Information
-
Patent Grant
-
6622461
-
Patent Number
6,622,461
-
Date Filed
Thursday, January 24, 200222 years ago
-
Date Issued
Tuesday, September 23, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 053 3763
- 053 3765
- 053 3762
- 053 3772
- 053 3778
- 053 3783
- 053 462
- 053 491
- 053 564
- 053 566
- 493 80
- 493 128
- 493 131
- 493 132
- 493 150
- 493 151
- 493 167
- 493 176
- 493 179
- 493 180
- 493 182
- 493 183
-
International Classifications
-
Abstract
A sleeve-type half package is closed by applying two beads of glue on each of two flaps on each end of the sleeve, folding those flaps inwardly by engagement with a nonglued strip between the beads and then folding the other two flaps at each end inwardly to engage a bead of glue on each of the two first-folded flaps at each end. The folding is done by thrust members as the half package is displaced linearly along a transport path.
Description
DESCRIPTION
1. Field of the Invention
The present invention relates to a method and a system for closure, in succession, of the flaps of the two end sides of a half-package in the form of a sleeve.
More particularly, the present invention is incorporated in the field of boxing and/or packaging machines, in order to close, in individual succession, with continuous motion, the open flaps of the two end sides of half-packages in the form of a sleeve, which, for example, are obtained by means of boxing machines of the so-called “wrap-around” and/or “casing” machine type, and/or with other packaging systems.
2. Description of the Prior Art
At present, in order to close the flaps of the end sides of half-packages in the form of a sleeve, systems are provided with intermittent and/or continuous motion, which have rotary and/or fixed folders, which fold the flaps of the end sides, see for example patent U.S. Pat. No. 5,148,654 and GB-2,233,954.
These systems have a series of disadvantages.
A first disadvantage is caused by the fact that the use of rotary and/or fixed folders does not permit the use of high operative speeds, resulting in a low production capacity.
A further disadvantage is owing to the fact that the use of rotary and/or fixed folders does not make it possible to close flaps which have particular forms, such as flaps which consist of two or more sub-edges, wherein each sub-flap must be folded correctly in relation to the remaining structure of the package.
BRIEF SUMMARY OF THE INVENTION
The object of the present invention is to eliminate the above-described disadvantages.
The invention, which is characterised by the claims, solves the problem of creating a method for closing in succession the closure flaps of the two end sides of half-packages in the form of a sleeve, wherein each half-package comprises a first front flap, a first rear flap, a second front flap, a second rear flap, a third front flap, a third rear flap, a fourth front flap and a fourth rear flap, in which said method is characterised in that the said half-packages are translated in succession along a translation closure line with a front end side facing downstream and a rear end side facing upstream, and in that, for closure of the flaps of each half-package, the following operations are carried out: a)-application of glue onto the outer surface of the second front flap, which is disposed with an open configuration, and application of glue onto the outer surface of the fourth front flap, which is disposed with an open configuration; b)-folding towards the interior of the second front flap, and folding towards the interior of the fourth front flap; c)-folding towards the interior of the third front flap, and folding towards the interior of the first front flap; d)-application of glue on the outer surface of the second rear flap, which is disposed with an open configuration, and application of glue on the outer surface of the fourth rear flap, which is disposed with an open configuration; e)-folding towards the interior of the second rear flap, and folding towards the interior of the fourth rear flap; and f)-folding towards the interior of the third rear flap, and folding towards the interior of the first rear flap.
The same invention, which is characterised by the claims, also solves the problem of creating a system to close in succession the closure flaps of the two end sides of half-packages in the form of a sleeve, wherein each half-package comprises a first front flap, a first rear flap, a second front flap, a second rear flap, a third front flap, a third rear flap, a fourth front flap and a fourth rear flap, in which said system is characterised in that it comprises: >-first thrust means, in order to supply the half-packages in individual succession within a translation-closure line; >-first gluing means, which are disposed upstream from the said translation-closure line, and in the vicinity of the area of translation of the second front flaps and of the second rear flaps, in order to apply glue on the outer surfaces of the second front flaps and on the outer surfaces of the second rear flaps, whilst the half-packages are moved from upstream in the downstream direction in succession; >-second gluing means, which are disposed upstream from the said translation-closure line and in the vicinity of the area of translation of the fourth front flaps and of the fourth rear flaps, in order to apply glue on the outer surfaces of the fourth front flaps and on the outer surfaces of the fourth rear flaps, whilst the half-packages are moved from upstream in the downstream direction in succession; >-first thrust-folder means, comprising first thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the second front flaps and of the second rear flaps, in order to fold towards the interior the said second front flaps and the said second rear flaps, during translation of the half-packages in the downstream direction; >-second thrust-folder means, comprising second thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the fourth front flaps and of the fourth rear flaps, in order to fold towards the interior the fourth front flaps and the fourth rear flaps, during translation of the half-packages in the downstream direction; >-third thrust-folder means, comprising third thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the third front flaps and of the third rear flaps, in order to fold towards the interior the third front flaps and the third rear flaps, during translation of the half-packages in the downstream direction; >-fourth thrust-folder means, comprising fourth thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the first front flaps and of the first rear flaps, in order to fold towards the interior the first front flaps and the first rear flaps, during translation of the half-packages in the downstream direction; and >-support means, which extend longitudinally, in order to support the half-packages during translation in the downstream direction.
