Patent Application
20240066520
This invention relates generally to the biological sample separation field, and more specifically to a new and useful system and method for buoyant separation in the biological sample separation field.
The ability to isolate one or more types of particles in the sample is a critical process in numerous industries and applications, such as healthcare applications, biological research, research in the food industry, and medical research, among others. Conventional techniques for particle isolation are typically derived from one or more of: fluorescence activated sorting, magnetic sorting, filtration, electrophoretic separation, and other methods of separation. These conventional particle isolation systems, however, are typically inefficient, have low-throughput, are labor intensive, are prone to user-error or failure, which limit their usefulness and adoption.
Thus, there is a need in the biological sample processing field to create an improved method and system for efficient and accurate separation of target components of a sample.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
The following description of the preferred embodiments of the invention is not intended to limit the invention to these preferred embodiments, but rather to enable any person skilled in the art to make and use this invention.
As shown in
As shown in
The system and method for buoyant separation can confer several benefits over current systems and methods.
In a first set of variations, the technology confers the benefit of enabling the capture of a high percentage (e.g., large majority, greater than 70%, greater than 80%, greater than 90%, greater than 92%, greater than 94%, greater than 95%, greater than 96%, greater than 98%, 100%, etc.) of target particles with a set of buoyant particles. In specific examples, for instance, a separation container is used which is configured to provide an optimal flow rate along with an agitation mechanism for maximizing collection of a cell pellet (e.g., while minimizing collection of non-pellet materials in the separation container) and/or cells proximal to (e.g., immediately above) a pellet, thereby enabling a greater percentage of target particles to be collected with the system and/or method described below as compared with other systems and/or methods.
In a second set of variations, additional or alternative to the first, the technology confers the benefit of enabling high throughput separation. In specific examples, the separation is performed in a partially or fully automated fashion, which can be performed on higher volumes than manual conventional separation processes. In alternative specific examples, any or all of the separation process can be performed manually.
In a third set of variations, additional or alternative to those described above, the technology confers the benefit of enabling both positive and negative selection capabilities with the same system and/or method. In specific examples, this is further enabled with no or minimal disruption of the buoyant particle layer produced during separation.
In a fourth set of variations, additional or alternative to those described above, the technology confers the benefit of capturing and separating numerous types of analyte targets, such as, but not limited to, any or all of: cells, proteins, nucleic acids, various components in blood, other biological materials, chemicals, magnetic materials, other particles, and/or any other targets.
Additionally or alternatively, the system and method can confer any other benefits.
As shown in
The system 100 functions to enable the separation of target material (e.g., target analytes) from non-target material (e.g., solution, buffers, etc.). The system 100 can additionally or alternatively function to enable efficient separation, high throughput (e.g., high volume, fast, etc.) separation, automated or partially automated separation, accurate separation (e.g., with minimal or no non-target material captured during the separation, with maximal or all target material captured during the separation, etc.), and/or any other separation.
The target material to be isolated and/or extracted can include any suitable materials, biological or non-biological, such as, but not limited to, any or all of: cells (e.g., red blood cells, white blood cells, T-cells, circulating tumor cells, stem cells [e.g., CD34+ cells], CD45RA+ naive T cells [not expressed on memory T cells], TCRα/β+ T cells, B Cells [e.g., CD19 cells], etc.), proteins, nucleic acids, lipids, other particles commonly found in biological fluid, and/or any other materials. Additionally or alternatively, the target material can include multiple materials and/or any other materials.
The system 100 preferably interfaces with (e.g., holds, contains, etc.) a set of buoyant particles (equivalently referred to herein as bubbles, microbubbles, beads, spheres, floating particles, etc.), wherein the buoyant particles are configured to bind to the target material (e.g., during positive selection) or the non-target material (e.g., during negative selection), and thereby enable the bound particles to separate through buoyancy from the non-target material.
The buoyant particles can include any one or more of: plastic beads (e.g., polypropylene beads, polyethylene beads, etc.), glass beads, lipid beads (e.g., stabilized liposome-based beads), hollow beads, solid beads, liquid-filled beads, and any other suitable type of particle.
The buoyant particles are preferably characterized by a first density lower than that of the density (i.e., a second density) of fluid of the sample (e.g., ranging from 0.1 g/cm3 and 0.99 g/cm3). As such, substrates of the volume of substrates are preferably configured to float within the sample (e.g., at a top surface of fluid) to facilitate separation of target material (equivalently referred to herein as target constituents) from non-target material. However, substrates of the volume of substrates can alternatively be configured with any other suitable density relative to that of the density of fluid and/or untargeted constituents of the sample to facilitate separation.
In examples, the buoyant particles have a diameter from 10 nm to 100 nm in targeting analytes or 1 μm to 30 μm in targeting cells; however, the particles can have any other suitable dimension configured facilitate efficient binding with elements of the target constituent.
In one variation, the volume of buoyant particles comprises silica beads having a density less than that of fluid of the sample, wherein the silica beads are treated with a moiety (e.g., Streptavidin for biotin binding, an antibody for formation of an antibody-antigen complex, another moiety, etc.) configured to selectively couple with associated portions of the target constituent (e.g., cell, analyte) of the sample. In a second variation, the volume of substrates comprises microbubbles (e.g., gas-filled microparticles, hollow microspheres, colloidal bubbles) that can be spheroidal, skirted, ellipsoidal or any other suitable three-dimensional shape. The shape of the microbubbles can vary dynamically in response to the fluid dynamics of the sample volume (e.g., changing from one shape to another dictated by gravity, viscosity, and surface tension), but can alternatively be a fixed shape. In a specific example, the microbubbles are comprised of borosilicate glass that can include a particle shell surrounding a particle core (e.g., gas filled, fluid-filled, particle-filled, etc.). However, the particle shell can be alternatively composed of any other suitable material including lipids, proteins, surfactants, polymers, and/or any suitable combination thereof. In this example, the glass microbubbles can be fabricated with a fixed spheroidal shape defining a particle diameter (e.g., ranging from between 5 to 30 micron), and a particle shell thickness (e.g., less than 2 micron thick). In solution, the volume of microbubbles to volume target constituent (e.g., target cell) ratio preferably ranges between 1:2 to 5:1. However, the substrates can be of any other suitable composition, shape, density, and/or dimension.
