Method and system for closure of the flaps of the end sides of a package in the form of a sleeve

Information

  • Patent Grant
  • 6622461
  • Patent Number
    6,622,461
  • Date Filed
    Thursday, January 24, 2002
    22 years ago
  • Date Issued
    Tuesday, September 23, 2003
    20 years ago
Abstract
A sleeve-type half package is closed by applying two beads of glue on each of two flaps on each end of the sleeve, folding those flaps inwardly by engagement with a nonglued strip between the beads and then folding the other two flaps at each end inwardly to engage a bead of glue on each of the two first-folded flaps at each end. The folding is done by thrust members as the half package is displaced linearly along a transport path.
Description




DESCRIPTION




1. Field of the Invention




The present invention relates to a method and a system for closure, in succession, of the flaps of the two end sides of a half-package in the form of a sleeve.




More particularly, the present invention is incorporated in the field of boxing and/or packaging machines, in order to close, in individual succession, with continuous motion, the open flaps of the two end sides of half-packages in the form of a sleeve, which, for example, are obtained by means of boxing machines of the so-called “wrap-around” and/or “casing” machine type, and/or with other packaging systems.




2. Description of the Prior Art




At present, in order to close the flaps of the end sides of half-packages in the form of a sleeve, systems are provided with intermittent and/or continuous motion, which have rotary and/or fixed folders, which fold the flaps of the end sides, see for example patent U.S. Pat. No. 5,148,654 and GB-2,233,954.




These systems have a series of disadvantages.




A first disadvantage is caused by the fact that the use of rotary and/or fixed folders does not permit the use of high operative speeds, resulting in a low production capacity.




A further disadvantage is owing to the fact that the use of rotary and/or fixed folders does not make it possible to close flaps which have particular forms, such as flaps which consist of two or more sub-edges, wherein each sub-flap must be folded correctly in relation to the remaining structure of the package.




BRIEF SUMMARY OF THE INVENTION




The object of the present invention is to eliminate the above-described disadvantages.




The invention, which is characterised by the claims, solves the problem of creating a method for closing in succession the closure flaps of the two end sides of half-packages in the form of a sleeve, wherein each half-package comprises a first front flap, a first rear flap, a second front flap, a second rear flap, a third front flap, a third rear flap, a fourth front flap and a fourth rear flap, in which said method is characterised in that the said half-packages are translated in succession along a translation closure line with a front end side facing downstream and a rear end side facing upstream, and in that, for closure of the flaps of each half-package, the following operations are carried out: a)-application of glue onto the outer surface of the second front flap, which is disposed with an open configuration, and application of glue onto the outer surface of the fourth front flap, which is disposed with an open configuration; b)-folding towards the interior of the second front flap, and folding towards the interior of the fourth front flap; c)-folding towards the interior of the third front flap, and folding towards the interior of the first front flap; d)-application of glue on the outer surface of the second rear flap, which is disposed with an open configuration, and application of glue on the outer surface of the fourth rear flap, which is disposed with an open configuration; e)-folding towards the interior of the second rear flap, and folding towards the interior of the fourth rear flap; and f)-folding towards the interior of the third rear flap, and folding towards the interior of the first rear flap.




The same invention, which is characterised by the claims, also solves the problem of creating a system to close in succession the closure flaps of the two end sides of half-packages in the form of a sleeve, wherein each half-package comprises a first front flap, a first rear flap, a second front flap, a second rear flap, a third front flap, a third rear flap, a fourth front flap and a fourth rear flap, in which said system is characterised in that it comprises: >-first thrust means, in order to supply the half-packages in individual succession within a translation-closure line; >-first gluing means, which are disposed upstream from the said translation-closure line, and in the vicinity of the area of translation of the second front flaps and of the second rear flaps, in order to apply glue on the outer surfaces of the second front flaps and on the outer surfaces of the second rear flaps, whilst the half-packages are moved from upstream in the downstream direction in succession; >-second gluing means, which are disposed upstream from the said translation-closure line and in the vicinity of the area of translation of the fourth front flaps and of the fourth rear flaps, in order to apply glue on the outer surfaces of the fourth front flaps and on the outer surfaces of the fourth rear flaps, whilst the half-packages are moved from upstream in the downstream direction in succession; >-first thrust-folder means, comprising first thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the second front flaps and of the second rear flaps, in order to fold towards the interior the said second front flaps and the said second rear flaps, during translation of the half-packages in the downstream direction; >-second thrust-folder means, comprising second thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the fourth front flaps and of the fourth rear flaps, in order to fold towards the interior the fourth front flaps and the fourth rear flaps, during translation of the half-packages in the downstream direction; >-third thrust-folder means, comprising third thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the third front flaps and of the third rear flaps, in order to fold towards the interior the third front flaps and the third rear flaps, during translation of the half-packages in the downstream direction; >-fourth thrust-folder means, comprising fourth thrust-folder posts, which move longitudinally in the vicinity of the area of translation of the first front flaps and of the first rear flaps, in order to fold towards the interior the first front flaps and the first rear flaps, during translation of the half-packages in the downstream direction; and >-support means, which extend longitudinally, in order to support the half-packages during translation in the downstream direction.