The advantages obtained by means of the present invention consist mainly in the fact of increasing the production capacities, and in that flaps with various forms can be closed.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
Further characteristics and advantages of the present invention will become more apparent from the following detailed description of a preferred practical embodiment, provided here purely by way of non-limiting example, with reference to the figures of the attached drawings in which:
FIG. 1
illustrates in perspective view the method for closure of the closure flaps of the end sides, which is the subject of the present invention;
FIG. 1A
illustrates in enlarged perspective view the package in the form of a sleeve, with the closure flaps of the end sides open;
FIG. 1B
is a view in cross-section along the plane
1
B—
1
B in
FIG. 1
;
FIG. 2
illustrates in schematic perspective view the method and the system which are the subject of the present invention;
FIG. 2A
is a view similar to
FIG. 2
, in which the half-packages in the form of a sleeve and other parts have been removed, in order better to show the operative elements;
FIGS. 3 and 4
illustrate respectively in schematic lateral and plan view, the method and the system which are the subject of the present invention, in which there are defined two consecutive portions, indicated respectively as
3
A-
3
B and
4
A-
4
B;
FIGS. 3A and 3B
illustrate in enlarged form respectively the portions indicated as
3
A and
3
B shown in
FIG. 3
;
FIGS. 4A and 4B
illustrate in enlarged form respectively the portions indicated as
4
A and
4
B shown in
FIG. 4
;
FIGS. 5-5A
,
6
-
6
A,
7
-
7
A,
8
-
8
A,
9
-
9
A and
10
-
10
A illustrate six operative steps schematically in lateral and plan view, and in succession;
FIG. 6C
is a schematic view according to the line
6
C—
6
C in
FIG. 6
;
FIG. 9C
is a schematic view according to the line
9
C—
9
C in
FIG. 9
; and
FIG. 11
is a view in cross-section according to the line
11
—
11
in FIG.
3
B.
DESCRIPTION OF THE EMBODIMENT OF THE HALF-PACKAGE WITH OPEN END SIDES
In the following description, in order to assist understanding, some elements are indicated by an Arab numeral followed by the letter “a” or “b” in order to indicate the position, respectively to the left or to the right, relative to the central longitudinal axis of flow of the machine, with reference to a person located on this axis, with his shoulders facing upstream.
In addition, other elements, such as the half-packages, disposed in succession, are indicated by a capital letter, which in some cases is followed by an arab numeral, wherein the latter is designed to indicate the position in comparison with similar elements, relative to the direction of flow of the machine.
Description of the Half-Packages in the Form of a Sleeve
With reference to
FIG. 1
, half-packages in the form of a sleeve, S
1
, S
2
, S
3
, etc., are translated in individual succession along a translation-closure line Y
1
, which extends longitudinally, straight, and preferably horizontally, from upstream in the downstream direction with reference to the arrow F
1
, and are oriented such as to have a front end side facing downstream, with corresponding open front flaps, and a rear end side facing upstream, with corresponding open rear flaps.
With reference also to
FIG. 1A
, which illustrates in enlarged form the half-package S
5
in the form of a sleeve, with the flaps of the end sides open, shown in
FIG. 1
, each half-package S
5
substantially extends longitudinally along its own central axis Y
2
, and comprises: a first panel
1
, which has a first front flap
5
I-
5
II and a first rear flap
6
I-
6
II; a second panel
2
which has a second front flap
7
and a second rear flap
8
; a third panel
3
which has a third front flap
9
I-
9
II and a third rear flap
10
I-
10
II; a fourth panel which has a fourth front flap
11
and a fourth rear flap
12
.
In addition, in the embodiment illustrated, the first front flap
5
I-
5
II comprises a first intermediate front sub-flap
5
I, and a first end front sub-flap
5
II, which are defined by means of creases
13
I and
13
II, the first rear flap
6
I-
6
II comprises a first intermediate rear sub-flap
6
I and a second end rear sub-flap
6
II, defined by means of creases
14
I and
14
II, the second front flap
7
is defined by means of a crease
15
, the second rear flap
8
is defined by means of a crease
16
, the third front flap
9
I-
9
II comprises a third intermediate front sub-flap
9
I and a third end front sub-flap
9
II which are defined by means of creases
17
I and
17
II, the third rear flap
10
I-
10
II comprises a third intermediate rear sub-flap
10
II, and a third end rear sub-flap
10
II, which are defined by means of creases
18
I and
18
II, the fourth front flap
11
is defined by means of a crease
19
, the fourth rear flap
12
is defined by means of a crease
20
, wherein the said creases extend perpendicularly relative to the axis Y
2
of longitudinal extension of the half-package S
5
.
Description of a Preferred Embodiment of the Method
With reference to
FIGS. 1 and 1A
, the half-packages, in the configuration with the flaps open, see the half-package S
5
, are translated in individual succession, from upstream in the downstream direction, along the line of translation-closure Y
1
, oriented such to have a front end side facing downstream and a rear end side facing upstream, i.e. with the axis of longitudinal extension Y
2
of the said half-packages aligned relative to the said line of translation-closure Y
1
.