Furthermore, the substrates can be configured with moieties for binding to the target constituent (e.g., red blood cells, white blood cells, T-cells, circulating tumor cells, stem cells, etc.) and can additionally or alternatively include any one or more of: charge-based moieties, nucleic acid-targeting moieties, protein-based moieties (e.g., cell adhesion molecules, growth factors, synthetic proteins), and any other suitable moiety. In a specific example, the particle shell of the glass microbubbles can be coated with an aminosilane layer to allow for subsequent surface functionalization with biomolecules (e.g., antibodies, aptamers, lectins, oligos, etc.). After glass microbubbles have been amino-functionalized, the glass microbubbles are preferably crosslinked to streptavidin. However, any other suitable chemical procedure can be performed for surface functionalization of the substrates (e.g., PEGylation, click chemistry, layer-by-layer assembly, ink-jet printing etc.) for selective capture of target constituents, using any other suitable moiety.
Additionally or alternatively, the buoyant particles can include any or all of those described in U.S. application Ser. No. 14/969,446, filed 15 Dec. 2015, U.S. application Ser. No. 16/004,874, filed 11 Jun. 2018, and U.S. application Ser. No. 16/506,865, filed 9 Jul. 2019, each of which is incorporated herein in its entirety by this reference.
Additionally or alternatively, the system 100 can be otherwise configured to perform any other suitable functions.
The system 100 preferably includes a separation container 200, which functions to hold and facilitate the separation (e.g., efficient separation, complete separation, high-throughput separation, etc.) of target material from non-target material. Additionally or alternatively, the separation container can function to enable the processing of target materials, the processing of non-target materials, the addition of materials (e.g., prior to the separation process, during the separation process, after the separation process, etc.), the removal and/or collection of materials (e.g., prior to the separation process, during the separation process, after the separation process, etc.), the manipulation of materials, the treating of materials (e.g., with heat), and/or can function to enable any other processes.
In preferred variations, the separation container further functions to minimize disruption to a microbubble layer (equivalently referred to herein as a cake layer) formed by the buoyant particles at a superior surface of materials in the separation container (e.g., topmost layer, at and/or above and/or below a meniscus layer of fluid in the separation container, etc.) after (and/or during) separation (e.g., as shown in
Additionally or alternatively, the separation container can be otherwise configured.
The separation container preferably defines a cavity (equivalently referred to herein as a chamber), wherein the cavity functions to receive the set of buoyant particles, target material, and non-target material (e.g., solutions, buffers, etc.). Additionally or alternatively: the cavity can function to receive any other materials and/or one or more components of the separation container (e.g., as described below); the separation container can define multiple cavities (e.g., permanently, in response to separation being completed, etc.); and/or the separation container can define any other suitable cavities.
The cavity is preferably defined by one or more walls of the separation container, which can be curved (e.g., into a circular cross section), straight, tapered (e.g., into a decreasing diameter as you travel in toward an inferior region of the separation container; as shown in the tapered inferior region of
The separation container preferably includes a collection subsystem 210, the collection subsystem including one or more collection components, which function to enable the collection of materials (e.g., target materials, non-target materials, etc.) from the cavity. The collection components can be any or all of: arranged within the cavity, coupled to (e.g., adhered to, defined by, etc.) a cap (e.g., as described below), coupled to an interior wall of the separation container, coupled to an exterior wall of the separation container, arranged outside of (e.g., remote from) the separation container, removably couplable with respect to the separation container, and/or can be otherwise arranged.
The collection component (equivalently referred to herein as a removal component) preferably includes a drainage subsystem 212 (equivalently referred to herein as a drainage mechanism and/or drain and/or drain subsystem), wherein the drainage subsystem enables materials to be removed from (e.g., and collected, and sent to a waste chamber, etc.) the separation container. The drainage subsystem preferably includes one or more drainage holes defined by the separation container, where the materials are preferably drained through the one or more drainage holes. The drainage holes are preferably located at and/or defined at an inferior region of the separation container (e.g., a most inferior surface, a narrowest part of a conical region of the separation container, etc.) (e.g., as shown in
The drainage hole can have any suitable cross-sectional shape (e.g., circular, ovular, rectangular, square, triangular, organic, etc.) and/or size, such as those which are configured to optimize a flow rate and/or collection of target materials during a drainage process (e.g., as described below). In a set of variations (e.g., for a 50 mL separation container, for a separation container between 20 mL and 80 mL, for a separation container less than 50 mL [e.g., 40 mL, 30 mL, 20 mL, 10 mL, between 0 mL and 50 mL, etc.], for a separation container greater than 50 mL [e.g., 60 mL, 70 mL, 80 mL, 100 mL, greater than 100 mL, etc.], etc.), the diameter of the drainage hole is large enough to enable a minimum flow rate and optionally small enough to ensure that the drain stop can make a proper seal with the separation container, and the values of the diameter are preferably between 1 and 10 millimeters (mm) (e.g., 5 mm, between 1-7 mm, between 4-6 mm, between 2-7 mm, between 4-8 mm, etc.). Additionally or alternatively, the drainage hole can have a diameter smaller than 1 mm (e.g., in variations with multiple drainage holes, in variations with small [e.g., micro] separation containers), a diameter greater than 10 mm (e.g., between 10 and 20 mm, between 15 and 30 mm, greater than 30 mm, etc.), and/or any other diameter.
The drainage subsystem 212 preferably includes a valve (equivalently referred to herein as a drain stop) which controls (e.g., permits, stops, limits, etc.) the drainage of materials from the separation container (e.g., through the drainage hole and/or holes). The valve can be operable in any or all of: a binary on/off drainage state, a variable drainage state (e.g., wherein the flow rate of materials is variable, wherein the size of materials being drained is variable, etc.), a combination of states, and/or any other states.