The advantages obtained by means of the present invention consist mainly in the fact of increasing the production capacities, and in that flaps with various forms can be closed.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS




Further characteristics and advantages of the present invention will become more apparent from the following detailed description of a preferred practical embodiment, provided here purely by way of non-limiting example, with reference to the figures of the attached drawings in which:





FIG. 1

illustrates in perspective view the method for closure of the closure flaps of the end sides, which is the subject of the present invention;





FIG. 1A

illustrates in enlarged perspective view the package in the form of a sleeve, with the closure flaps of the end sides open;





FIG. 1B

is a view in cross-section along the plane


1


B—


1


B in

FIG. 1

;





FIG. 2

illustrates in schematic perspective view the method and the system which are the subject of the present invention;





FIG. 2A

is a view similar to

FIG. 2

, in which the half-packages in the form of a sleeve and other parts have been removed, in order better to show the operative elements;





FIGS. 3 and 4

illustrate respectively in schematic lateral and plan view, the method and the system which are the subject of the present invention, in which there are defined two consecutive portions, indicated respectively as


3


A-


3


B and


4


A-


4


B;





FIGS. 3A and 3B

illustrate in enlarged form respectively the portions indicated as


3


A and


3


B shown in

FIG. 3

;





FIGS. 4A and 4B

illustrate in enlarged form respectively the portions indicated as


4


A and


4


B shown in

FIG. 4

;





FIGS. 5-5A

,


6


-


6


A,


7


-


7


A,


8


-


8


A,


9


-


9


A and


10


-


10


A illustrate six operative steps schematically in lateral and plan view, and in succession;





FIG. 6C

is a schematic view according to the line


6


C—


6


C in

FIG. 6

;





FIG. 9C

is a schematic view according to the line


9


C—


9


C in

FIG. 9

; and





FIG. 11

is a view in cross-section according to the line


11





11


in FIG.


3


B.











DESCRIPTION OF THE EMBODIMENT OF THE HALF-PACKAGE WITH OPEN END SIDES




In the following description, in order to assist understanding, some elements are indicated by an Arab numeral followed by the letter “a” or “b” in order to indicate the position, respectively to the left or to the right, relative to the central longitudinal axis of flow of the machine, with reference to a person located on this axis, with his shoulders facing upstream.




In addition, other elements, such as the half-packages, disposed in succession, are indicated by a capital letter, which in some cases is followed by an arab numeral, wherein the latter is designed to indicate the position in comparison with similar elements, relative to the direction of flow of the machine.




Description of the Half-Packages in the Form of a Sleeve




With reference to

FIG. 1

, half-packages in the form of a sleeve, S


1


, S


2


, S


3


, etc., are translated in individual succession along a translation-closure line Y


1


, which extends longitudinally, straight, and preferably horizontally, from upstream in the downstream direction with reference to the arrow F


1


, and are oriented such as to have a front end side facing downstream, with corresponding open front flaps, and a rear end side facing upstream, with corresponding open rear flaps.




With reference also to

FIG. 1A

, which illustrates in enlarged form the half-package S


5


in the form of a sleeve, with the flaps of the end sides open, shown in

FIG. 1

, each half-package S


5


substantially extends longitudinally along its own central axis Y


2


, and comprises: a first panel


1


, which has a first front flap


5


I-


5


II and a first rear flap


6


I-


6


II; a second panel


2


which has a second front flap


7


and a second rear flap


8


; a third panel


3


which has a third front flap


9


I-


9


II and a third rear flap


10


I-


10


II; a fourth panel which has a fourth front flap


11


and a fourth rear flap


12


.




In addition, in the embodiment illustrated, the first front flap


5


I-


5


II comprises a first intermediate front sub-flap


5


I, and a first end front sub-flap


5


II, which are defined by means of creases


13


I and


13


II, the first rear flap


6


I-


6


II comprises a first intermediate rear sub-flap


6


I and a second end rear sub-flap


6


II, defined by means of creases


14


I and


14


II, the second front flap


7


is defined by means of a crease


15


, the second rear flap


8


is defined by means of a crease


16


, the third front flap


9


I-


9


II comprises a third intermediate front sub-flap


9


I and a third end front sub-flap


9


II which are defined by means of creases


17


I and


17


II, the third rear flap


10


I-


10


II comprises a third intermediate rear sub-flap


10


II, and a third end rear sub-flap


10


II, which are defined by means of creases


18


I and


18


II, the fourth front flap


11


is defined by means of a crease


19


, the fourth rear flap


12


is defined by means of a crease


20


, wherein the said creases extend perpendicularly relative to the axis Y


2


of longitudinal extension of the half-package S


5


.




Description of a Preferred Embodiment of the Method




With reference to

FIGS. 1 and 1A

, the half-packages, in the configuration with the flaps open, see the half-package S


5


, are translated in individual succession, from upstream in the downstream direction, along the line of translation-closure Y


1


, oriented such to have a front end side facing downstream and a rear end side facing upstream, i.e. with the axis of longitudinal extension Y


2


of the said half-packages aligned relative to the said line of translation-closure Y


1


.




