Compressed gas is useful in a number of different applications. For example, compressed natural gas vehicles include a tank for storing compressed natural gas used for propulsion. The tank stores the gas at a high pressure for use by an engine of the vehicle. Currently, approaches used to compress gas from a low pressure source (e.g., a residential line) to a high pressure tank (e.g., a vehicle storage tank) include using direct mechanical compression. These direct mechanical compression approaches use a reciprocating piston movable within a cylinder to compress the gas. In use, these systems can be expensive as well as difficult to repair and/or maintain.
One aspect of concepts presented herein includes a method of compressing gas. The method includes maintaining a volume of gas at a first pressure within a first chamber. Pressurized liquid is forced into the first chamber. The pressurized liquid compresses the volume of gas to a second pressure greater than the first pressure. The liquid is separated from the gas in a second chamber while maintaining the gas at the second pressure to provide compressed, dry gas.
Another aspect includes a system for compressing gas. The system includes a liquid tank storing a liquid therein and a compression chamber fluidly coupled to the liquid tank and configured to compress a volume of gas. A separation assembly is fluidly coupled to the compression chamber and configured to separate liquid from the volume of gas. A pump assembly is fluidly coupled to the liquid tank, the compression chamber and the separation assembly. The pump assembly, during operation, is configured to provide pressurized liquid from the liquid tank to the compression chamber to compress the volume of gas from a first pressure to a second pressure. The pump assembly further transfers the volume of gas at the second pressure to the separation assembly and injects the volume of gas at the second pressure to the separation assembly to separate liquid from the volume of gas to produce compressed, dry gas.
Another example method for compressing a gas using a liquid includes maintaining a first volume of gas in a low pressure chamber and maintaining a second volume of gas in a high pressure chamber. The high pressure chamber can be fluidly connected to the low pressure chamber. Additionally, each of the low pressure and high pressure chambers can include a Coanda nozzle. The Coanda nozzles can be configured to increase entrainment of gas in liquid during compression. The method can further include providing pressurized liquid into the low pressure chamber through the Coanda nozzle, where the pressurized liquid compresses the first volume of gas to a first pressure. In addition, the method can further include providing pressurized liquid into the high pressure chamber through the Coanda nozzle, where the pressurized liquid compresses the second volume of gas to a second pressure greater than the first pressure. The pressurized liquid can be simultaneously provided to the low pressure and high pressure chambers.
Optionally, the method can further include providing a first pump configured to supply pressurized liquid to the low pressure chamber and providing a second pump configured to supply pressurized liquid to the high pressure chamber. Additionally, the first and second pumps can optionally be arranged in series. Alternatively or additionally, the method can include driving the first and second pumps with a same motor.
Alternatively or additionally, the method can optionally further include operating a control valve that is arranged between the low pressure and high pressure chambers. The control valve can be configured to control flow of at least one of pressurized liquid and gas between the low pressure and high pressure chambers. For example, the high pressure chamber can be positioned at a higher height with respect to the low pressure chamber such that the pressurized liquid flows by the force of gravity between the high pressure and low pressure chambers when the control valve is in an open position.
Optionally, the method can further include providing pressurized liquid from a liquid tank fluidly connected to the low pressure and high pressure chambers. The liquid tank can store the liquid therein.
Optionally, the method can further include separating the liquid from the gas while maintaining the gas at approximately the second pressure in a separator assembly fluidly connected to the high pressure chamber.
Optionally, the process of compressing gas in at least one of the low pressure and high pressure chambers can be approximately isothermal.
Alternatively or additionally, the pressurized liquid can be at least one of water, gasoline, diesel and a mixture of water and monoethylene glycol.
Optionally, the method can further include providing pressurized liquid to at least one of the low pressure and high pressure chambers through the Coanda nozzle by forming at least one liquid jet, receiving the liquid jet on a curved surface and guiding the liquid jet along the curved surface to create an area of low pressure and high turbulence in the liquid jet.