The valve can include any suitable valve type(s), such as, but limited to, any or all of: a ball valve, a duck bill valve, a butterfly valve, a check valve, a gate valve, a globe valve, a needle valve, a pinch valve, and/or any valve, and/or any combination of valves.
In some variations, the drain stop has material properties (e.g., stiffness, compliance, flexibility, geometry, size, etc.) configured for one or more advantages while using the separation container. These advantages, for instance, can include any or all of: establishing a tight (e.g., leakproof) seal when in a closed configuration (e.g., during centrifugation of the separation container contents); maximizing an amount of materials that are desired for drainage to be removed through the drainage hole; enabling material contents (e.g., pellet, fluid, etc.) of the separation container to flow optimally (e.g., freely, rapidly, with minimal turbulence, etc.) out of a drainage hole when in an open configuration (e.g., based on the drain stop having a smooth [e.g., minimal friction, Teflon, etc.] surface and/or surface coating and/or surface treatment, based on a geometry of the drain stop, etc.); enabling the drainage hole to transition quickly between states (e.g., open versus closed, along a spectrum of different “open” states each associated with different flow rates, etc.); and/or any other advantages and/or combination of advantages.
The drain stop can be made from any suitable materials, such as, but not limited to: elastomers (e.g., rubber, natural rubber, synthetic rubber [ethylene propylene diene terpolymer rubber, neoprene, etc.], nitrile rubber [e.g., Buna-N, etc.], butadiene rubber, styrene-butadiene rubber, ethylene-propylene monomer, etc.), polymers (e.g., silicone, fluoropolymers [e.g., Polytetrafluoroethylene, Teflon, etc.], etc.), any combination of materials, and/or any other materials.
In some variations, for instance, the drain stop is made from one or more materials (e.g., rubber, elastomer, polymer, etc.) having a compliance value and/or values configured to prevent flow (e.g., leakage) of materials (e.g., fluids) through the drainage hole when the drain stop is in a closed configuration (e.g., during centrifugation step(s) of the separation container, during mixing steps of the separation container, etc.). In a set of specific examples, for instance, this is enabled using a drain stop which is rigid (e.g., stiff, hard, etc.) enough to prevent fluids from translating and/or deforming the drain stop enough to leak through the drainage hole, while being compliant (e.g., flexible, soft, malleable, etc.) enough to establish a tight seal with the separation container such that the drainage hole is not accessible for passage of materials and/or to prevent the drain stop and/or an associated agitation subsystem from breaking or shearing during rotation (e.g., wiping of separation container walls and/or interior surface of separation container by fins). In a set of examples, for instance, the drain stop has a Shore A hardness, such as a hardness between 50 A and 90 A (e.g., between 55 A and 85 A, between 60 A and 80 A, between 65 A and 75 A, etc.). Additionally or alternatively, the drain stop can have a hardness greater than 90 A (e.g., between 90 A and 10 A, having a Shore D hardness greater than 40 D), a hardness less than 50 A (e.g., between 0 A and 50 A, Shore 00 hardness of less than 50, etc.), a combination of hardness values, and/or any other material properties.
The drain stop can define and/or form any suitable shape and/or combination of shapes, such as a shape which is configured for any or all of the advantages described above, configured for other advantages, otherwise configured, and/or the drain stop can be otherwise suitably configured. In preferred set of variations, for instance, the drain stop is configured with a shape which has a large enough diameter to prevent leakage through the drainage hole (e.g., a major diameter, an inferior diameter, etc.) along with a profile (e.g., sloped sides with increasing diameter from a superior region to an inferior region) which encourages (e.g., optimizes for, maximizes, etc.) materials to flow through the drainage hole (e.g., with an optimized and/or maximal and/or particular flow rate(s), without blockages, etc.). Additionally or alternatively, a shape of the drain stop can be configured for any or all of: preventing certain materials from exiting the separation container (e.g., filter and/or size and/or arrangement to prevent buoyant particles from draining), encouraging formation of a pellet and/or pellet with certain properties (e.g., uniform distribution, closest proximity to drain hole, etc.), and/or any other suitable use cases.
In a first set of variations, the drain stop defines a substantially conical and/or substantially frustoconical shape (e.g., as shown in
In a second set of variations, the drain stop defines a spherical shape, which can confer any or all of the above advantages, different advantages, and/or any combination of advantages.
Additionally or alternatively, the drain stop can have any other shapes and/or profiles, such as, but not limited to: inverted conical and/or substantially inverted conical, inverted frustoconical and/or substantially inverted frustoconical, cylindrical, pyramidal, ovular, cubic, organic, and/or any other shapes and/or combination of shapes.
The drainage subsystem 212 can optionally include and/or interface with a rod mechanism (e.g., rod, shaft, beam, connector, tube, pole, etc.), wherein the change in operation state of the valve can be performed, for instance, with a rod mechanism attached to the valve, wherein movement of the rod (e.g., rotation about a central axis, movement up and down, movement laterally, etc.) can change and/or otherwise alter the drainage state. Additionally or alternatively, the drainage subsystem can be operated in absence of a rod mechanism and/or with any other components (e.g., set of magnets and/or electromagnets which open and close the valve through magnetic and/or electromagnetic forces, sliding mechanisms which can open and close a drainage hole through sliding into different configurations, a puncturable cover over the drainage hole, etc.) and/or combination of components.
In a preferred set of variations (e.g., as shown in
A height of the ramp feature preferably corresponds to a desired height of the drain stop above the drainage hole (e.g., as described below), such that travel of the protrusion all the way up the ramp achieves this particular height. In preferred variations, for instance, the height of the ramp is equal to this desired height. Additionally or alternatively, a height, slope, or other features of the ramp can be otherwise configured.