During this translation in succession, for each half-package which is being translated, see the half-package S
4
, glue is applied to the outer surface of the second front flap
7
, which is disposed in the open configuration, by applying two longitudinal beads of glue,
21
a
and
21
b,
which are spaced transversely, in order to configure between them a longitudinal strip
22
which is free from glue, as well as by applying glue on the outer surface of the fourth front flap
11
, disposed in the open configuration, by applying two longitudinal beads of glue
23
a
and
23
b,
which are spaced transversely, in order to configure between them a longitudinal strip
24
which is free from glue.
Then, with the half-packages still advancing in a downstream direction, see the half-package S
3
, the third front flap
7
is folded towards the interior, and the fourth front flap
11
is folded towards the interior, and glue is applied to the outer surface of the second rear flap
8
, disposed in the open configuration, by applying two longitudinal beads of glue
25
a
and
25
b,
which are spaced transversely, in order to configure between them a longitudinal strip
26
which is free from glue, as well as by applying glue on the outer surface of the fourth rear flap
12
, disposed in the open configuration, by applying two longitudinal beads of glue
27
a
and
27
b,
spaced transversely, in order to configure between them a longitudinal strip
28
which is free from glue.
When the half-packages are advanced further in the downstream direction, see the half-package S
2
, the first front flap
5
I-
5
II is folded towards the interior, and the third front flap
9
I-
9
II is folded towards the interior, until they are closed onto the second front flap
7
and the fourth front flap
11
, see also
FIG. 1B
, in order to obtain mutual adhesion, obtained by means of the glue
21
a
-
21
b
and
23
a
-
23
b,
wherein, in this particular embodiment, only the end front half flaps
5
II and
9
II meet respectively the beads of glue
21
b
-
23
b
and
21
a
-
23
a
of the flaps
7
and
11
. In the rear area of the package, again see the half-package S
2
, the second rear flap
8
is folded towards the interior, and the fourth rear flap
12
is folded towards the interior.
Finally, when the half-packages are advanced further in the downstream direction, see the half-package S
1
, the first rear flap
6
I-II is folded towards the interior, and the third rear flap
10
II—
10
II is folded towards the interior, until they are closed onto the second rear flap
8
and the fourth rear flap
12
, again see
FIG. 1B
, in order to obtain mutual adhesion, by means of the glue
25
a
-
25
b
and
27
a
-
27
b,
wherein, in this particular embodiment, only the end rear half flaps
6
II and
10
II meet respectively the beads of glue
25
b
-
27
b
and
25
a
-
27
a
of the flaps
8
and
12
, thus obtaining the package S
1
, with all the flaps of the end sides closed.
Structural Description of the Embodiment of the System
With reference to
FIGS. 2A
,
3
A-
3
B and
4
A-
4
B, the system which is the subject of the present invention comprises a translation-closure line, which extends longitudinally and straight, from upstream in the downstream direction, along which the half-packages S are translated in individual succession from upstream in the downstream direction with reference to the arrow F
1
.
The said translation-closure line, from upstream in the downstream direction, comprises two longitudinal support rails
30
a
and
30
b,
a lower thrust conveyor
40
and an upper thrust conveyor
50
, lower gluing means
120
a
-
120
b
and upper gluing means
100
a
-
100
b,
downstream from which there are disposed a lower thrust-folder conveyor
60
and an upper thrust-folder conveyor
70
, which are disposed specularly relative to one another, and two lateral thrust-folder conveyors
100
a
and
100
b,
which are disposed respectively along a first left side and along a second right side of the support rails
30
a
-
30
b
of the translation-closure line.
In the case illustrated, the arrangement of the said last four thrust-folder conveyors
60
,
70
,
100
a
and
100
b,
configure a cross “+” which extends longitudinally, in the centre of which there is disposed the translation-closure line, as will be better understood hereinafter.
The guide supports
30
a
and
30
b
are transversely spaced, in order to configure between one another a longitudinal slot
31
, for the reasons which will become more apparent hereinafter. In addition, in the vicinity of their upstream portion, the said two support rails
30
a
and
30
b
also have two lateral guides
32
a
and
32
b,
which are designed to channel the half-packages in the correct orientation, see S
10
, during the translation in the downstream direction.
The lower thrust conveyor
40
has a chain
41
, which is wound in a closed path around a wheel upstream, not illustrated, and around a wheel downstream
43
, wherein the said chain
41
has a plurality of thrust posts
44
, in the shape of a “U”, with tines
44
a
and
44
b,
which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the fourth front flaps
11
and rear flaps
12
, which in this case can be defined as the upper branch, wherein the said thrust posts
44
move along the longitudinal slot
31
defined by the said support rails
30
a
and
30
b.
The upper thrust conveyor
50
has a chain
51
, which is wound in a closed path around a wheel upstream, not illustrated, and around a wheel downstream
53
, wherein the said chain
51
has a plurality of thrust posts
54
, in the shape of a “U”, with tines
54
a
and
54
b,
which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the second front flaps
7
and rear flaps
8
, which in this case can be defined as the lower branch.
