The present invention relates to a control method implemented for an electric motor control installation and to a control system used in said installation to implement said method.
The use of control installations with several converters for controlling one or more electric motors is known. Different types of architectures can be considered:
Conventionally, the switching instants of the transistors for each converter are controlled by pulse-width modulation (hereinafter referred to as PWM). A PWM of intersective type consists in comparing a symmetric or asymmetric triangular carrier with one or more modulants.
It is known that an increase in the switching frequency applied to a converter causes the common-mode current to rise. The common-mode current generated can take different paths between the system and each electric motor. These paths are created by capacitive couplings generated:
When the installation comprises two converters, according to one of the two architectures described above, the total common-mode voltage is the sum of the disturbances provided by each of the converters.
Habitually, a filter is used to reduce the interference generated. The filter may consist of passive and/or active components. In a filtering solution consisting of passive components, it must be dimensioned so as to:
In order to filter these common-mode voltages, the EMC filter on the input is often oversized to meet these two constraints and to respond to the worst case of saturation of the magnetic core of the filter's inductance.
It has thus been proposed to act on the origin of the interference so as to reduce the need for filtering.
In an installation produced using an active rectifier architecture as described to above, various solutions have been developed to reduce the common-mode current.
These solutions consist, for example, of an action on the controls of the rectifier stage and of the inverter stage.
The document JP2003018863 proposes, for example, a method for reducing the common-mode current in a variable speed drive by synchronising the switchover on the closure (or on the opening) of three power transistors (high or low) of the rectifier stage with the switchover on the closure (or on the opening) of the corresponding three transistors (high or low, respectively) of the inverter stage. This solution makes it possible to reduce the size of the filter employed to filter the common-mode current and therefore to reduce the costs of the converter.
U.S. Pat. No. 6,185,115 also describes a method for synchronising the switchovers of the rectifier stage with switchovers of the inverter stage so as to reduce the common-mode voltage. The proposed method consists in synchronizing the switchover of a single switching arm of the inverter stage, in rising and falling edges, with the switchover of a single switching arm of the rectifier stage which makes it possible, for a switching period, to change only from twelve voltage edges to eight voltage edges on all the switching arms.
Patent application EP2442436A2 also describes a method for synchronising the switchovers between the rectifier stage and the inverter stage. The method makes it possible to synchronise each switchover of a transistor of the rectifier stage with a so switchover of the inverter stage, thus making it possible to reduce the total common-mode voltage generated.
However, the solutions described in these earlier patents are not necessarily satisfactory and are not applicable for control installations which have an architecture with at least two converters connected in parallel to the same DC power supply bus.
Patent document US2011/122661A1 and US2011/260656A1 proposes pulse synchronisation solutions between two converters connected in parallel using a modification of the carrier.
The purpose of the invention is therefore to propose a method of control that allows:
This purpose is achieved by a control method implemented for an electric motor control installation, said control installation comprising: A first converter having switching arms controlled to apply voltage pulses, each having a voltage rising edge and a voltage falling edge, to a first electric motor connected to said first converter by first output phases,
According to a particular feature, the synchronisation step, over a switching period, consists in:
According to another particular feature, the method consists in characterising each pulse formed as a succession of states in the following manner:
m
1
=m
2+2α
m
3
=m
4+2β
β=1−α
According to another particular feature, the method includes a step of detecting modulants in overmodulation to determine a number of switching arms blocked in each converter.
According to another particular feature, the method includes a step of determining a number of possible synchronisations based on the number of switching arms blocked in each converter.
This invention also relates to a control system implemented for an electric motor control installation, said control installation comprising:
m
1
=m
2+2α
m
3
=m
4+2β
β=1−α
According to another particular feature, the system includes a module for modulants in overmodulation to determine a number of switching arms blocked in each converter.
According to another feature, the system includes a module for determining a number of possible synchronisations based on the number of switching arms blocked in each converter.
Other characteristics and advantages of the invention will be provided in the following detailed description when taken in conjunction with the accompanying drawings, wherein:
The invention aims to propose a control method that can be adapted to architectures which have at least two converters.
Broadly speaking, the invention will be described below for installations with two converters, although it must be understood that the principle may apply to installations with more than two converters. The operating particularities related to an installation with more than two converters will be detailed below.
In reference to
A common-mode filter FMC is also positioned at the input, upstream of the rectifier to filter the common-mode voltages generated. One of the objectives of the method of the invention is to be able to reduce the common-mode voltages at their origin and thus make it possible to avoid oversizing this filter.
In a second embodiment represented in
In the description that follows, the invention will be described for an installation with two converters connected in parallel to the same DC power supply bus, as shown in
To control these converters CONV1, CONV2, the installation shown in
The control method of the invention preferably applies to an installation whose first converter CONV1 and second converter CONV2 comprise the same number of switching arms, for example three switching arms, each arm having at least two power transistors. Preferably, the number of levels of the first converter is identical to the number of levels of the second converter. In
In the description that follows, the invention is described for identical two-level three-phase DC/AC converters. Of course, it should be understood that the invention may apply to different topologies, by making adjustments in the control method of the invention which will be described below.