In variations including a rotatable rod, the rod is preferably made from one or more materials which are able to withstand rotational torsion as well as overcome the static friction of the drain stop (e.g., relatively compliant drain stop) over the height of the separation container (e.g., up to 12 centimeters, up to 15 centimeters, up to 20 centimeters, between 5 and 20 centimeters, greater than 20 centimeters, etc.). The rod mechanism can optionally be limited to a maximum rigidity, such that the rod is not too rigid that it exerts too strong of forces pushing up on the cap subsystem (e.g., causing it to pop off of the separation container). Additionally, the materials of the rod (and/or any other components of the separation container) can be configured for any or all of: life sciences applications, biological applications, medical applications, sterile and/or partially sterile applications, manufacturing applications, and/or any other applications and/or combination of applications.
In specific examples, for instance, the rod mechanism includes one or more polymer materials (e.g., thermoplastic polymers), such as, but not limited to: polycarbonate and Acrylonitrile butadiene styrene (ABS), composites of multiple polymers, and/or any other polymers. Additionally or alternatively, the rod can be made from any or all of: elastomer materials, metallic materials, glass, any organic materials, any synthetic materials, wood, and/or any other materials or combination of materials.
The rod mechanism can optionally include and/or define one or more notches and/or protrusions along its length, which can function to control and/or limit an amount of rotation (e.g., and a subsequent height of a drain stop) permitted for a cap subsystem (e.g., as described below). In a set of variations (e.g., as shown in
The rod mechanism can optionally interface with a spring, which functions to provide resistance to the rod mechanism as well as return it to its initial configuration (e.g., where in the drain stop is in a closed configuration), such as in response to release of the cap subsystem (e.g., as described below).
Additionally or alternatively (e.g., as shown in
Further additionally or alternatively (e.g., as shown in
Further additionally or alternatively, the valve can be operated with any other mechanical activation (e.g., in absence of a valve), with passive activation, with electrical activation, with magnetic activation, with chemical activation, with inflation activation, with centrifugal activation, with an automated mechanism, with any other activation, and/or otherwise suitably operated.
In additional or alternative variations, the collection subsystem can include an aspiration subsystem 214, wherein the aspiration subsystem enables materials to be aspirated from the separation container. The materials are preferably aspirated through a superior component and/or region of the separation container (e.g., a cap, a superior opening, etc.), but can additionally or alternatively be aspirated from an inferior region, a side wall, and/or any other region(s). In specific examples, for instance, a cannula is attached to a cap subsystem of the separation container, where materials can be aspirated through the cannula and removed from the separation container.
The aspiration subsystem preferably includes a cannula and/or other hollow rod, which functions to enable aspiration of materials from the separation container. In some examples (e.g., as shown in
The internal width (e.g., diameter) of the cannula can be configured to permit a certain size and/or subset of materials (e.g., smaller than buoyant particles). Additionally or alternatively, the width of the cannula can be greater than all materials and/or otherwise sized.
The cannula can optionally be coupled to and/or interface with one or more valves, wherein the valves function to control the aspiration state (e.g., on vs. off, flow rate, etc.) of the cannula. Additionally or alternatively, the valve(s) can function to enable the separation container to be mixed (e.g., end-over-end [EOE] mixed, centrifuged, mixed with a gyroscope, rotated, etc.) without materials flowing out of the separation container. In preferred examples, for instance, the cannula is always present in the separation container (e.g., when materials are introduced, prior to separation, during separation, after separation, etc.), which prevents disruption to the microbubble layer formed during separation, which can be caused by piercing the microbubble layer with a cannula or pipette tip. To prevent materials from exiting the separation container during a separation (e.g., centrifugation process) and/or mixing process (e.g., mixing the contents of the separation container, inverting the separation container, etc.), one or more valves can be used with the cannula to control flow through it. The valve(s) can be arranged at any or all of: an inferior region of the cannula, at a superior region of the cannula, at multiple regions of the cannula, and/or at any other locations.
In specific examples, a valve (e.g., a duckbill valve at an inferior opening of the cannula) is used which is closed during separation, and which can then be opened (e.g., actively, passively, through piercing of the valve, through application of negative pressure, etc.) to collect materials.
Additionally or alternatively, materials can be otherwise aspirated and/or otherwise collected.
The collection subsystem can optionally include and/or interface with one or more collection containers (e.g., as shown in
Additionally or alternatively, the collection subsystem can include and/or interface with any other components.
The separation container can optionally include and/or interface with a cap subsystem 230, wherein the cap subsystem preferably functions to seal and/or partially or selectively seal (e.g., during centrifugation, with venting, etc.) a cavity of the separation container from the external environment. Additionally or alternatively, the cap subsystem can function to: limit, control, and/or prescribe particular heights of the drain stop above the drainage hole which in turn function to achieve particular flow rates of materials leaving the separation container; support one or more collection components (e.g., as described below); support other components; enable pressure differences to be achieved within the cavity; enable materials to be added to and/or removed from the separation container (e.g., through an aperture of the cap); and/or can perform any other functions.
The cap subsystem is preferably removably couplable with the separation container, wherein this arrangement can function to: enable the addition (e.g., efficient addition) of materials to the separation container; enable the removal of materials from the separation container (e.g., after separation, removal of buoyant particles, etc.); enable cleaning and/or re-use of a separation container; and/or confer any other functions.
Additionally or alternatively, any or all of the cap subsystem (e.g., cap, cap insert, etc.) can be permanently and/or irreversibly coupled with the separation container and/or components of the separation container (e.g., rod), which can function to: prevent user error in coupling the cap with the separation container, prevent erroneous separation of the cap subsystem from the separation container (e.g., during centrifugation), and/or perform any other functions. In some examples, for instance, materials can be removed from and/or added to the separation container through an aperture (e.g., sealable aperture, vent hole, etc.) in the cap subsystem.