The lower thrust-folder conveyor
60
has a chain
61
, which is wound in a closed path around a wheel upstream
62
and around a chain guide
63
downstream, illustrated schematically, wherein the said chain
61
has a plurality of thrust-folder posts
61
I
64
II, and, more particularly, front thrust-folder posts
64
I and rear posts
64
II, which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the fourth front flaps
11
and rear flaps
12
, which in this case can be defined as the upper branch, wherein the said thrust-folder posts
64
I and
64
II move along the longitudinal slot
31
defined between the said support rails
30
a
and
30
b.
The upper conveyor
70
has a chain
71
, which is wound in a closed path around a wheel upstream
72
and around a chain guide
73
downstream, illustrated schematically, wherein the said chain
71
has a plurality of thrust-folder posts
74
I
74
II, and, more particularly, front thrust-folder posts
74
I and rear posts
74
II, which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the second front flaps
7
and rear flaps
8
, which in this case can be defined as the lower branch.
On the left hand side of the said machine, at a level contained between the upper branch of the lower conveyor
60
and the lower branch of the upper conveyor
70
, there is disposed the conveyor
100
a,
which has its upstream portion designed to operate within the operative context of the said lower
60
and upper
70
conveyors.
In this particular embodiment, the left-hand conveyor
100
a
comprises two conveyors, an upper conveyor
80
a
and a lower conveyor
90
a,
but it can comprises a single chain-conveyor. The upper conveyor
80
a
comprises an upper chain
81
a,
which is wound in a closed path around an upper upstream wheel
82
a,
and around an upper downstream wheel
83
a,
wherein the said chain
81
a
has a plurality of respective upper thrust-folder posts
84
a,
which are moved in an orbit which lies on a horizontal-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the said area of translation of the third front flaps
9
I-
9
II and rear flaps
10
I-
10
II, wherein, more particularly, but not necessarily, see also
FIG. 11
, the said upper posts
84
a
have an operative surface with a shaped profile comprising an inclined segment
84
a
1
and a transverse segment
84
a
2
. The lower conveyor
90
a
comprises a lower chain
91
a,
which is wound in a closed path around a lower upstream wheel
92
a
and around a lower downstream wheel
93
a,
wherein the said chain
91
a
has a plurality of respective lower thrust-folder posts
94
a,
which are moved in an orbit which lies on a horizontal-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the third front flaps
9
I-
9
II and rear flaps
10
I-
10
II, wherein, more particularly, but not necessarily, see also
FIG. 11
, the said lower posts
94
a
have an operative surface with a shaped profile comprising an inclined segment
94
a
1
and a transverse segment
94
a
2
.
In this particular embodiment, the left-hand conveyor
100
a
comprises two conveyors, an upper conveyor
80
a
and a lower conveyor
90
a,
The upper conveyor
80
a
comprises an upper chain
81
a,
which is wound in a closed path.
In this particular embodiment, the right-hand thrust-folder conveyor
100
b
comprises two conveyors, an upper conveyor
80
b
and a lower conveyor
90
b,
but it can comprises a single chain-conveyor. The upper conveyor
80
b
comprises an upper chain
81
b,
which is wound in a closed path around an upper upstream wheel
82
b,
and around an upper downstream wheel
83
b,
wherein the said chain
81
b
has a plurality of respective upper thrust-folder posts
84
b,
which are moved in an orbit which lies on a horizontal-longitudinal plane, where in the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the first front flaps
5
I-
5
II and rear flaps
6
I-
6
II, wherein, more particularly, but not necessarily, see also
FIG. 11
, the said upper posts
84
b
have an operative surface with a shaped profile comprising an inclined segment
84
b
1
and a transverse segment
84
b
2
. The lower conveyor
90
b
comprises a lower chain
91
b,
which is wound in a closed path around a lower upstream wheel
92
b
and around a lower downstream wheel
93
b,
wherein the said chain
91
b
has a plurality of respective lower thrust-folder posts
94
b,
which are moved in an orbit which lies on a horizontal-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the third front flaps
5
I-
5
II and rear flaps
6
I-
6
II, wherein, more particularly, but not necessarily, see also
FIG. 11
, the said lower posts
94
b
have an operative surface with a shaped profile comprising an inclined segment
94
b
1
and a transverse segment
94
b
2
.
In addition, the two upper gluing devices
110
a
and
100
b
are disposed upstream from the upper conveyor
70
, and the two lower gluing devices
120
a
and
120
b
are disposed upstream from the lower conveyor
60
.
The system is also provided with mechanical and/or electrical and/or electronic and/or computerised devices to synchronise the various operative elements with one another.
Functional Description of the Embodiment of the System
With particular reference to
FIGS. 1
,
2
and
3
A-
3
B, the half-packages, see the half-package S
10
in FIGS.
2
and
3
A-
4
A, with the flaps of the end sides open, are thrust in the downstream direction by means of the lower thrust posts
44
, and more particularly
44
a
-
44
b,
of the lower thrust conveyor
40
, and by means of the thrust posts
54
, and more particularly
54
a
-
54
b,
of the upper conveyor
50
, which, respectively, press on the rear edges of the fourth rear flap
12
and of the second rear flap
8
.