When the installation has two converters, the total common-mode voltage is the sum of the interference supplied by each of the converters.
We thus have:
Wherein:
The total common-mode current iMC generated by both converters in operation can also be expressed according to VMC_1 and VMC_2:
Wherein Cp_1, and Cp_2, represent the two parasitic capacitances between each converter+motor+power cable assembly of the motor and the earth.
Assuming that the motors and power supply cables are identical, it can be a considered that the two parasitic capacitances are equal, the following is obtained:
The aim is to reduce, or even eliminate, the total common-mode current generated. The following can then be deduced:
It is thus understood that by synchronising the opposite voltage edges (dV/dt) is of each converter, the generator of the common-mode currents, which is the common-mode voltage of the two converters, will be zero, thereby resulting in no current. EMI is thereby reduced by synchronising two voltage edges opposite each converter.
The principle of the invention is therefore to compensate the common-mode voltage generated by the first converter CONV1 using the common-mode voltage generated by the second converter CONV2, or vice versa.
Thus, theoretically, dual switchovers must take place between the first converter and the second converter so that the generation of a voltage rising edge or voltage falling edge caused by the switchover of a switching arm of the first converter coincides with the generation of a voltage falling edge or voltage rising edge, respectively, caused by the switchover of a second switching arm of the second converter. More precisely, for a pulse generated by the control of a switching arm of the first converter, the generation of the voltage rising edge for this pulse coincides with the generation of a voltage falling edge of a pulse generated by a switching arm of the second converter and the generation of the voltage falling edge of this pulse coincides with the generation of a voltage rising edge of another pulse which is thus generated by another switching arm of the second converter. The synchronisation of the two edges (rising and falling) performed by a switching arm of the first converter is therefore carried out with two switching arms different from the second converter. In this manner, it will be possible to obtain total synchronisation of all the switchovers while respecting an algorithm, described below.
To determine the state changes and the switching instants of each transistor of the two converters, it is known that a processing unit implements a pulse-width modulation of intersective type (hereafter designated PWM). A PWM of intersective type consists in comparing a symmetric or asymmetric triangular carrier with one or more modulants. For an output phase of the converter, the intersections between a carrier and one or more modulants generate voltage pulses on the output phase, the rising edges and the falling edges of which correspond to the switching instants of the transistors of the switching arm associated with said phase. On a switching arm, the two transistors are controlled complementarily, i.e. that when one of the transistors is in the closed state, the other is in the open state and vice versa.
As shown in
The invention aims to synchronise rising edges and falling edges of the pulses generated by the control PWM of the first converter and by the control PWM of the second converter. Within the scope of the invention, in order to independently move a rising edge and a falling edge of the same pulse, PWM of intersective type is used for each converter which has a sawtooth carrier P2 of asymmetric type and two modulants m1, m2 (
As shown in
In reference to
The intersection of the modulant m1 with the carrier P2 determines an instant from which the pulse passes from logic state 0 to logic state 1, forming a voltage rising edge.
The intersection of the modulant m2 with the carrier P2 determines an instant from which the pulse passes from logic state 1 to logic state 0, forming a voltage falling edge.
The two modulants m1, m2 are related by the duty cycle α of the pulse such that:
m
1
=m
2+2α
On a switching period, as shown in
The intersection of the modulant m3 with the carrier P2 determines an instant from which the pulse passes from logic state 1 to logic state 0, forming a voltage falling edge.
The intersection of the modulant m4 with the carrier P2 determines an instant from which the pulse passes from logic state 0 to logic state 1, forming a voltage rising edge.
Similarly, the two modulants m3, m4 are related by the duty cycle β of the pulse such that:
m
3
=m
4+2β
For the commutation of the same switching arm, the relationship between a 0-1-0 type pulse and a 1-0-1 type pulse can be determined. The width of the 0-1-0 pulse obtained is defined by the product between the switching duty cycle α of the 0-1-0 pulse and the switching period T, i.e. it is αT.
On the switching period T, the width of the 1-0-1 pulse equals βT in the same manner.
By inference, the duty ratio β of the 1-0-1 pulse is related to the duty cycle of the 0-1-0 pulse by the following equation:
β=1−α
The modulant m3 can thus also be characterised as a function of the duty cycle α as follows:
m
3
=m
4+2β=m4+21−α)
From these elements, it is possible to determine all the modulants that allow a rising edge to be synchronised from a pulse for a phase of the first converter with a falling edge of a pulse for a phase of the second converter. More precisely, it involves:
The contrary is also possible, i.e.:
To do this, the equations defined above are used to characterise the 0-1-0 type pulses and the 1-0-1 type pulses.
