The present embodiments relate to multidisciplinary engineering systems. A multidisciplinary engineering system is a system that integrates multiple engineering disciplines, such as design engineering, electrical engineering, mechanical engineering, automation engineering, project management and the like, and allows engineers, technicians and managers from various disciplines to work on common or connected data. For example, factory designers work together with mechanical engineers, electrical engineers, automation engineers and managers to plan a new production line for a car door assembly. In a multidisciplinary engineering system, each discipline has its own representation of data. For example, the same device will be represented differently in each discipline, and different data regarding the device is stored depending on the discipline.
Each engineering discipline works separately from a data point of view. Therefore, manual synchronization of the discipline specific data is required, which is very time consuming and error prone. For example, when an automation engineer introduces a new programmable logic controller (PLC) to automate a production line, information about the PLC is manually transported to an electrical engineering application in order for an electrical engineer to specify an appropriate electrical cabinet to house the PLC and to plan wiring to the PLC. If the PLC information is not transported, or the PLC information is distorted during transport, the missing or incorrect information may impact the quality of the work of both the automation and electrical engineers.
By way of introduction, the preferred embodiments described below include methods, systems and computer readable media for clustering engineering data in a multidisciplinary engineering system. Engineering data in a multidisciplinary engineering system is grouped into clusters of data that can be used to represent an engineering purpose in the multidisciplinary engineering system. The engineering data can be grouped for any engineering purpose, such as a data for group of devices included in a safety area of an automated facility, data for a group of devices included in an automation system, or data for a group of devices that are assigned to a specific bus controller. Workstations can access, view and modify the clusters of engineering data from engineering discipline specific engineering applications.
In a first aspect, a method is provided for clustering engineering data in a multidisciplinary engineering system. A server stores a cluster of multidisciplinary engineering data representing an engineering context. The cluster includes a unique identifier associated with the cluster and engineering application objects associated with the cluster. Different ones of the engineering objects are represented in different engineering applications for different engineering disciplines with different roles in the multidisciplinary engineering system. A computer accesses the cluster in one of the different engineering applications and modifies one of the plurality of engineering application objects associated with the accessed cluster.
In a second aspect, a multidisciplinary engineering system is provided for clustering engineering data. A server is configured to store a cluster of multidisciplinary engineering data representing a portion of an engineering model in the multidisciplinary engineering system. The cluster includes engineering application data associated with the cluster, the engineering data represented in different engineering applications for different engineering disciplines with different roles in the multidisciplinary engineering system. Workstations in communication with the server over a network are configured to execute one of the different engineering applications to access the cluster and to modify the engineering application data associated with the accessed cluster.
In a third aspect, a method is provided for clustering engineering data in a multidisciplinary engineering system. A server stores clusters of clusters of multidisciplinary engineering data representing different engineering scopes. The clusters include a unique identifiers and engineering application data associated with each of the clusters. The engineering data represents an engineering model across different engineering applications for different engineering disciplines with different roles in the multidisciplinary engineering system. A computer accesses one of the clusters stored on the server in the different engineering applications and modifies engineering data associated with the accessed cluster in the engineering application.
The present invention is defined by the following claims, and nothing in this section should be taken as a limitation on those claims. Further aspects and advantages of the invention are discussed below in conjunction with the preferred embodiments and may be later claimed independently or in combination.
The components and the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
The following embodiments describe a solution for grouping or congregating engineering data from multiple engineering dimensions to utilize the clustered data in domain specific engineering tasks. The clusters are organized in a structured form and accessible for reuse in the domain specific engineering systems of the multidimensional engineering system. The clusters allow for concurrent usage of the engineering data by a multitude of engineers by facilitating an engineer acquiring temporary ownership over a cluster while the engineer modifies the engineering data of the cluster and requiring that modifications to the engineering data follow the rules of the domain specific engineering application for engineering data.