With the half-packages advancing in the downstream direction, see also
FIGS. 5-5
a,
the upper gluing devices
110
a
-
110
b,
which are actuated in phase ratio, apply to the outer surface of the second front flap
7
two longitudinal beads of glue
21
a
and
21
b,
between which there is disposed a longitudinal strip
22
without glue, and, similarly, by means of the lower gluing devices
120
a
-
120
b,
which are also actuated in phase ratio, see also the half-package S
4
in
FIG. 1
, apply to the outer surface of the fourth front flap
11
two longitudinal beads of glue
23
a
and
23
b,
between which there is disposed a longitudinal strip
24
without glue, thus producing the half-package S
4
illustrated in FIG.
1
.
When the half-packages are advanced further downstream, see
FIGS. 6
,
6
A and
6
C, at the top, a thrust-folder post
74
I, which is actuated in phase ratio, and moves from the top downwards, meets the second front flap
7
, in the vicinity of its median transverse point, in which the longitudinal strip
22
without glue is disposed, see in particular
FIG. 6C
, and the said second front flap
7
is then folded towards the interior, without touching the two beads of glue
21
a
and
21
b.
Similarly, at the base, a first thrust-folder post
64
I, which is actuated in phase ratio, and moves from the base upwards, meets the fourth front flap
11
, in the vicinity of its median transverse point, in which the longitudinal strip
24
without glue is disposed, again see in particular
FIG. 6C
, and then folds the said fourth front flap
11
towards the interior, without touching the two beads of glue
23
a
and
23
b.
Immediately afterwards, again see
FIGS. 6 and 6A
, a front folder post
84
a
of the conveyor
80
a,
which is driven in phase ratio, begins to fold towards the interior the third front flap
9
I-
9
II, and, on the other side, a front upper thrust-folder post
84
b
of the conveyor
80
b,
which is driven in phase ratio, begins to fold the first front flap
5
I-
5
II towards the interior.
As the half-packages are advanced further in the downstream direction, when the front flaps
9
I-
9
II and
5
I-
5
II are partially closed, in order to prevent re-opening of the front flaps
7
and
11
, the upper thrust-folder post
74
I is deflected upwards, by being moved along the chain guide
73
, and the lower trust-folder post
74
I is deflected downwards, by being moved along the chain guide
83
, and, thus, see also FIGS.
7
and
7
A, the thrust-folder post
84
a
of the conveyor
80
a
and the thrust-folder post
84
b
of the conveyor
80
b,
fold definitively towards the interior the third front flap
9
I-
9
II and the first front flap
5
I-
5
II.
Subsequently, during execution of the said operations, the upper gluing devices
100
a
-
100
b,
which are actuated in phase ratio, have applied to the outer surface of the second rear flap
8
two longitudinal beads of glue
25
a
and
25
b,
between which there is disposed a longitudinal strip
26
without glue, and, similarly, the lower gluing devices
120
a
-
120
b,
which are also actuated in phase ratio, see also the half-package S
3
in
FIG. 1
, have applied to the outer surface of the fourth rear flap
12
two longitudinal beads of glue
27
a
and
27
b,
between which there is disposed a longitudinal strip
29
without glue.
The half-package thus obtained, with the front end side closed, see
FIGS. 8 and 8
a,
is advanced further in the downstream direction, again thrust by the upper thrust posts
54
a
-
54
b
and lower posts
44
a
-
44
b
(see also the package S
20
in FIG.
2
), and, when the rear portion of the said half-package reaches the vicinity of the conveyors
70
and
60
, the second thrust-folder posts
74
II, which move from the top downwards, and pass through the tines
54
a
-
54
b,
meet the second rear flap
8
, in the vicinity of its median transverse point, in which the longitudinal strip
26
without glue is disposed, and then, see FIGS.
9
-
9
A-
9
C, fold the said second rear flap
8
towards the interior, without touching the two beads of glue
25
a
and
25
b,
and, similarly, at the base, the second thrust-folder posts
64
II, which are actuated in phase ratio, move from the base upwards, meet the fourth rear flap
12
, in the vicinity of its median transverse point, in which the longitudinal strip
28
without glue is disposed, and then fold the said fourth rear flap
12
towards the interior, without touching the two beads of glue
27
a
and
27
b.
Immediately afterwards, again see
FIGS. 9
,
9
A and
9
C, the rear folder posts
94
a
of the conveyor
90
a
begin to fold the third rear flap
10
I-
10
II towards the interior, and, on the other side, the rear thrust-folder posts
94
b
of the conveyor
90
b
begin to fold the first rear flap
6
I-
6
II towards the interior.
As the half-packages are advanced further in the downstream direction, see
FIGS. 10 and 10
a,
when the rear flaps
10
I-
10
II and
6
I-
6
II are partially closed, in order to prevent re-opening of the rear flaps
8
and
12
, the upper trust-folder post
74
II is deflected upwards, by being moved along the guide chain
73
, and the lower trust-folder post
64
II is deflected downwards, by being moved along the guide chain
63
, and, thus, the thrust-folder post
94
a
of the conveyor
90
a
and the thrust-folder post
94
b
of the conveyor
90
b
fold definitively towards the interior the third rear flap
10
I-
10
II and the first rear flap
6
I-
6
II, thus obtaining the half-package S
1
illustrated in
FIG. 1
, corresponding to the package S
30
illustrated in FIG.