Another system for compressing a gas using a liquid can include a low pressure chamber configured for compressing gas to a first pressure and a high pressure chamber configured for compressing gas to a second pressure greater than the first pressure. Each of the low pressure and high pressure chambers can include a Coanda nozzle. The Coanda nozzles can be configured to increase entrainment of gas in the liquid during compression. The system can also include a pump assembly having a first pump in fluid connection with the low pressure chamber and a second pump in fluid connection with the high pressure chamber. The first and second pumps can be configured to supply liquid to the low pressure and high pressure chambers, respectively, through the Coanda nozzle. By supplying liquid to the low pressure and high pressure chambers, gas in the chambers can be compressed to the first and second pressures, respectively. In addition, the second pump can be arranged in series with the first pump.
Optionally, the first and second pumps can be configured to supply liquid to the low pressure and high pressure chambers to simultaneously compress gas to the first and second pressures, respectively.
Alternatively or additionally, the pump assembly can include a motor configured to drive the first and second pumps.
The system can optionally further include a control valve arranged between the low pressure and high pressure chambers. The control valve can configured to control flow of at least one of liquid and gas between the low pressure and high pressure chambers.
Optionally, the high pressure chamber can be positioned at a higher height with respect to the low pressure chamber such that the liquid flows by the force of gravity between the high pressure and low pressure chambers when the control valve is in an open position.
Alternatively or additionally, the system can optionally include a liquid tank fluidly connected to the low pressure and high pressure chambers and the pump assembly. The liquid tank can store the liquid therein.
Optionally, the system can include a separator assembly fluidly connected to the high pressure chamber. The separator assembly can be configured to separate the liquid from the gas while maintaining the gas at approximately the second pressure.
Optionally, the process of compressing gas in at least one of the low pressure and high pressure chambers can be approximately isothermal.
Alternatively or additionally, the liquid can be at least one of water, gasoline, diesel and a mixture of water and monoethylene glycol.
Optionally, each of the Coanda nozzles can include a jet plate having at least one slot for forming a liquid jet and a curved entry portion in fluid connection with the jet plate. The curved entry portion can receive the liquid jet. The curved entry portion can also be configured to create an area of low pressure and high turbulence in the liquid jet as the liquid jet flows along the curved entry portion.
In one example method for compression, gas enters the system 10 from a source 18 (e.g., a residential natural gas line) at a low pressure (e.g., not greater than 25 bar, approximately 0.5 bar or less). In a first stage of compression, the gas is compressed to a higher, intermediate pressure (e.g., approximately 20-22 bar) in the LP chamber 11 by liquid provided from the tank 16 using pump assembly 14. In one embodiment, the LP chamber 11 can have a fixed internal volume (e.g., about 20 liters). Subsequently, in a second stage of compression, the gas is compressed to yet a higher, storage pressure (e.g., at least 200 bar, approximately 400 bar) in the HP chamber 12 also by liquid provided from the tank 16 using the pump assembly 14. In one embodiment, the HP chamber 12 also has a fixed internal volume (e.g., about 2 liters).
Once the gas is compressed in the LP chamber 11 to the intermediate pressure, transfer valve 13 is used to transfer gas to the HP chamber 12. Pump assembly 14, in one embodiment, includes at least two pumps used to introduce the liquid to chambers 11 and 12 such that the gas is compressed to a desired exiting gas pressure. In one example, the pump assembly 14 includes a first pump designed to achieve high flow/low pressure of fluid within system 10 and a second pump designed to achieve high pressure/low flow of fluid within system 10. Regardless of configuration of pump assembly 14, gas exiting HP chamber 12 is then filtered to remove water or other impurities in the separation assembly 15 prior to being delivered to a storage tank (e.g., located on a vehicle).
The liquid used for compression is continuously recirculated and stored in the tank 16. In one embodiment, the liquid is pressurized with compressed gas from the compressed gas source 18. In one embodiment, the source 18 includes one or more valves to control entry of gas into the tank 16. Transfer valve 13 can control entry of gas from the tank 16 to chamber 11 as well as entry of gas from LP chamber 11 to HP chamber 12. Pump assembly 14 is configured to provide liquid from tank 16 to LP chamber 11, HP chamber 12 and receive liquid from the separation assembly 15. If desired, the tank 16 can include one or more cooling features (e.g., external cooling fins) to dissipate residual heat in the liquid.