The cap subsystem preferably interfaces with (e.g., is coupled with) the rod mechanism, such that movement of the cap subsystem (e.g., rotation, translation, etc.) effects movement in the drain stop through the rod mechanism (e.g., which is coupled to both the drain stop and the cap subsystem). Additionally or alternatively, the drain stop can be moved in absence of the rod mechanism, and/or the components can be otherwise arranged.
The cap subsystem can optionally include multiple components, which can further optionally interface and/or interact with each other so as to perform certain functionalities associated with the cap subsystem. Alternatively, the cap subsystem can include a single component.
In a preferred set of variations, the cap subsystem includes a cap insert and a cap that is overlaid over part or all of the cap insert (e.g., as shown in
In some variations, the cap subsystem optionally defines a ramp or other mechanism (e.g., internal notches for controlling an amount of rotation of the cap subsystem (e.g., cap) (e.g., to achieve an optimal height of the drain stop above the drainage hole). In examples, the cap insert defines an internal ramp feature (e.g., as shown in
The ramp or other mechanism can further optionally function to control and/or limit a time duration for which the system is in a “draining” configuration. In some variations, for instance, upon reaching the end of the ramp, the cap subsystem can be released (e.g., by the user, by an automated instrument, etc.), and in response, the cap will rotate in the opposing direction (e.g., down the ramp, at a speed depending on the slop of the ramp, for a duration depending on the length of the ramp, etc.) to revert to a closed configuration. This can function, for instance, to enable particular (e.g., short, controlled, etc.) durations of time for which materials are draining from the separation container. In examples in which a pellet or other materials proximal to the drainage hole are desired to be drained, this can function to prevent other materials and/or a large amount of other materials (e.g., buffers, buoyant particles, etc.) from being drained with the desired materials. In specific examples, a spring component (e.g., as shown in
The cap subsystem preferably functions (e.g., as described above) to enable lifting and/or lowering of the drain stop, such as through use of a rod mechanism (e.g., rotatable rod, translatable rod, etc.), but additionally or alternatively through any other mechanisms. The cap subsystem further preferably functions to enable, achieve, control, manage, and/or limit any or all of: a height of a drain stop above a drainage hole; a flow rate of materials through a drainage hole (e.g., when the drain stop is lifted above the drainage hole); a type of materials which are able to pass through a drainage hole; a time duration for which materials can be drained from the separation container before the drainage hole is sealed (e.g., with the drain stop); a speed at which a drainage hole is opened and/or closed; and/or any combination.
In preferred variations, for instance, the cap subsystem and/or any other components or features of the system (e.g., cap subsystem collectively with drainage hole size and drain stop features) are configured for achieving an optimal flow rate of materials through the drainage hole for collection after separation or other processes. The flow rate can be determined and/or affected based on any or all of: a size (e.g., area, diameter, etc.) of the drainage hole, a height of the drain stop above the drainage hole, a shape of the drain stop, a speed at which the drain stop is raised, an amount (e.g., volume, height, weight, etc.) of materials which are present in the separation container, and/or any other factors or combination of factors.
In some variations, for instance, the system is configured for use in draining a pellet (e.g., cell pellet) or other aggregated materials (e.g., resulting from a centrifugation step, produced as a result of a settling process at the bottom of the separation container, etc.) from the drainage hole. In specific examples, a centrifugation process is used to produce a pellet (e.g., cell pellet) at an inferior region of the separation container (e.g., proximal to the drainage hole), which can be optimally and efficiently drained through the drainage hole(s) based on features and/or configurations of the cap subsystem. For instance, in draining a pellet (e.g., a cell pellet) or other material, certain flow rates (e.g., flow rates above a predetermined threshold, flow rates within a predetermined range, flow rates below a predetermined threshold, etc.) of materials exiting the separation container facilitate optimal (e.g., efficient, highest yield, quickest, etc.) drainage of the pellet. This can prevent and/or limit the amount of other materials (e.g., non-pellet materials, undesired materials, etc.) which are collected through the drainage hole (e.g., in a particular amount of time during which the drainage hole is in an open configuration, maximize the amount of pellet which is able to be collected (e.g., in a particular amount of time), prevent the pellet from fracturing into multiple pieces, and/or confer any other benefits. Additionally or alternatively, the system can be configured to remove any other materials in any suitable forms.
In achieving suitable and/or optimal flow rates, the cap subsystem is preferably configured (e.g., through utilization of a rod mechanism) to facilitate movement of the drain stop (e.g., between open and closed configurations, to one or more heights above the drainage hole, etc.). In preferred variations, the cap subsystem is further preferably configured to enable a particular height and/or set of heights of the drain stop above the drainage hole (e.g., as shown in
Determining and/or specifying the optimal height and/or heights for the drain stop relative to the drainage hole can be any or all of: predetermined (e.g., based on a set of applications and/or use cases for the separation container, based on average and/or maximum fluid volumes of the separation container, etc.), dynamically determined (e.g., based on a dynamically determined volume of materials in the separation container, based on the contents of the separation container, based on a set of models and/or algorithms, etc.), and/or any combination.
Additionally, the flow rate(s) and/or associated height(s) can further be determined (e.g., predetermined, dynamically determined, etc.) based on and/or depend on any or all of: a size (e.g., diameter) of the drainage hole, a shape (e.g., cross-sectional shape) of the drainage hole, a location of the drainage hole (e.g., centered at an inferior-most region, off-centered, at an inferior-most region, versus not an inferior-most region, etc.), a number of drainage holes, a shape of the separation container (e.g., tapered vs. not tapered), a shape of the drain stop (e.g., slope of sides, etc.), a size of the drain stop (e.g., diameter), material and/or textural features of the drain stop (e.g., smooth surface vs. rough surface), a shape and/or volume of space formed between a raised drain stop and the drainage hole, and/or any other features.
In some variations, for instance, the optimal flow rate, and subsequently the height of the drain stop above the drainage hole, is determined based on multiple factors. For instance, to effectively (e.g., efficiently, at high yields, with minimal non-target materials, etc.) drain desired materials (e.g., a cell pellet), a minimum flow rate is required, and a limiting flow rate is determined based on a size of the drainage hole.