2
.
With reference to
FIG. 11
, the particular profiles,
84
a
1
-
84
a
2
and
84
b
1
-
84
b
2
of the front posts
84
a
and
84
b,
which are designed to close the flaps of the front end side of the half-package, are shaped in relation to the dimensioning of the sub-flaps
9
I,
9
II and
5
I,
5
II, such as to fold the respective intermediate sub-flaps
9
I and
5
I in a bevelled manner, with the required angle, and to fold the end flaps
9
II and
5
II with the required angle against the flaps
7
and
11
, thus obtaining mutual adhesion between the said four latter, owing to the glue which has previously been applied to the said flaps
7
and
11
, and then maintain the said folding also during the subsequent advance, in order to allow the glue to adhere fully.
Similarly, again with reference to
FIG. 11
, the particular profiles
94
a
1
-
94
a
2
and
94
b
1
-
94
b
2
of the rear posts
94
a
and
94
b,
which are designed to close the rear end side of the half-package, are shaped in relation to the dimensioning of the sub-flaps
10
I,
10
II and
6
I,
6
II, such as to fold the respective intermediate sub-flaps
10
I and
6
I, in a bevelled manner, with the required angle, and to fold the end flaps
10
II and
6
II with the required angle, against the flaps
8
and
12
, thus obtaining mutual adhesion between the said four latter, owing to the glue which has previously been applied to the said flaps
8
and
12
, and then to maintain the said folding during subsequent advance, in order to allow the glue to adhere fully.
The description of the above-described method and packaging machine are provided purely by way of non-limiting example, and thus, all modifications and variations suggested by practice and use, and within the context of the scope of the following claims, can be made to the said method and the said machine.
Claims
- 1. A method for closure in succession of closure flaps of two ends of a half-package in the form of a rectangular sleeve, wherein said half-package comprises:a front end having a first front flap attached at a first front edge to said sleeve, a second front flap attached at a second front edge perpendicular to said first front edge of said sleeve, a third front flap attached at a third front edge parallel to said first front edge of said sleeve and a fourth front flap attached at a fourth front edge parallel to said second front edge of said sleeve, and a rear end side having a first rear flap attached at a first rear edge of said sleeve and parallel to said first front edge, a second rear flap attached at a second rear edge perpendicular to said first rear edge of said sleeve, a third rear flap attached at a third rear edge of said sleeve parallel to said first rear edge and a fourth rear flap attached at a fourth rear edge of said sleeve parallel to said second rear edge, said method comprising the steps of: (a) displacing a succession of said half-packages in succession linearly along a closure path with respective front end side facing downstream and respective rear end side facing upstream; (b) applying two transversely spaced longitudinal beads of glue defining between the strips a first front longitudinal strip without glue onto an outer surface of the second front flap in an open position thereof, and applying two transversely spaced longitudinal beads of glue defining between one another a second front longitudinal strip without glue onto an outer surface of the fourth front flap in an open position thereof; (c) folding inwardly at the front end the second and fourth front flaps by engagement with the first and second longitudinal strips without glue; (d) thereafter folding inwardly the first and third front flaps to engage them with respective beads of glue on the second and fourth front flaps; (e) applying two transversely spaced longitudinal beads of glue defining between one another a first rear longitudinal strip without glue onto an outer surface of the second rear flap in an open position thereof, and applying two transversely spaced longitudinal beads of glue defining between one another a second rear longitudinal strip without glue onto an outer surface of the fourth front flap in an open position thereof; (f) folding inwardly at the rear end the second and fourth rear flaps by engaging the respective rear longitudinal strips without glue; and (g) folding inwardly at the rear end the third and fourth rear flaps to engage them with respective beads glue on of the second and fourth rear flaps.
- 2. The method defined in claim 1 wherein the first front flap comprises a first intermediate front sub-flap and a first end front sub-flap, the third front flap comprises a third intermediate front sub-flap and a third end front sub-flap, step (d) comprising folding the first and third front flaps to bring the third end front sub-flap and the first end front sub-flap against the second front flap and against the fourth front flap.
- 3. The method defined in claim 2 wherein the end front sub-flap of the first front flap meets two of said beads of glue disposed near said first front flap and wherein the end front sub-flap of the third front flap meets two of said beads of glue disposed near the said third front flap.
- 4. The method defined in claim 3 wherein the first rear flap comprises a first intermediate rear sub-flap and a first end rear sub-flap, the third rear flap comprises a third intermediate rear sub-flap and a third end rear sub-flap, step (d) comprising folding the first and third rear flaps to bring the third end rear sub-flap and the first end rear sub-flap against the second rear flap and against the fourth rear flap.
- 5. The method defined in claim 4 wherein the end rear sub-flap of the first rear flap meets two of said beads of glue disposed near said first rear flap and wherein the end rear sub-flap of the third rear flap meets two of said beads of glue disposed near the said third rear flap.