Optionally, transfer valve 13 can be a three-way valve. It should be understood that transfer valve 13 can be electrically controlled (e.g., repositioned by sending a control signal to transfer valve 13). For example, transfer valve 13 can control entry of gas from the gas source 18 into the LP chamber 11 when in a first position, transfer valve 13 can control entry of gas from the gas source 18 into the HP chamber 12 when in a second position and transfer valve 13 can control flow of gas between the LP chamber 11 and the HP chamber 12 when in a third position. For instance, in the first position, transfer valve 13 controls the flow of gas from the gas source 18 into the LP chamber 11. As discussed above, the gas can then be compressed to an intermediate pressure in the LP chamber 11 by introducing liquid into the LP chamber 11. When the gas is compressed to the intermediate pressure, transfer valve 13 can be repositioned to the third position in order to control the flow of gas between the LP chamber 11 and the HP chamber 12. Optionally, while the gas flows from the LP chamber 11 to the HP chamber 12, the liquid can continue to be introduced, and in some implementations, liquid can flow from the LP chamber 11 to the HP chamber 12. The liquid that enters the HP chamber 12 can prevent the gas from flowing backward from the HP chamber 12 to the LP chamber 11. Then, when a small amount of liquid is introduced into the HP chamber 12 from the LP chamber 11, transfer valve 13 can be repositioned to the second position to control the entry of gas from the gas source 18 into the HP chamber 12. As discussed above, the gas can then be compressed to a storage pressure in the HP chamber 12 by introducing liquid into the HP chamber 12.
The LP chamber 11 and HP chamber 12 operate identical in principle and, for sake of brevity, only the LP chamber 11 is discussed in detail below. Principles explained with respect to LP chamber 11 are applicable to the structure and operation of HP chamber 12. As discussed in more detail below, each of the chambers include a liquid piston operable to compress gas utilizing a Coanda nozzle having a curved profile that operates to inject a liquid into a respective chamber. In general, a volume of gas is introduced into the chamber. Liquid is subsequently injected into the chamber through the nozzle and, according to the Coanda effect, entrains the gas as the liquid flows along the nozzle. As liquid level rises in the chamber a liquid piston is formed. In addition, the Coanda nozzle and compression chamber are designed to enhance the circulation of the gas while the gas is being compressed within the chamber. Due to the liquid within the chamber, the liquid can cool the gas as it is compressed at a high rate of heat transfer and approaching isothermal compression (i.e., a minimal change of temperature within the chamber during gas compression).
The nozzle 34 can take many forms. In the embodiment illustrated, the nozzle 34 converges along an entry portion 40 to a throat portion 42. In one embodiment, the liquid is injected into the nozzle 34 with high velocity (e.g., at least 10 m/s) from inlet 32 using pump assembly 14 and exits at throat portion 42 to form a liquid cone 44 extending from the nozzle 34. Liquid introduced to the nozzle 34 flows along the entry portion 40 as indicated by an arrow 46 in a cyclonic manner. Once exiting throat portion 42, the liquid continues to flow in the cyclonic manner to form the liquid cone 44. In the embodiment illustrated, the entry portion 40 is axi-symmetric around a longitudinal axis of the nozzle 34. In one embodiment, the curved entry portion 40 can define a parabolic profile that includes one or more structural features (e.g., slots) to create desired turbulence in flow of liquid along the entry portion 40. Alternatively or additionally, as shown in
The nozzle 34 further includes a bell-shaped portion 50 disposed within the chamber along a longitudinal axis of the nozzle 34 in relation to throat portion 42. By changing a vertical position of the portion 50, a minimum cross section 52 of the throat portion 42 can be varied. In principle, a larger minimum cross section 52 will allow for a higher gas flow from the entry portion 40 to the cone 44. However, a smaller minimum cross section 52 will cause a direct increase in gas speed and enhance a turbulence level of a mixture of gas and liquid within chamber 11. Based on experimentation, a desired maximum heat transfer can be determined by adjusting flow, speed and turbulence of fluid within the chamber 11.