In a set of specific examples, for instance, a flow rate (equivalently referred to herein as a drain rate and/or drainage rate) of between 10-25 milliliters (mL) per second is achieved with a drainage hole diameter of between 1 and 7 mm (e.g., 5 mm) and with a drain stop which is arranged at a height between 2-6 mm (e.g., 3 mm) above the drainage hole, which collectively enable a cell pellet or other desired materials to be drained within a time period (e.g., less than 3 seconds, between 0.5 and 2 seconds, between 1 and 5 seconds, within less than 10 seconds, etc.). A ramp mechanism and/or other features of the system are preferably sized and/or chosen (e.g., with a particular slope for the ramp, with a particular length for the ramp, etc.) accordingly based on this height and/or other parameters. Additionally or alternatively, the flow rate can be between 1-25 mL, less than 1 mL, greater than 25 mL (e.g., between 25 and 50 mL, between 25 and 100 mL, etc.). Further additionally or alternatively, the drain stop height can include values outside of the range of 1-6 mm (e.g., less than 1 mm, greater than 6 mm, between 1-10 mm, between 1-15 mm, between 6-10 mm, between 5-15 mm, between 1-20 mm, any ranges in between, etc.).
Further additionally or alternatively, any or all of these ranges can be adjusted (e.g., scaled, weighted, etc.) to accommodate different sized separation containers.
The height of the drain stop above the drainage hole to achieve a desired flow rate is preferably determined, at least in part, based on flow properties which result from the drain stop being arranged at multiple different heights. For instance, the flow rate can be affected and/or determined by numerous factors depending on the arrangement of the drain stop relative to the drainage hole. For instance, when the drain stop is lifted substantially far away from the drain hole (e.g., such that any effects on flow rate from the drain hole are negligible or non-existent), the flow rate can be significantly (e.g., mostly, wholly, etc.) limited by the size (e.g., diameter) of the drainage hole. However, when the drain stop is lifted to a relatively small height (e.g., between 0-3 mm up from the drainage hole), the drain rate can be limited by an area of the region (e.g., as viewed along an inferior-superior axis) between the drain stop and the walls of the separation container (e.g., as shown as the area of circumferential gap in
The cap subsystem can optionally additionally include any number of supplementary features.
The set of supplementary features can optionally include one or more venting features which are configured to enable venting of the contents (e.g., release pressure from) of the separation container, which can in turn function to assist with drainage of target materials and/or any other processes. The venting features are preferably arranged at (e.g., defined by) the cap subsystem, but can additionally or alternatively be part of any other components.
In some variations, such as those in which the cap subsystem includes multiple components, a venting feature or features can be incorporated into multiple components (e.g., cap and cap insert), such that the multiple components collectively provide and/or enable venting of the separation container. In a set of examples (e.g., as shown in
Venting of the separation container can be any or all of: manually triggered (e.g., based on a user manually aligning the vent apertures), automatically triggered (e.g., based on an automated instrument aligning the vent apertures), triggered by and/or during another process (e.g., rotation of the cap), and/or any combination.
In some variations, for instance, rotation of the cap (e.g., in a direction for draining) along a ramp of the cap insert causes an increased gap between the cap insert and the cap to form, thereby enabling air to flow through the first vent aperture into this gap and through the second vent aperture. In specific examples, as the cap travels along the ramp of the cap insert and the drain stop starts moving upward, venting of the separation container occurs contemporaneously (e.g., in real time, in substantially real time, at overlapping times, etc.).
In additional or alternative variations, rotation of the cap subsystem (e.g., cap) to lift the drain hole into a draining configuration causes the vent apertures to overlap at an optimal time during that process (e.g., once the drain stop starts being lifted, prior to the drain stop being lifted, when the drain stop is maximally lifted, etc.) based on the positing of the vent apertures (e.g., such that they overlap at a particular angle of rotation of the cap subsystem), which thereby enables venting and/or maximal venting.
Additionally or alternatively, the system can be otherwise vented, operated in absence of venting, or otherwise suitably operated.
Additionally or alternatively, the cap subsystem can include any other suitable components.
The system can optionally include an agitation subsystem 220, which functions to assist in (e.g., maximize, optimize, etc.) collection of any or all of the materials of the separation container. Additionally or alternatively, the agitation subsystem can function to mix any or all of the contents of the separation container, overcome and/or prevent clogging of the separation container and/or drainage hole, and/or can be used in any other processes and/or for any other functions.
In a preferred set of variations, for instance, the agitation subsystem 220 functions to gently wipe away a pellet (e.g., leaving the pellet intact, breaking up the pellet, etc.) and/or break surface tension of the pellet with respect to an interior surface (e.g., interior walls) of the separation container, thereby increasing an ease and/or speed and/or yield (e.g., total yield, intact yield, etc.) of its collection through a drainage hole.
Additionally or alternatively (e.g., in variations in which the target material to be collected is suspected in the subnatant [e.g., rather than formed into a pellet]), the agitation subsystem can function to fix a clog which has occurred and prevents drainage (e.g., clogging of drainage hole).
The agitation subsystem can be arranged at any suitable locations and/or coupled to any suitable components, such as, but not limited to: coupled to the drain stop, coupled to a rod mechanism, coupled to interior walls of the separation container, free-floating in contents of the separation container, and/or otherwise suitably arranged.
The agitation subsystem can optionally be implemented through rotation, such as rotation of the rod mechanism. In some variations (e.g., as shown in
Additionally or alternatively, agitation can occur through translation, such as movement of the rod mechanism up and down.
Additionally or alternatively, the agitation subsystem can include any other components and/or be otherwise suitably implemented.