Clustering engineering data supports a broad range of engineering tasks or responsibilities. Engineering data is structured in different views according to the needs of each of the engineering disciplines. An example of an engineering data structure in a multidisciplinary engineering system is an IEC 81346 compliant multidisciplinary engineering system. Engineering data clusters provide a way of grouping and structuring engineering data for specific engineering tasks. The creation of a data cluster is initiated by an engineer, who has an engineering task, problem or goal that can span multiple engineering disciplines. The engineering task may also be focused in a single engineering discipline.
In an implementation, a safety area is provided in a dedicated space of a plant production line. The safety area contains certain equipment that is deemed a hazard to humans during operation. For example, the equipment for the safety area includes a welding robot, a fixture for part fixation, in feed conveyor and a fence with a gate. The welding robot, when in action, can potentially harm the workers operating the production line. To prevent injuries, the equipment in the safety area (i.e., the welding robot, the fixture and the feed conveyor) should only be operated when the gate of the fence is closed and a panel button outside the fence is depressed. This configuration is designed to ensure the workers are outside of the fence and away from danger (i.e., the worker can only depress the button from outside the fence). A data cluster for the safety area is created containing the mechanical data for the equipment, the automation data for the equipment (i.e., PLC hardware and software) and the electrical data for the equipment (i.e., wiring, power supply, etc.). Engineering data for other engineering disciplines may also be included in the cluster. Clustering the engineering data for the safety area across engineering disciplines allows engineers to create cross-discipline workflows and model the safety area in the multidisciplinary engineering system.
In another implementation, PLC control systems are engineered based on a mechanically oriented functional breakdowns of the production line. For example, a data cluster is configured grouping engineering data for a specific PLC, such as the mechanical data for the conveyor(s) controlled by the PLC, the automation engineering data for the PLC, such as PLC software elements, and other engineering data for equipment specific to the PLC, such as light barrier sensors, drives and other equipment. The cluster is assigned to a specific PLC control system in the multidisciplinary engineering system, and the multidisciplinary engineering system can assign the sensors and other equipment input/output channels for the PLC in a bulk operation. Further, the software elements associated to the equipment can also be assigned to the controlling PLC with this operation.
Automation equipment from different engineered tasks often overlap, for example, when material is transferred from one conveyor to another to facilitate further processing. In this instance, equipment is controlled by various PLCs, with each PLC controlling one or more conveyors and other equipment. Engineering data for the various PLCs, conveyors and other equipment is reused by creating a data cluster for a PLC control system including the various PLCs, conveyors and other equipment to facilitate bus assignment and communication between the various equipment. For example, the PLCs, conveyors and other equipment in the PLC control system is added to the cluster for assignment to various bus controllers. The cluster reuses the engineering data to configure the bus assignment, such as by calculating start addresses for the equipment associated with the cluster and the address space of remote input/output channels. For example, the number of objects in a cluster are to be assigned to a bus, and engineering data from the objects is reused. In this example, each object has a bus specific interface, which allows parameters to be configured for the object to participate in the bus. In an example, one object is a bus master and the other objects are bus slaves. An example of data and parameters that may be reused are the bus address, timing behavior or gateway information. An existing engineering cluster is used to determine the bus participants from the objects in the cluster, with the system investigating all cluster objects for an existing and suitable bus interface. Each object has an interface that may be assigned to the bus. For example, the industrial buses can use Multi-Point Interface (MPI), Process Field Bus (Profibus), Profinet or Actuator Sensor Interface (AS-I), and the type of bus dictates the type of data that is reused during bus assignment.
The multidisciplinary system 300 includes a server 301, a network 303 and workstations 305. Additional, different, or fewer components may be provided. For example, more or fewer workstations 305 are used. As another example, additional networks and/or servers are used. In yet another example, a separate database managed or accessed by the server 301 or the workstations 305 is provided. Alternatively, the server 301 and the workstations 305 are directly connected, or implemented on a single computing device. Additionally, the server 301 can be a single physical server, a system of servers, a virtual server, as used in cloud computing and virtualization scenarios, or a system of virtual servers.