During this translation in succession, for each half-package which is being translated, see the half-package S


4


, glue is applied to the outer surface of the second front flap


7


, which is disposed in the open configuration, by applying two longitudinal beads of glue,


21




a


and


21




b,


which are spaced transversely, in order to configure between them a longitudinal strip


22


which is free from glue, as well as by applying glue on the outer surface of the fourth front flap


11


, disposed in the open configuration, by applying two longitudinal beads of glue


23




a


and


23




b,


which are spaced transversely, in order to configure between them a longitudinal strip


24


which is free from glue.




Then, with the half-packages still advancing in a downstream direction, see the half-package S


3


, the third front flap


7


is folded towards the interior, and the fourth front flap


11


is folded towards the interior, and glue is applied to the outer surface of the second rear flap


8


, disposed in the open configuration, by applying two longitudinal beads of glue


25




a


and


25




b,


which are spaced transversely, in order to configure between them a longitudinal strip


26


which is free from glue, as well as by applying glue on the outer surface of the fourth rear flap


12


, disposed in the open configuration, by applying two longitudinal beads of glue


27




a


and


27




b,


spaced transversely, in order to configure between them a longitudinal strip


28


which is free from glue.




When the half-packages are advanced further in the downstream direction, see the half-package S


2


, the first front flap


5


I-


5


II is folded towards the interior, and the third front flap


9


I-


9


II is folded towards the interior, until they are closed onto the second front flap


7


and the fourth front flap


11


, see also

FIG. 1B

, in order to obtain mutual adhesion, obtained by means of the glue


21




a


-


21




b


and


23




a


-


23




b,


wherein, in this particular embodiment, only the end front half flaps


5


II and


9


II meet respectively the beads of glue


21




b


-


23




b


and


21




a


-


23




a


of the flaps


7


and


11


. In the rear area of the package, again see the half-package S


2


, the second rear flap


8


is folded towards the interior, and the fourth rear flap


12


is folded towards the interior.




Finally, when the half-packages are advanced further in the downstream direction, see the half-package S


1


, the first rear flap


6


I-II is folded towards the interior, and the third rear flap


10


II—


10


II is folded towards the interior, until they are closed onto the second rear flap


8


and the fourth rear flap


12


, again see

FIG. 1B

, in order to obtain mutual adhesion, by means of the glue


25




a


-


25




b


and


27




a


-


27




b,


wherein, in this particular embodiment, only the end rear half flaps


6


II and


10


II meet respectively the beads of glue


25




b


-


27




b


and


25




a


-


27




a


of the flaps


8


and


12


, thus obtaining the package S


1


, with all the flaps of the end sides closed.




Structural Description of the Embodiment of the System




With reference to

FIGS. 2A

,


3


A-


3


B and


4


A-


4


B, the system which is the subject of the present invention comprises a translation-closure line, which extends longitudinally and straight, from upstream in the downstream direction, along which the half-packages S are translated in individual succession from upstream in the downstream direction with reference to the arrow F


1


.




The said translation-closure line, from upstream in the downstream direction, comprises two longitudinal support rails


30




a


and


30




b,


a lower thrust conveyor


40


and an upper thrust conveyor


50


, lower gluing means


120




a


-


120




b


and upper gluing means


100




a


-


100




b,


downstream from which there are disposed a lower thrust-folder conveyor


60


and an upper thrust-folder conveyor


70


, which are disposed specularly relative to one another, and two lateral thrust-folder conveyors


100




a


and


100




b,


which are disposed respectively along a first left side and along a second right side of the support rails


30




a


-


30




b


of the translation-closure line.




In the case illustrated, the arrangement of the said last four thrust-folder conveyors


60


,


70


,


100




a


and


100




b,


configure a cross “+” which extends longitudinally, in the centre of which there is disposed the translation-closure line, as will be better understood hereinafter.




The guide supports


30




a


and


30




b


are transversely spaced, in order to configure between one another a longitudinal slot


31


, for the reasons which will become more apparent hereinafter. In addition, in the vicinity of their upstream portion, the said two support rails


30




a


and


30




b


also have two lateral guides


32




a


and


32




b,


which are designed to channel the half-packages in the correct orientation, see S


10


, during the translation in the downstream direction.




The lower thrust conveyor


40


has a chain


41


, which is wound in a closed path around a wheel upstream, not illustrated, and around a wheel downstream


43


, wherein the said chain


41


has a plurality of thrust posts


44


, in the shape of a “U”, with tines


44




a


and


44




b,


which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the fourth front flaps


11


and rear flaps


12


, which in this case can be defined as the upper branch, wherein the said thrust posts


44


move along the longitudinal slot


31


defined by the said support rails


30




a


and


30




b.






The upper thrust conveyor


50


has a chain


51


, which is wound in a closed path around a wheel upstream, not illustrated, and around a wheel downstream


53


, wherein the said chain


51


has a plurality of thrust posts


54


, in the shape of a “U”, with tines


54




a


and


54




b,


which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the second front flaps


7


and rear flaps


8


, which in this case can be defined as the lower branch.




The lower thrust-folder conveyor


60


has a chain


61


, which is wound in a closed path around a wheel upstream


62


and around a chain guide


63


downstream, illustrated schematically, wherein the said chain


61


has a plurality of thrust-folder posts


61


I


64


II, and, more particularly, front thrust-folder posts


64


I and rear posts


64


II, which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the fourth front flaps


11


and rear flaps


12


, which in this case can be defined as the upper branch, wherein the said thrust-folder posts


64


I and


64


II move along the longitudinal slot


31


defined between the said support rails


30




a


and


30




b.