In a set of variations in which a pellet is formed in the separation container (e.g., during centrifugation), the agitation subsystem can be implemented in according with the following use case. In response to a centrifugation or setting process, buoyant particles (e.g., bound to non-target material) aggregate (e.g., form a microbubble layer) at the top of the separation container (equivalently referred to herein as a tube), with target material (e.g., cells) distributed between the subnatant and a pellet layer at the bottom of the tube. The centrifugation can optionally be in the category of a “quick spin”, such that cells are gently directed towards the bottom of the tube. From this, a cell concentration gradient from the bottom of the tube through to ˜5 mL below the buoyant particle layer is formed such that cells can be recovered during the drain (e.g., prior to buoyant particles passing through the drainage hole). In order to drain the subnatant in these conditions, the drain stop can have agitation fins that glide along the side of the tube to guide cells away from the tube wall or drain stop and into the subnatant to be drained. This agitation methodology can further be enabled by a tube cap design that allows greater than 180 degrees of rotation. With two fins, these enable the full circumference of the interior wall to be agitated prior to drain. Further, the drain stop is lifted through a rotation of the tube cap. This lift occurs over about 45 degrees (e.g., between 25-60 degrees), which enables the drain stop to be rapidly lifted (e.g., manually, automatically, etc.) to maximum height, enabling a drain of the most concentrated cellular subnatant with maximum flow rate (as the flow rate slows down with less fluid height in the tube). A further potential benefit of rotating the cap to drain is that the fins rotate during the opening of the drain. This can allow for extra flow over the cells that may be collected on the fin.
In another set of variations, the target materials are arranged in the pellet (e.g., a cell pellet).
In another set of variations, the target material is bound to the buoyant particles, which can be recovered upon draining the non-target materials (e.g., during a longer drainage period).
In yet another set of variations (e.g., for capturing RNA and/or DNA), the target material to be collected remains suspended in solution inferior to a layer of buoyant particles (e.g., in the subnatant solution arranged below the buoyant particles). In specific examples, when draining the contents of the separation container, the buoyant particles adhere to the walls of the separation container (e.g., polymer separation container, textured interior walls of separation container, etc.) as the fluid is drained, thereby preventing the buoyant particles from being collected through the drainage hole.
The system can optionally include one or more supplementary features S240, which can individually and/or collectively function to confer any number of benefits in operation and/or performance of the system.
The separation container can optionally include and/or interface with a membrane (e.g., as shown in
The membrane is preferably used in combination with an aspiration collection mechanism, but can additionally or alternatively be used in combination with a drainage collection mechanism, with any other mechanisms or combination of mechanisms, alone, and/or otherwise used. Additionally or alternatively, any or all of the systems can be used in absence of a membrane, with multiple membranes, and/or otherwise configured.
In a preferred set of variations, a membrane is used within the separation container which has a specific gravity between water and that of the buoyant particles such that the membrane rises up slower than the buoyant particles, which effectively prevents the buoyant particles from adhering to the walls of the separation container (e.g., effectively wiping away the buoyant particles from the walls as they migrate upward) as other materials are collected from the separation container (e.g., through aspiration in the cap, etc.). In specific examples, the membrane is in the form of a flexible piece of plastic which has approximately the same cross section as the separation container (e.g., as shown in
Additionally or alternatively, a membrane can be used which is configured to remain above the buoyant particles, such that when materials are collected (e.g., drained) from an inferior region of the separation container, the membrane prevents the buoyant particles from sticking to the wall as they move down with the drained fluid.
Further additionally or alternatively, a membrane can be used which is attached to a rod (e.g., as described above) or other component, such that the membrane can be actively moved within the separation container. In some variations, for instance, the membrane is moved with the rod of a drainage mechanism during drainage.
The separation container can additionally or alternatively include any other features or components configured to enable, assist with, and/or optimize any or all of: separation, collection, and/or any other processes. In some variations, for instance, this can include any or all of: surface features (e.g., fins, textured surfaces, coatings, etc.) on walls (e.g., interior walls) of the separation container. In a specific example (e.g., as shown in
Alternatively, in the examples shown in
The system can optionally include a centering mechanism (equivalently referred to herein as a stabilization subsystem) (e.g., as shown in
Additionally or alternatively, the system can include any other components.
The system 100 can optionally include and/or interface with an automated instrument 300 (e.g., as shown in
Alternatively, the separation container can be used in absence of an automated instrument 300. In some variations, for instance, the separation container is used in one or more manual processes, such as low-volume manual separation processes.
The automated instrument is preferably configured as a standalone and/or tabletop device, but can additionally or alternatively interface with other devices and/or be otherwise configured.
The automated instrument is preferably configured to receive and process multiple separation containers, further preferably multiple separation containers having different protocols (e.g., centrifugation protocols, mixing protocols, heating protocols, collection protocols, buffer/reagent additions, etc.). Additionally or alternatively, the automated instrument can be configured to process all separation containers uniformly.
The automated instrument can optionally include any or all of the following components: a fluid handling subsystem 310 (e.g., with robotic tools for fluid handling, conduits to receive and/or send fluids to the separation containers); a separation subsystem 325 (e.g., centrifugation subsystem including a centrifuge, spin subsystem, etc.); a mixing subsystem 320 (e.g., gyroscope, robotic arms, mechanical tools for inversion and/or other movement of the separation container, etc.); a temperature subsystem (e.g., for heating and/or cooling materials); a sensor subsystem 330 (e.g., to detect volume such that the device does not need to operate with only fixed volume commands, temperature, pressure, etc.); a processing and/or computing subsystem (e.g., to determine and/or execute automated commands); and/or any other components.
As such, the automated instrument can function to automate any or all of the following processes: fluid handling (e.g., adding buffers and/or other solutions to separation containers, draining materials from separation containers, aspirating materials from separation containers, etc.), centrifugation and/or other processes configured for separation of the contents of the separation container, mixing (e.g., end-over-end mixing, rotation, mixing with gyroscopic motion, etc.), and/or any other processing (e.g., heating, cooling, freezing, thawing, processing of captured target material, other protocols, etc.). In an example automated instrument shown in
In a first variation, the system 100 includes an automated instrument which enables any or all of the processes involved in separation of materials with a draining separation container to be performed.