The server 301 includes a Teamcenter application 309 with cluster storage and cluster associations with engineering discipline specific engineering data (collectively, 311) and databases 313. The Teamcenter application 309 allows a user to add, delete or modify clusters of engineering data stored on server 301. The Teamcenter application 309 stores clusters of engineering data in the databases 313. Additional, different, or fewer components may be provided. For example, the Teamcenter application 309 may be uploaded to, and executed by, a processor in server 301. Likewise, processing strategies may include multiprocessing, multitasking, parallel processing and the like. The server 301 is implemented on a computer platform having hardware such as one or more central processing units (CPU), a random access memory (RAM), and input/output (I/O) interface(s). The computer platform also includes an operating system and microinstruction code. The various processes and functions described herein may be either part of the microinstruction code or part of the program (or combination thereof) which is executed via the operating system. Alternatively, the server 301 includes one or more processors in a network.
The Teamcenter application 309 also serves as a meta-model based repository system and data platform for the engineering applications 307 by storing data received from the engineering applications 307 in the databases 313. The data received from the engineering applications 307 includes project specific data, such as object and parameter names, parameter values, device specifications, and/or other information. The Teamcenter application 309 operates as a multidisciplinary system server that communicates information to/from the engineering applications 307 over the network 303. The databases 313 are referenced by the connectivity model when generating PLC code. The Teamcenter application 309 also stores a library of application objects and the links between instantiated library objects.
The multidisciplinary system 300 includes workstations 305 with engineering applications 307 corresponding to various engineering disciplines and engineering roles. For example, NX Line Designer is a layout design application, such as the line designer application 201, NX Automation Designer is an automation engineering application, such as automation designer application 203, NX MCD is a three-dimensional (3D) modeling application, such as MCD 205, and NX Electrical Designer is an electrical engineering application, such as electrical designer application 207. Different or fewer engineering applications, engineering disciplines and engineering roles may be provided. A different engineering application is referred to as Engineering Application XY, corresponding to any other engineering discipline XY. Various engineers, designers, technicians, managers and other users access the engineering applications, such as line design engineers, automation engineers, MCD engineers and XY engineers. Workstations 305 with engineering applications 307 form a multidisciplinary engineering system, such as multidisciplinary engineering system 100.
The workstations 305 include engineering applications 307. The engineering applications 307 include a clustering system that is configured to group engineering data into clusters that are stored on the server 301. Alternatively, the clustering system may be hosted on the server 301, with the server 301 is configured to group engineering data into clusters that are stored on the server 301 or on workstations 305.
The multidisciplinary system 300 includes a network 203. The network 203 is a wired or wireless network, or a combination thereof. The network 203 is configured as a local area network (LAN), wide area network (WAN), intranet, internet or other now known or later developed network configurations. Any network or combination of networks for communicating between the role-specific applications and the server for hosting the templates, data, or other information of the engineering system may be used.
The server 401 is configured to store a cluster of multidisciplinary engineering data representing a portion of an engineering model in the multidisciplinary engineering system. The workstations 405 access, display and modify the cluster of multidisciplinary engineering data. The server 401 may transmit the cluster of multidisciplinary engineering data to one or more workstations 405. Alternatively, as illustrated in
The server 401 is configured to store a cluster of multidisciplinary engineering data representing a portion of an engineering model in the multidisciplinary engineering system. The cluster for a system, sub-system, portion of a facility, an area, a device, a group of devices, or other grouping used in engineering. For example, the cluster is stored for a safety area in a dedicated space of a plant production line. The server 401 may store more than one cluster, such as multiple safety areas in different locations in the plant production line. Alternatively, a cluster of multidisciplinary engineering data may be stored for a portion of an automation system for a plant production line. The cluster represents a portion of the engineering model in the multidisciplinary engineering for the plant production line and includes engineering data for the subsystem in the engineering model.