The upper conveyor


70


has a chain


71


, which is wound in a closed path around a wheel upstream


72


and around a chain guide


73


downstream, illustrated schematically, wherein the said chain


71


has a plurality of thrust-folder posts


74


I


74


II, and, more particularly, front thrust-folder posts


74


I and rear posts


74


II, which are moved in an orbit which lies on a vertical-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the second front flaps


7


and rear flaps


8


, which in this case can be defined as the lower branch.




On the left hand side of the said machine, at a level contained between the upper branch of the lower conveyor


60


and the lower branch of the upper conveyor


70


, there is disposed the conveyor


100




a,


which has its upstream portion designed to operate within the operative context of the said lower


60


and upper


70


conveyors.




In this particular embodiment, the left-hand conveyor


100




a


comprises two conveyors, an upper conveyor


80




a


and a lower conveyor


90




a,


but it can comprises a single chain-conveyor. The upper conveyor


80




a


comprises an upper chain


81




a,


which is wound in a closed path around an upper upstream wheel


82




a,


and around an upper downstream wheel


83




a,


wherein the said chain


81




a


has a plurality of respective upper thrust-folder posts


84




a,


which are moved in an orbit which lies on a horizontal-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the said area of translation of the third front flaps


9


I-


9


II and rear flaps


10


I-


10


II, wherein, more particularly, but not necessarily, see also

FIG. 11

, the said upper posts


84




a


have an operative surface with a shaped profile comprising an inclined segment


84




a




1


and a transverse segment


84




a




2


. The lower conveyor


90




a


comprises a lower chain


91




a,


which is wound in a closed path around a lower upstream wheel


92




a


and around a lower downstream wheel


93




a,


wherein the said chain


91




a


has a plurality of respective lower thrust-folder posts


94




a,


which are moved in an orbit which lies on a horizontal-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the third front flaps


9


I-


9


II and rear flaps


10


I-


10


II, wherein, more particularly, but not necessarily, see also

FIG. 11

, the said lower posts


94




a


have an operative surface with a shaped profile comprising an inclined segment


94




a




1


and a transverse segment


94




a




2


.




In this particular embodiment, the left-hand conveyor


100




a


comprises two conveyors, an upper conveyor


80




a


and a lower conveyor


90




a,


The upper conveyor


80




a


comprises an upper chain


81




a,


which is wound in a closed path.




In this particular embodiment, the right-hand thrust-folder conveyor


100




b


comprises two conveyors, an upper conveyor


80




b


and a lower conveyor


90




b,


but it can comprises a single chain-conveyor. The upper conveyor


80




b


comprises an upper chain


81




b,


which is wound in a closed path around an upper upstream wheel


82




b,


and around an upper downstream wheel


83




b,


wherein the said chain


81




b


has a plurality of respective upper thrust-folder posts


84




b,


which are moved in an orbit which lies on a horizontal-longitudinal plane, where in the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the first front flaps


5


I-


5


II and rear flaps


6


I-


6


II, wherein, more particularly, but not necessarily, see also

FIG. 11

, the said upper posts


84




b


have an operative surface with a shaped profile comprising an inclined segment


84




b




1


and a transverse segment


84




b




2


. The lower conveyor


90




b


comprises a lower chain


91




b,


which is wound in a closed path around a lower upstream wheel


92




b


and around a lower downstream wheel


93




b,


wherein the said chain


91




b


has a plurality of respective lower thrust-folder posts


94




b,


which are moved in an orbit which lies on a horizontal-longitudinal plane, wherein the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the third front flaps


5


I-


5


II and rear flaps


6


I-


6


II, wherein, more particularly, but not necessarily, see also

FIG. 11

, the said lower posts


94




b


have an operative surface with a shaped profile comprising an inclined segment


94




b




1


and a transverse segment


94




b




2


.




In addition, the two upper gluing devices


110




a


and


100




b


are disposed upstream from the upper conveyor


70


, and the two lower gluing devices


120




a


and


120




b


are disposed upstream from the lower conveyor


60


.




The system is also provided with mechanical and/or electrical and/or electronic and/or computerised devices to synchronise the various operative elements with one another.




Functional Description of the Embodiment of the System




With particular reference to

FIGS. 1

,


2


and


3


A-


3


B, the half-packages, see the half-package S


10


in FIGS.


2


and


3


A-


4


A, with the flaps of the end sides open, are thrust in the downstream direction by means of the lower thrust posts


44


, and more particularly


44




a


-


44




b,


of the lower thrust conveyor


40


, and by means of the thrust posts


54


, and more particularly


54




a


-


54




b,


of the upper conveyor


50


, which, respectively, press on the rear edges of the fourth rear flap


12


and of the second rear flap


8


.




With the half-packages advancing in the downstream direction, see also

FIGS. 5-5



a,


the upper gluing devices


110




a


-


110




b,


which are actuated in phase ratio, apply to the outer surface of the second front flap


7


two longitudinal beads of glue


21




a


and


21




b,


between which there is disposed a longitudinal strip


22


without glue, and, similarly, by means of the lower gluing devices


120




a


-


120




b,


which are also actuated in phase ratio, see also the half-package S


4


in

FIG. 1

, apply to the outer surface of the fourth front flap


11


two longitudinal beads of glue


23




a


and


23




b,


between which there is disposed a longitudinal strip


24


without glue, thus producing the half-package S


4


illustrated in FIG.