In a second variation, the system 100 includes an automated instrument which enables any or all of the processes involved in separation of materials with a aspiration separation container to be performed.
In a third variation, the system 100 includes an automated instrument which enables any or all of the processes involved in separation of materials with a bag separation container to be performed.
In a first variation, the separation container includes a drain subsystem, wherein materials from the separation container are drained through a set of one or more valves for collection after a separation process. Additionally, the separation container can optionally include a membrane which functions to prevent buoyant particles from lining the interior walls of the separation container as material is drained through the valves.
In a second variation, the separation container includes an aspiration subsystem, wherein materials form the separation container are aspirated through a cannula (optionally with a set of valves) after a separation process. Additionally, the separation container can optionally include a membrane which functions to prevent buoyant particles from lining the interior walls of the separation container as material is aspirated through the cannula.
In a third variation, the separation container includes a bag (e.g., a blood bag), wherein the bag is configured to separation and/or collection of materials resulting from separation through a set of seals and/or other mechanisms which divide the bag into multiple compartments. The bag can be any or all of: rigid, non-rigid (e.g., flexible), and/or any combination. The bag can additionally or alternatively have any number of ports and/or access points preformed before separation such that puncture of the bag is not required to access compartments. The bag can additionally or alternatively optionally be modified and/or processed such that the bag is configured to encourage buoyant particles that are stuck to the walls of the bag to be released (e.g., during a collection process). This can optionally include, for instance, treating the bag (e.g., interior surfaces of the wall) with a particular material and/or coating (e.g., reduced friction coating). Additionally or alternatively, this can include perturbing (e.g., vibrating) and/or otherwise manipulating the bag to encourage the bubbles to more quickly climb the interior surfaces of the bag. Additionally or alternatively, the bag can be otherwise configured. Further additionally or alternatively, any non-bag collection vessels (e.g., rigid tube vessels) can be configured as described.
In a first set of specific examples (e.g., as shown in
In a second set of specific examples, additional or alternative to the first, the bag includes one or more valves which enables materials to be drained from the bag.
Additionally or alternatively, the separation container can include any other components and/or be otherwise configured.
Further additionally or alternatively, any or all of the separation containers can optionally interface with an automated device 300.
In a first variation of the system (e.g., as shown in
In a set of specific examples, the cap defines an internal feature (e.g., internal protrusion, internal notch, etc.) and the cap insert defines a curved feature (e.g., ramp) or other mechanism which the internal feature of the cap can move along during movement (e.g., rotation, translation, etc.) of the cap relative to the cap insert. In the examples shown in
Alternatively, the cap feature and the cap insert feature can be swapped (e.g., such that a protrusion of the cap insert moves along a ramp feature of the cap).
In a particular specific example (e.g., as shown in
In a second variation of the system, the system can include any or all of the components of the first variation, where the cap moves the shaft through translation rather than rotation.
In a third variation of the system, the separation container interfaces with a collection container (e.g., removably coupleable collection container) which can collect materials from the drainage hole during drainage. The collection container can optionally enable separation to happen during a centrifugation process, such that in addition to or alternative to use of an agitation mechanism to release materials from the tube wall, the separation process force (e.g., centrifugal force) can be used to move cells into the collection chamber. These contents are then isolated from other materials when the collection chamber is removed. In an example (e.g., as shown in
Additionally or alternatively, any or all of the variations can optionally interface with an automated instrument which functions to automatically perform any or all of the processes associated with usage of the separation container and/or the method 400.
As shown in
The method can be any or all of: manually performed; automatically performed (e.g., with an automated instrument 300 as described above); partially automatically performed; and/or any combination.
The method can be used to perform separation in any or all of: cell isolation use cases, nucleic acid extraction, immunoprecipitation, and/or any other use cases.
Although omitted for conciseness, the preferred embodiments include every combination and permutation of the various system components and the various method processes, wherein the method processes can be performed in any suitable order, sequentially or concurrently.
Embodiments of the system and/or method can include every combination and permutation of the various system components and the various method processes, wherein one or more instances of the method and/or processes described herein can be performed asynchronously (e.g., sequentially), contemporaneously (e.g., concurrently, in parallel, etc.), or in any other suitable order by and/or using one or more instances of the systems, elements, and/or entities described herein. Components and/or processes of the following system and/or method can be used with, in addition to, in lieu of, or otherwise integrated with all or a portion of the systems and/or methods disclosed in the applications mentioned above, each of which are incorporated in their entirety by this reference.
Additional or alternative embodiments implement the above methods and/or processing modules in non-transitory computer-readable media, storing computer-readable instructions. The instructions can be executed by computer-executable components integrated with the computer-readable medium and/or processing system. The computer-readable medium may include any suitable computer readable media such as RAMs, ROMs, flash memory, EEPROMs, optical devices (CD or DVD), hard drives, floppy drives, non-transitory computer readable media, or any suitable device. The computer-executable component can include a computing system and/or processing system (e.g., including one or more collocated or distributed, remote or local processors) connected to the non-transitory computer-readable medium, such as CPUs, GPUs, TPUS, microprocessors, or ASICs, but the instructions can alternatively or additionally be executed by any suitable dedicated hardware device.
As a person skilled in the art will recognize from the previous detailed description and from the figures and claims, modifications and changes can be made to the preferred embodiments of the invention without departing from the scope of this invention defined in the following claims.
This application is a continuation of U.S. application Ser. No. 17/896,800, filed 26 Aug. 2022, which claims the benefit of U.S. Provisional Application No. 63/237,498, filed 26 Aug. 2021, and U.S. Provisional Application No. 63/346,202, filed 26 May 2022, each of which is incorporated in its entirety by this reference.
| Number | Date | Country | |
|---|---|---|---|
| 63237498 | Aug 2021 | US | |
| 63346202 | May 2022 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17896800 | Aug 2022 | US |
| Child | 18378581 | US |