The stored cluster of multidisciplinary engineering data has general properties, such as a name and description that identifies the cluster and describes the engineering context and purpose of the cluster. Other properties and metadata may be provided. The cluster includes engineering application data associated with the cluster. The engineering data associated with the cluster is represented in different engineering applications with different roles in the multidisciplinary engineering system. For example, referring back to
For example,
The engineering data in the clusters are grouped in a data structure. For example,
Referring again to
An engineer uses the clustered data from only one or more select disciplines in an engineering task, and can choose to access and utilize only the engineering data that affects the engineering task or a discipline specific data construct. The cluster is displayed to the user in a workstation 405, for example, according to the data structure of the cluster. For example, engineering data is displayed in a hierarchical tree structure, with a root node and one or more levels of data under the root as shown in
The workstations 405 are configured to modify the engineering application data associated with the accessed cluster. An engineering application modifies the engineering data in any manner as required to accomplish an engineering task. An engineering application acquires temporary ownership over the engineering data being modified, preventing conflicting changes from being made. For example, in a multidisciplinary engineering system, clusters are accessed in parallel by multiple engineers. Access includes information about the cluster as well as about the grouped and associated engineering data. Modifications to the engineering data follow rules of the domain specific engineering application that the data belongs to. To modify the engineering data grouped in the cluster, an engineer acquires temporary ownership over the cluster, prohibiting multiple engineers from creating conflicting modifications. Alternatively, the engineer acquires temporary ownership over the engineering data to be modified only, allowing other users to modify different engineering data in the cluster. After the modification is finished, the engineer returns the ownership of the cluster to the multidisciplinary engineering system and the modification becomes available to all engineers accessing the cluster.
At act 801, a cluster of multidisciplinary engineering data is stored on a server, workstation, computer, engineering application, or other location. More than one cluster may be stored. The cluster includes a unique identifier and engineering application data associated with the cluster. The unique identifier identifies the engineering context of the cluster. The context of the cluster identifies an engineering task or responsibility using the application objects associated with the cluster, such as a safety system or an automation system. Some of the engineering application data may be associated with more than one cluster.
At 803, the cluster of multidisciplinary engineering data is accessed in an engineering application executed by on a server, workstation, computer, engineering application, or other location. More than one cluster may be accessed. The engineering data associated with the cluster can be filtered based on the engineering discipline of the engineering data. The cluster of engineering data is displayed to a user in one or more of the engineering discipline specific applications. Alternatively, only engineering data from the cluster that is associated with the engineering application is displayed.
At act 805, the cluster of multidisciplinary engineering data is modified by the engineering application executed by on a server, workstation, computer, engineering application, or other location. In one embodiment, modifying the cluster may require acquiring temporary ownership over the cluster or the engineering data being modified.
Clustering engineering data in a multidisciplinary engineering system may result in reduced engineering efforts because clustering engineering data may make engineering discipline workflow synchronization and data organization more efficient and may reduce the overall effort for the engineers in a complex engineering project, such as planning an automotive factory. Clustering engineering data in a multidisciplinary engineering system may result in shorter time to market because clustering data across engineering disciplines may increase the efficiency of the engineering processes by allowing for bulk operations across disciplines. Clustering engineering data in a multidisciplinary engineering system may enhance the quality of the output of the overall engineering process by avoiding human introduced data synchronization errors in interdisciplinary workflows. Greater integration with existing engineering applications may be provided because it is possible to adapt this system and method to existing and future multidisciplinary engineering systems. The aforementioned advantages may result in investment savings and reduced risks, especially for large engineering companies that use set processes and standards. Some example industries that may benefit from the disclosed embodiments are automobile, logistics and machine building. However other industries may also benefit from the disclosed embodiments. For example, engineering workflows in the automation engineering discipline, among other, use clustering of engineering data in a multidisciplinary engineering system. The following examples and embodiments are exemplary of automation and mechanical disciplines, but many more example implementations can be used in all of the various engineering disciplines.
Various improvements described herein may be used together or separately. Although illustrative embodiments of the present invention have been described herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various other changes and modifications may be affected therein by one skilled in the art without departing from the scope or spirit of the invention.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2015/034127 | 6/4/2015 | WO | 00 |