After liquid passes through the throat portion 42, the liquid forms the cone 44 with assistance from the bell-shaped profile 50. In one embodiment, an angle defined by the entry portion 40 and cone 44 is greater than 90 degrees. Additionally, or independently, a swirl component can be introduced in the entry portion 40 to create a cyclonic flow about the nozzle 34. In relation to the bell-shaped portion 50, the cone 44 can define a greater angle with respect to the entry portion 40 than a corresponding angle between the bell-shaped portion 50 and the entry portion 40. In this configuration, flow between the bell-shaped portion 50 and the cone 44 will have a diffuser effect with a slight increase of gas pressure at the end of the bell-shaped portion 50 at a zone 54 in relation to an average gas pressure within the chamber 11. This diffusing process can also increase turbulence within chamber 11. As a result of this configuration, gas will tend to escape at a bottom of the cone 44, either by passing through the cone 44 and/or through a liquid piston 56 formed in the chamber 11. As more liquid enters chamber 11, liquid piston 56 increases in volume to compress gas within the chamber 11.
Ultimately, gas escapes from the cone 44 as depicted by arrows 58. Once exited from the cone 44, gas is drawn to the upper portion 36 following arrow 60 via recirculation channels 64 positioned about the nozzle 34. In one embodiment, due to the configuration of the nozzle 34, gas within chamber 11 will circulate at least twenty times for each compression cycle. For the HP chamber 12, a small low head recirculation pump can be used to achieve a higher number of recirculation cycles to counteract reduced heat exchange surface of the HP chamber 12.
From inlet 32, liquid flow is provided through a retaining plate 66 and cover plate 68. In an alternative embodiment, plates 66 and 68 can be formed of a single plate. The liquid is then provided to a delivery manifold formed by a first plate 70 and a second plate 72. The first plate 70 defines a central channel 74 for flow of liquid to apertures 76 provided in the second plate 72. Liquid provided through the apertures 76 is provided to a jet plate 78 fluidly coupled to the entry portion 40. The jet plate 78 defines a plurality of slots 80. Optionally, the apertures 76 provided in the second plate 72 can be aligned with the slots 80 in the jet plate 78. Upon entry of liquid into the slots 80, liquid jets (e.g., liquid jet 80A in
In the illustrated embodiment, the slots 80 are oriented at a 30 degree angle (relative to a tangent line of an outer circumference of the chamber 11) in order to produce a clockwise swirling motion of liquid entering the slots 80. This disclosure contemplates that that the slots can be oriented at angles other than 30 degree angle to produce the swirling motion. Alternatively or additionally, the slots 80 are not oriented approximately along a radius of the chamber 11 (e.g., a line extending from the center to the circumference of the chamber 11). Although different configurations can be utilized, each of the slots 80 in the illustrated embodiment converge from an entry point and each of the liquid jets formed by liquid flowing through the slots 80 then diverges to a general confluence of each of the liquid jets upon entering entry portion 40. Variations of the jet plate 78 can include parametric variations of the swirl angle for slots 80, a confluence distance for each slot 80, plate thickness, exit area for slot 80 and exit angle of slot 80. In one embodiment, the jet plate 78 can be made of a suitable metal alloy such as 6061 aluminum or stainless steel.
Also similar to
Optionally, pump 22A can be a high flow, low pressure pump, which is appropriate for the flow requirements of the LP chamber 11. For example, pump 22A can be a multi-stage centrifugal pump. Alternatively or additionally, pump 22B can be a low flow, high pressure pump, which is appropriate for the flow requirements for the HP chamber 12. For example, pump 22B can be a radial piston pump. In addition, pumps 22A-22B can optionally be fluidly connected in series. As shown in
Alternatively or additionally, a control valve 26 can be provided between the LP chamber 11 and the HP chamber 12. The control valve 26 can control flow of fluid (e.g., gas and/or liquid) between the LP and HP chambers. Optionally, the HP chamber 12 can be arranged or positioned above (e.g., at a higher height with respect to) the LP chamber 11. In this configuration, when the control valve 26 is in an open position (e.g., allowing fluid to flow between the LP and HP chambers), the compressed gas in the LP chamber 11 can be transferred into HP chamber 12. Additionally, as shown in
Although the present disclosure has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes can be made in form and detail without departing from the spirit and scope of the present disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 61/650,101, filed on May 22, 2012, entitled “SimpleFill, a Novel Way to Compress NG for Fast At-Home Refill,” the disclosure of which is expressly incorporated herein by reference in its entirety.
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WO2013/177309 | 11/28/2013 | WO | A |
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20150132150 A1 | May 2015 | US |
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