- 6. An apparatus for closure in succession of the closure flaps of the two ends of half-packages (S) in the form of a sleeve, wherein each half-package comprises a first front flap (5I-5II), a first rear flap (6I-6II), a second front flap (7I), a second rear flap (8), a third front flap (9I-9II), a third rear flap (10I-10II), a fourth front flap (11) and a fourth rear flap (12), said apparatus comprising:first thrust means (50-54a-54b; 40-44a-44b; 30a-30b; 32a-32b) for supplying a sequence of said half-packages (S) in succession along a transport path along a translation-closure line (Y1); first gluing means (110a-110b) along said transport path and in the vicinity of the second front flaps (7) and of the second rear flaps (8) for applying glue on outer surfaces of the second front flaps (7) and on outer surfaces of the second rear flaps (8) while the half-packages (S) are moved in a downstream direction in succession; second gluing means (120a-120b) disposed along said path and in the vicinity of the fourth front flaps (11) and of the fourth rear flaps (12) for applying glue on outer surfaces of the fourth front flaps (11) and on outer surfaces of the fourth rear flaps (12), whilst the half-packages (S) are moved in said direction in succession; first thrust-folder means (70, 71, 74I-74II), comprising first thrust-folder posts (74I-74II), which move longitudinally in the vicinity of the area said second front flaps (7) and of the second rear flaps (8) along said path for folding inwardly the second front flaps (7) and the second rear flaps (8), during movement of the half-packages (S) in said direction; second thrust-folder means (60, 61, 64I-64II) along said path comprising second thrust-folder posts (64I-64II), which move longitudinally in the vicinity of the fourth front flaps (11) and of the fourth rear flaps (12) for folding inwardly the fourth front flaps (11) and the fourth rear flaps (12) during movement of the half-packages (S) in the downstream direction; third thrust-folder means (100a, 80a, 90a, 84a, 94a) along said path comprising third thrust-folder posts (84a, 94a), which move longitudinally in the vicinity of the third front flaps (9I-9II) and of the third rear flaps (10I-10II) for folding inwardly the third front flaps (9I-9II) and the third rear flaps (10I-10II), during movement of the half-packages (S) in the downstream direction; fourth thrust-folder means (100b, 80b, 90b, 84b, 94b) along said path comprising fourth thrust-folder posts (84b, 94b), which move longitudinally in the vicinity of the first front flaps (5I-5II) and of the first rear flaps (6I-6II) for folding inwardly the first front flaps (5I-5II) and the first rear flaps (6I-6II), during movement of the half-packages (S) in the downstream direction; and support means (30a, 30b) along said path, which extend longitudinally, in order to support the half-packages (S) during movement thereof in the downstream direction.
- 7. The apparatus defined in claim 6 wherein, in order to supply the half-packages (S1, S2, etc.) in individual succession along said translation-closure line (Y1), said first thrust means (54; 44; 30a-30b; 32a-32b) comprises:two longitudinal track supports (30a, 30b), which extend longitudinally, in order to support the half-packages (S) during their translation in the downstream direction; two lateral guides (32a and 32b), which extend longitudinally, in order to channel the half-packages (S) during their translation in the downstream direction; a first upper conveyor (50) with a chain (51), which is wound in a closed path, in order to make the thrust posts (54) move in an orbit which is disposed on a vertical-longitudinal plane, wherein, along the lower branch of the said path, the longitudinal posts (54) thrust on the rear flap of the second rear flaps (8); and a first lower conveyor (40) with a chain (41), which is wound in a closed path in order to make the thrust posts (44) move in an orbit which is disposed on a vertical-longitudinal plane, wherein, along the upper branch of the said path, the thrust posts (44) thrust on the rear flap of the fourth rear flaps (12).
- 8. The apparatus defined in claim 6 wherein said first gluing means (110a, 110b) provide two longitudinal beads of glue (21a, 21b), which are spaced transversely on the second front flaps (7), defining between one another a front longitudinal strip (22) without glue, and two longitudinal beads of glue (25a, 25b) which are spaced transversely on the second rear flaps (8), defining between one another a rear longitudinal strip (26) without glue, said first thrust-folder posts (74I, 74II) act upon said second front flaps (7) at said front longitudinal strip (22) without glue, and fold the said second rear flaps (8), acting on said rear longitudinal strip (26) without glue.
- 9. The apparatus defined in claim 6 the said second gluing means (120a, 120b) provide two longitudinal beads of glue (23a, 23b), which are spaced transversely on the fourth front flaps (11), defining between one another a front longitudinal strip (24) without glue, and two longitudinal beads of glue (27a, 27b), which are spaced transversely on the fourth rear flaps (12), defining between one another a rear longitudinal strip (28) without glue, and said second thrust-folder posts (64I, 64II) fold the said second front flaps (11), acting in the vicinity of the said front longitudinal strip (24) without glue, and fold the said second rear flaps (12), acting in the vicinity of the said rear longitudinal strip (28) without glue.
- 10. The apparatus defined in claim 6 wherein the said first thrust-folder means (74I-74II) comprise a conveyor (70) with a chain (71), which is wound in a closed path, said chain (71) makes a plurality of thrust-folder posts (74I, 74II) move in an orbit with a closed path, and said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the second front flaps (7) and of the second rear flaps (8).