1


.




When the half-packages are advanced further downstream, see

FIGS. 6

,


6


A and


6


C, at the top, a thrust-folder post


74


I, which is actuated in phase ratio, and moves from the top downwards, meets the second front flap


7


, in the vicinity of its median transverse point, in which the longitudinal strip


22


without glue is disposed, see in particular

FIG. 6C

, and the said second front flap


7


is then folded towards the interior, without touching the two beads of glue


21




a


and


21




b.


Similarly, at the base, a first thrust-folder post


64


I, which is actuated in phase ratio, and moves from the base upwards, meets the fourth front flap


11


, in the vicinity of its median transverse point, in which the longitudinal strip


24


without glue is disposed, again see in particular

FIG. 6C

, and then folds the said fourth front flap


11


towards the interior, without touching the two beads of glue


23




a


and


23




b.






Immediately afterwards, again see

FIGS. 6 and 6A

, a front folder post


84




a


of the conveyor


80




a,


which is driven in phase ratio, begins to fold towards the interior the third front flap


9


I-


9


II, and, on the other side, a front upper thrust-folder post


84




b


of the conveyor


80




b,


which is driven in phase ratio, begins to fold the first front flap


5


I-


5


II towards the interior.




As the half-packages are advanced further in the downstream direction, when the front flaps


9


I-


9


II and


5


I-


5


II are partially closed, in order to prevent re-opening of the front flaps


7


and


11


, the upper thrust-folder post


74


I is deflected upwards, by being moved along the chain guide


73


, and the lower trust-folder post


74


I is deflected downwards, by being moved along the chain guide


83


, and, thus, see also FIGS.


7


and


7


A, the thrust-folder post


84




a


of the conveyor


80




a


and the thrust-folder post


84




b


of the conveyor


80




b,


fold definitively towards the interior the third front flap


9


I-


9


II and the first front flap


5


I-


5


II.




Subsequently, during execution of the said operations, the upper gluing devices


100




a


-


100




b,


which are actuated in phase ratio, have applied to the outer surface of the second rear flap


8


two longitudinal beads of glue


25




a


and


25




b,


between which there is disposed a longitudinal strip


26


without glue, and, similarly, the lower gluing devices


120




a


-


120




b,


which are also actuated in phase ratio, see also the half-package S


3


in

FIG. 1

, have applied to the outer surface of the fourth rear flap


12


two longitudinal beads of glue


27




a


and


27




b,


between which there is disposed a longitudinal strip


29


without glue.




The half-package thus obtained, with the front end side closed, see

FIGS. 8 and 8



a,


is advanced further in the downstream direction, again thrust by the upper thrust posts


54




a


-


54




b


and lower posts


44




a


-


44




b


(see also the package S


20


in FIG.


2


), and, when the rear portion of the said half-package reaches the vicinity of the conveyors


70


and


60


, the second thrust-folder posts


74


II, which move from the top downwards, and pass through the tines


54




a


-


54




b,


meet the second rear flap


8


, in the vicinity of its median transverse point, in which the longitudinal strip


26


without glue is disposed, and then, see FIGS.


9


-


9


A-


9


C, fold the said second rear flap


8


towards the interior, without touching the two beads of glue


25




a


and


25




b,


and, similarly, at the base, the second thrust-folder posts


64


II, which are actuated in phase ratio, move from the base upwards, meet the fourth rear flap


12


, in the vicinity of its median transverse point, in which the longitudinal strip


28


without glue is disposed, and then fold the said fourth rear flap


12


towards the interior, without touching the two beads of glue


27




a


and


27




b.






Immediately afterwards, again see

FIGS. 9

,


9


A and


9


C, the rear folder posts


94




a


of the conveyor


90




a


begin to fold the third rear flap


10


I-


10


II towards the interior, and, on the other side, the rear thrust-folder posts


94




b


of the conveyor


90




b


begin to fold the first rear flap


6


I-


6


II towards the interior.




As the half-packages are advanced further in the downstream direction, see

FIGS. 10 and 10



a,


when the rear flaps


10


I-


10


II and


6


I-


6


II are partially closed, in order to prevent re-opening of the rear flaps


8


and


12


, the upper trust-folder post


74


II is deflected upwards, by being moved along the guide chain


73


, and the lower trust-folder post


64


II is deflected downwards, by being moved along the guide chain


63


, and, thus, the thrust-folder post


94




a


of the conveyor


90




a


and the thrust-folder post


94




b


of the conveyor


90




b


fold definitively towards the interior the third rear flap


10


I-


10


II and the first rear flap


6


I-


6


II, thus obtaining the half-package S


1


illustrated in

FIG. 1

, corresponding to the package S


30


illustrated in FIG.


2


.




With reference to

FIG. 11

, the particular profiles,


84




a




1


-


84




a




2


and


84




b




1


-


84




b




2


of the front posts


84




a


and


84




b,


which are designed to close the flaps of the front end side of the half-package, are shaped in relation to the dimensioning of the sub-flaps


9


I,


9


II and


5


I,


5


II, such as to fold the respective intermediate sub-flaps


9


I and


5


I in a bevelled manner, with the required angle, and to fold the end flaps


9


II and


5


II with the required angle against the flaps


7


and


11


, thus obtaining mutual adhesion between the said four latter, owing to the glue which has previously been applied to the said flaps


7


and


11


, and then maintain the said folding also during the subsequent advance, in order to allow the glue to adhere fully.