- 11. The apparatus defined in claim 6 wherein the said second trust-folder means (64I-64II) comprise a conveyor (60) with a chain (61), which is wound in a closed path, the said chain (61) makes a plurality of thrust-folder posts (64I, 64II) move in an orbit with a closed path, and the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the fourth front flaps (11) and of the fourth rear flaps (12).
- 12. The apparatus defined in claim 6 wherein the said third trust-folder posts (84a; 94a) have an operative abutting surface, which is provided with a shaped profile (84a1-84a2; 94a1-94a2).
- 13. The apparatus defined in claim 6 wherein each half-package (S) has a third front flap (9I-9II), comprising an intermediate sub-flap (9I), and an end sub-flap (9II), the said third trust-folder posts (84a, 94a) have front thrust-folder posts (84a) with an operative surface having a shaped profile comprising an inclined segment (84a1)for folding the intermediate sub-flap (9I), and a transverse segment (84a2) for folding the end sub-flap (9II).
- 14. The apparatus defined in claim 6 wherein each half-package (S) has a third rear flap (10I-10II) comprising an intermediate sub-flap (10I), and an end sub-flap (10II), and the said third thrust-folder posts (84a, 94a) have rear thrust-folder posts (94a) with an operative surface having a shaped profile comprising an inclined segment (94a1) for folding the intermediate sub-flap (10I), and a transverse segment (94a2) for folding the end sub-flap (10II).
- 15. The apparatus defined in claim 6 wherein said third thrust-folder means (100a, 80a, 90a, 84a, 94a) comprises a conveyor (100a) with a chain (81a, 91a), which is wound in a closed path, chains (81a, 91a) make a plurality of thrust-folder posts (84a, 94a) move in orbits with a closed path, and said orbits have operative branches which extend longitudinally in the vicinity of the third front flaps (9I, 9II) and the third rear flaps (10I, 10II).
- 16. The apparatus defined in claim 15 wherein said conveyor (100a) comprises a first chain (81a), which is wound in a closed path, in order to support front thrust-folder posts (84a), and a second chain (91a), which is wound in a closed path, in order to support rear thrust-folder posts (94a), said front thrust-folder posts (84a) fold the third front flaps (9I-9II), and said rear thrust-folder posts (94a) fold the third rear flaps (10I-10II).
- 17. The apparatus defined in claim 6 wherein said fourth thrust-folder posts (84b, 94b) have operative abutting surfaces provided with a shaped profile (84b1-84b2, 94b1-94b2).
- 18. The apparatus defined in claim 6 wherein each half-package (S) has a first front flap (5I-5II), comprising an intermediate sub-flap (5I), and an end sub-flap (5II), said fourth thrust-folder posts (84b, 94b) have front thrust-folder posts (84b) with operative surfaces having a shaped profile comprising an inclined segment (84b1) for folding the intermediate sub-flap (5I), and a transverse segment (84b2) for folding the end sub-flap (5II).
- 19. The apparatus defined in claim 6 wherein each half-package (S) has a third rear flap (6I-6II) comprising an intermediate sub-flap (6I), and an end sub-flap (6II), said fourth trust-folder posts (84b, 94b) have rear thrust-folder posts (94b) with operative surfaces having a shaped profile comprising an inclined segment (94b1) for folding the intermediate sub-flap (6I), and a transverse segment (94b2) for folding the end sub-flap (6II).
- 20. The apparatus defined in claim 19 wherein the said fourth thrust-folder means (100b, 80b, 90b, 84b, 94b) comprises a conveyor (100b) with a chain (81b, 91b) which is wound in a closed path, the said chains (81b, 91b) make a plurality of thrust-folder posts (84b, 94b) move in orbits with a closed path, and the said orbits have operative branches which extend longitudinally in the vicinity of the first front flaps (5I, 5II), and of the first rear flaps (6I, 6II).
- 21. The apparatus defined in claim 20 wherein said conveyor (100b) comprises a first chain (81b) which is wound in a closed path, in order to move front thrust-folder posts (84b), and a second chain (91b), which is wound in a closed path, in order to support rear thrust-folder posts (94b), the said front thrust-folder posts (84b) fold the first front flaps (5I-5II), and said rear thrust-folder posts (94b) fold the first rear flaps (6I-6II).
- 22. The apparatus defined in claim 6 wherein said first thrust-folder means (74I-74II) are supported by means of a first thrust-folder conveyor (70),said second thrust-folder means (64I-64II) are supported by means of a second thrust-folder conveyor (70), the said third thrust-folder means (84a, 94a) are supported by means of a third thrust-folder conveyor (100a), the fourth thrust-folder means (84b, 94b) are supported by means of a fourth thrust-folder conveyor (100b), and said thrust-folder conveyors (60, 70, 100a, 100b) together are in the configuration of a cross which extends longitudinally, in the center of which the translation-closure line is disposed.
- 23. The apparatus defined in claim 6 wherein said support means (30a, 30b) comprise two longitudinal track supports (30a, 30b), which extend longitudinally, in order to support the half-packages (S) during movement in the downstream direction along the translation-closure line (Y1).
Priority Claims (1)
Number |
Date |
Country |
Kind |
BO2001A0057 |
Feb 2001 |
IT |
|
US Referenced Citations (14)