Similarly, again with reference to

FIG. 11

, the particular profiles


94




a




1


-


94




a




2


and


94




b




1


-


94




b




2


of the rear posts


94




a


and


94




b,


which are designed to close the rear end side of the half-package, are shaped in relation to the dimensioning of the sub-flaps


10


I,


10


II and


6


I,


6


II, such as to fold the respective intermediate sub-flaps


10


I and


6


I, in a bevelled manner, with the required angle, and to fold the end flaps


10


II and


6


II with the required angle, against the flaps


8


and


12


, thus obtaining mutual adhesion between the said four latter, owing to the glue which has previously been applied to the said flaps


8


and


12


, and then to maintain the said folding during subsequent advance, in order to allow the glue to adhere fully.




The description of the above-described method and packaging machine are provided purely by way of non-limiting example, and thus, all modifications and variations suggested by practice and use, and within the context of the scope of the following claims, can be made to the said method and the said machine.



Claims
  • 1. A method for closure in succession of closure flaps of two ends of a half-package in the form of a rectangular sleeve, wherein said half-package comprises:a front end having a first front flap attached at a first front edge to said sleeve, a second front flap attached at a second front edge perpendicular to said first front edge of said sleeve, a third front flap attached at a third front edge parallel to said first front edge of said sleeve and a fourth front flap attached at a fourth front edge parallel to said second front edge of said sleeve, and a rear end side having a first rear flap attached at a first rear edge of said sleeve and parallel to said first front edge, a second rear flap attached at a second rear edge perpendicular to said first rear edge of said sleeve, a third rear flap attached at a third rear edge of said sleeve parallel to said first rear edge and a fourth rear flap attached at a fourth rear edge of said sleeve parallel to said second rear edge, said method comprising the steps of: (a) displacing a succession of said half-packages in succession linearly along a closure path with respective front end side facing downstream and respective rear end side facing upstream; (b) applying two transversely spaced longitudinal beads of glue defining between the strips a first front longitudinal strip without glue onto an outer surface of the second front flap in an open position thereof, and applying two transversely spaced longitudinal beads of glue defining between one another a second front longitudinal strip without glue onto an outer surface of the fourth front flap in an open position thereof; (c) folding inwardly at the front end the second and fourth front flaps by engagement with the first and second longitudinal strips without glue; (d) thereafter folding inwardly the first and third front flaps to engage them with respective beads of glue on the second and fourth front flaps; (e) applying two transversely spaced longitudinal beads of glue defining between one another a first rear longitudinal strip without glue onto an outer surface of the second rear flap in an open position thereof, and applying two transversely spaced longitudinal beads of glue defining between one another a second rear longitudinal strip without glue onto an outer surface of the fourth front flap in an open position thereof; (f) folding inwardly at the rear end the second and fourth rear flaps by engaging the respective rear longitudinal strips without glue; and (g) folding inwardly at the rear end the third and fourth rear flaps to engage them with respective beads glue on of the second and fourth rear flaps.
  • 2. The method defined in claim 1 wherein the first front flap comprises a first intermediate front sub-flap and a first end front sub-flap, the third front flap comprises a third intermediate front sub-flap and a third end front sub-flap, step (d) comprising folding the first and third front flaps to bring the third end front sub-flap and the first end front sub-flap against the second front flap and against the fourth front flap.
  • 3. The method defined in claim 2 wherein the end front sub-flap of the first front flap meets two of said beads of glue disposed near said first front flap and wherein the end front sub-flap of the third front flap meets two of said beads of glue disposed near the said third front flap.
  • 4. The method defined in claim 3 wherein the first rear flap comprises a first intermediate rear sub-flap and a first end rear sub-flap, the third rear flap comprises a third intermediate rear sub-flap and a third end rear sub-flap, step (d) comprising folding the first and third rear flaps to bring the third end rear sub-flap and the first end rear sub-flap against the second rear flap and against the fourth rear flap.
  • 5. The method defined in claim 4 wherein the end rear sub-flap of the first rear flap meets two of said beads of glue disposed near said first rear flap and wherein the end rear sub-flap of the third rear flap meets two of said beads of glue disposed near the said third rear flap.
  • 6. An apparatus for closure in succession of the closure flaps of the two ends of half-packages (S) in the form of a sleeve, wherein each half-package comprises a first front flap (5I-5II), a first rear flap (6I-6II), a second front flap (7I), a second rear flap (8), a third front flap (9I-9II), a third rear flap (10I-10II), a fourth front flap (11) and a fourth rear flap (12), said apparatus comprising:first thrust means (50-54a-54b; 40-44a-44b; 30a-30b; 32a-32b) for supplying a sequence of said half-packages (S) in succession along a transport path along a translation-closure line (Y1); first gluing means (110a-110b) along said transport path and in the vicinity of the second front flaps (7) and of the second rear flaps (8) for applying glue on outer surfaces of the second front flaps (7) and on outer surfaces of the second rear flaps (8) while the half-packages (S) are moved in a downstream direction in succession; second gluing means (120a-120b) disposed along said path and in the vicinity of the fourth front flaps (11) and of the fourth rear flaps (12) for applying glue on outer surfaces of the fourth front flaps (11) and on outer surfaces of the fourth rear flaps (12), whilst the half-packages (S) are moved in said direction in succession; first thrust-folder means (70, 71, 74I-74II), comprising first thrust-folder posts (74I-74II), which move longitudinally in the vicinity of the area said second front flaps (7) and of the second rear flaps (8) along said path for folding inwardly the second front flaps (7) and the second rear flaps (8), during movement of the half-packages (S) in said direction; second thrust-folder means (60, 61, 64I-64II) along said path comprising second thrust-folder posts (64I-64II), which move longitudinally in the vicinity of the fourth front flaps (11) and of the fourth rear flaps (12) for folding inwardly the fourth front flaps (11) and the fourth rear flaps (12) during movement of the half-packages (S) in the downstream direction; third thrust-folder means (100a, 80a, 90a, 84a, 94a) along said path comprising third thrust-folder posts (84a, 94a), which move longitudinally in the vicinity of the third front flaps (9I-9II) and of the third rear flaps (10I-10II) for folding inwardly the third front flaps (9I-9II) and the third rear flaps (10I-10II), during movement of the half-packages (S) in the downstream direction; fourth thrust-folder means (100b, 80b, 90b, 84b, 94b) along said path comprising fourth thrust-folder posts (84b, 94b), which move longitudinally in the vicinity of the first front flaps (5I-5II) and of the first rear flaps (6I-6II) for folding inwardly the first front flaps (5I-5II) and the first rear flaps (6I-6II), during movement of the half-packages (S) in the downstream direction; and support means (30a, 30b) along said path, which extend longitudinally, in order to support the half-packages (S) during movement thereof in the downstream direction.
  • 7. The apparatus defined in claim 6 wherein, in order to supply the half-packages (S1, S2, etc.) in individual succession along said translation-closure line (Y1), said first thrust means (54; 44; 30a-30b; 32a-32b) comprises:two longitudinal track supports (30a, 30b), which extend longitudinally, in order to support the half-packages (S) during their translation in the downstream direction; two lateral guides (32a and 32b), which extend longitudinally, in order to channel the half-packages (S) during their translation in the downstream direction; a first upper conveyor (50) with a chain (51), which is wound in a closed path, in order to make the thrust posts (54) move in an orbit which is disposed on a vertical-longitudinal plane, wherein, along the lower branch of the said path, the longitudinal posts (54) thrust on the rear flap of the second rear flaps (8); and a first lower conveyor (40) with a chain (41), which is wound in a closed path in order to make the thrust posts (44) move in an orbit which is disposed on a vertical-longitudinal plane, wherein, along the upper branch of the said path, the thrust posts (44) thrust on the rear flap of the fourth rear flaps (12).
  • 8. The apparatus defined in claim 6 wherein said first gluing means (110a, 110b) provide two longitudinal beads of glue (21a, 21b), which are spaced transversely on the second front flaps (7), defining between one another a front longitudinal strip (22) without glue, and two longitudinal beads of glue (25a, 25b) which are spaced transversely on the second rear flaps (8), defining between one another a rear longitudinal strip (26) without glue, said first thrust-folder posts (74I, 74II) act upon said second front flaps (7) at said front longitudinal strip (22) without glue, and fold the said second rear flaps (8), acting on said rear longitudinal strip (26) without glue.
  • 9. The apparatus defined in claim 6 the said second gluing means (120a, 120b) provide two longitudinal beads of glue (23a, 23b), which are spaced transversely on the fourth front flaps (11), defining between one another a front longitudinal strip (24) without glue, and two longitudinal beads of glue (27a, 27b), which are spaced transversely on the fourth rear flaps (12), defining between one another a rear longitudinal strip (28) without glue, and said second thrust-folder posts (64I, 64II) fold the said second front flaps (11), acting in the vicinity of the said front longitudinal strip (24) without glue, and fold the said second rear flaps (12), acting in the vicinity of the said rear longitudinal strip (28) without glue.
  • 10. The apparatus defined in claim 6 wherein the said first thrust-folder means (74I-74II) comprise a conveyor (70) with a chain (71), which is wound in a closed path, said chain (71) makes a plurality of thrust-folder posts (74I, 74II) move in an orbit with a closed path, and said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the second front flaps (7) and of the second rear flaps (8).
  • 11. The apparatus defined in claim 6 wherein the said second trust-folder means (64I-64II) comprise a conveyor (60) with a chain (61), which is wound in a closed path, the said chain (61) makes a plurality of thrust-folder posts (64I, 64II) move in an orbit with a closed path, and the said orbit has an operative branch which extends longitudinally in the vicinity of the area of translation of the fourth front flaps (11) and of the fourth rear flaps (12).
  • 12. The apparatus defined in claim 6 wherein the said third trust-folder posts (84a; 94a) have an operative abutting surface, which is provided with a shaped profile (84a1-84a2; 94a1-94a2).
  • 13. The apparatus defined in claim 6 wherein each half-package (S) has a third front flap (9I-9II), comprising an intermediate sub-flap (9I), and an end sub-flap (9II), the said third trust-folder posts (84a, 94a) have front thrust-folder posts (84a) with an operative surface having a shaped profile comprising an inclined segment (84a1)for folding the intermediate sub-flap (9I), and a transverse segment (84a2) for folding the end sub-flap (9II).
  • 14. The apparatus defined in claim 6 wherein each half-package (S) has a third rear flap (10I-10II) comprising an intermediate sub-flap (10I), and an end sub-flap (10II), and the said third thrust-folder posts (84a, 94a) have rear thrust-folder posts (94a) with an operative surface having a shaped profile comprising an inclined segment (94a1) for folding the intermediate sub-flap (10I), and a transverse segment (94a2) for folding the end sub-flap (10II).
  • 15. The apparatus defined in claim 6 wherein said third thrust-folder means (100a, 80a, 90a, 84a, 94a) comprises a conveyor (100a) with a chain (81a, 91a), which is wound in a closed path, chains (81a, 91a) make a plurality of thrust-folder posts (84a, 94a) move in orbits with a closed path, and said orbits have operative branches which extend longitudinally in the vicinity of the third front flaps (9I, 9II) and the third rear flaps (10I, 10II).
  • 16. The apparatus defined in claim 15 wherein said conveyor (100a) comprises a first chain (81a), which is wound in a closed path, in order to support front thrust-folder posts (84a), and a second chain (91a), which is wound in a closed path, in order to support rear thrust-folder posts (94a), said front thrust-folder posts (84a) fold the third front flaps (9I-9II), and said rear thrust-folder posts (94a) fold the third rear flaps (10I-10II).
  • 17. The apparatus defined in claim 6 wherein said fourth thrust-folder posts (84b, 94b) have operative abutting surfaces provided with a shaped profile (84b1-84b2, 94b1-94b2).
  • 18. The apparatus defined in claim 6 wherein each half-package (S) has a first front flap (5I-5II), comprising an intermediate sub-flap (5I), and an end sub-flap (5II), said fourth thrust-folder posts (84b, 94b) have front thrust-folder posts (84b) with operative surfaces having a shaped profile comprising an inclined segment (84b1) for folding the intermediate sub-flap (5I), and a transverse segment (84b2) for folding the end sub-flap (5II).
  • 19. The apparatus defined in claim 6 wherein each half-package (S) has a third rear flap (6I-6II) comprising an intermediate sub-flap (6I), and an end sub-flap (6II), said fourth trust-folder posts (84b, 94b) have rear thrust-folder posts (94b) with operative surfaces having a shaped profile comprising an inclined segment (94b1) for folding the intermediate sub-flap (6I), and a transverse segment (94b2) for folding the end sub-flap (6II).
  • 20. The apparatus defined in claim 19 wherein the said fourth thrust-folder means (100b, 80b, 90b, 84b, 94b) comprises a conveyor (100b) with a chain (81b, 91b) which is wound in a closed path, the said chains (81b, 91b) make a plurality of thrust-folder posts (84b, 94b) move in orbits with a closed path, and the said orbits have operative branches which extend longitudinally in the vicinity of the first front flaps (5I, 5II), and of the first rear flaps (6I, 6II).
  • 21. The apparatus defined in claim 20 wherein said conveyor (100b) comprises a first chain (81b) which is wound in a closed path, in order to move front thrust-folder posts (84b), and a second chain (91b), which is wound in a closed path, in order to support rear thrust-folder posts (94b), the said front thrust-folder posts (84b) fold the first front flaps (5I-5II), and said rear thrust-folder posts (94b) fold the first rear flaps (6I-6II).
  • 22. The apparatus defined in claim 6 wherein said first thrust-folder means (74I-74II) are supported by means of a first thrust-folder conveyor (70),said second thrust-folder means (64I-64II) are supported by means of a second thrust-folder conveyor (70), the said third thrust-folder means (84a, 94a) are supported by means of a third thrust-folder conveyor (100a), the fourth thrust-folder means (84b, 94b) are supported by means of a fourth thrust-folder conveyor (100b), and said thrust-folder conveyors (60, 70, 100a, 100b) together are in the configuration of a cross which extends longitudinally, in the center of which the translation-closure line is disposed.
  • 23. The apparatus defined in claim 6 wherein said support means (30a, 30b) comprise two longitudinal track supports (30a, 30b), which extend longitudinally, in order to support the half-packages (S) during movement in the downstream direction along the translation-closure line (Y1).
Priority Claims (1)
Number Date Country Kind
BO2001A0057 Feb 2001 IT
US Referenced Citations (14)
Number Name Date Kind
2318208 First et al. May 1943 A
3298287 Peterson et al. Jan 1967 A
3482489 Neal et al. Dec 1969 A
3533217 Barnes Oct 1970 A
3543469 Ullman Dec 1970 A
4215525 Nigrelli Aug 1980 A
4300679 Benzschawel et al. Nov 1981 A
RE30921 McDowell May 1982 E
4460421 Booth et al. Jul 1984 A
4673381 Yamamoto et al. Jun 1987 A
4932930 Coalier et al. Jun 1990 A
5106359 Lott Apr 1992 A
5148654 Kisters Sep 1992 A
5188695 Colton Feb 1993 A