More concretely,
The control method of the invention is then undertaken so as to optimally place, over the switching period, the pulses defined by the modulants mconv1, mconv2 for each phase. To position these pulses, they are defined by the method of the invention as described above, i.e. by determining both modulants required to characterise a 0-1-0 type or 1-0-1 type pulse. The control method of the invention thus determines, for each U, V, W phase of the first converter, the modulants m3_U, m4_U, m3_V, m4_V, m3_W, m4_W and for each X, Y, Z phase of the second converter, the modulants m1_X, m2_X, m1_Y, m2_Y, m1_Z, m2_Z.
To achieve total synchronisation, the first unit control UC1 and the second control unit UC2 are thus configured so as to move, in time, each voltage pulse generated by the switching arms, the first converter CONV1 and the second converter CONV2, respectively. Preferably, the first control unit UC1 or the second control unit implements a synchronisation software module to perform each algorithm described below. Thanks to the module synchronisation, the control unit (the first control unit UC1, for example) determines all the modulants to apply in the PWM dedicated to the first converter and the PWM dedicated to the second converter in order to configure the synchronisation adapted to one of the algorithms described below. To do this, the first control unit UC1 will have previously received, from the second control unit UC2, the modulant mconv2 defining the pulses to be applied to each phase of the second converter CONV2.
Preferably, in order to achieve synchronisation, the control method of the invention consists in determining the possible number of synchronisations between the switching arms of the first converter CONV1 and the switching arms of the second converter CONV2. Total synchronisation of all the voltage edges is linked to certain prerequisites:
Furthermore, as discussed above, the following general prerequisites apply for each CONV1, CONV2:
With:
Thus, according to the operating conditions, total synchronisation of all the voltage edges will only be possible if the following expressions are checked:
With:
If the various conditions defined above are met, total synchronisation of the voltage edges is implemented by the module executed for the control unit. In this case, is the control method of the invention applies the algorithm described below in connection with
To obtain total synchronisation, in association with
m
1
_
X
=T
1
/T
m
2
_
X
=m
1
_
X−2αK=T6/T
m
4
_
V
=m
2
_
X
=T
6
/T
m
3
_
V
=m
4
_
V+2(1−αV)=T2/T
e. Synchronisation of the voltage falling edge of the V-phase with the voltage rising edge of the Y-phase (arbitrary choice). The following is obtained:
m
1
_
Y
=m
3
_
V
=T
2
/T
m
2
_
Y
=m
1
_
Y−2αY=T5/T
m
4
_
W
=m
2
_
Y
=T
5
/T
m
3
_
W
=m
4
_
W+2(1−αW)=T3/T
i. Synchronisation of the voltage falling edge of the W-phase with the voltage rising edge of the Z-phase (arbitrary choice) where:
m
1
_
Z
=m
3
_
W
=T
3
/T
m
2
_
Z
=m
1
_
Z−2αZ=T4/T
m
4
_
U
=m
2
_
Z
=T
4
/T
In
However, there are two situations where total synchronisation will not be possible, i.e.:
In the first situation, where the equation hNO_1=−hNO_2 between the two zero-sequence components is not respected, steps a) to k) defined above may be implemented but the last two voltage edges do not synchronise naturally. In this situation, it will be possible to synchronise ten voltage edges out of twelve.
In a situation of overmodulation on one or both converters, the expression αX−βY+αY−βW+αZ−βU=0 cannot be respected either as the duty cycle of the switching arm blocked by the overmodulation does not represent the reference modulant but a carrier-modulant comparison limit. In this situation, synchronisation possibilities will be reduced but will also ensure that the parasitic capacitances will not be excited, at least partially. The table below summarises the theoretical number of maximum synchronisations depending on whether the first converter and/or the second converter is in overmodulation on one or more of its switching arms:
In case of overmodulation, the algorithm implemented is as follows:
If only one arm is blocked on one of the two converters, the control method consists in arbitrarily placing the initial voltage edge on one of the phases of an unblocked arm (V-phase in
If two arms are blocked, the control method consists in arbitrarily placing the initial voltage edge on one of the phases of an unblocked arm (W-phase in
If two arms are blocked, the control method consists in arbitrarily placing the initial voltage edge on one of the phases of an unblocked arm (Y-phase in
The pulses are synchronised on all the unblocked phases. The initial voltage edge is arbitrarily chosen on an unblocked phase (W-phase in
The initial voltage edge is arbitrarily chosen on an unblocked phase (Z-phase in
The control method described above, which aims to synchronise the voltage edges of the two converters, can be implemented in a speed control application for controlling the two electric motors in parallel, as shown in
The synchronisation principle described above is based on the voltages generated by the DCAC type voltage converters. These tensions, once normalised in relation to the voltage of the DC power supply bus, change according to the frequency applied at the output (application a U/f type control law). Thus, for example, with a frequency ranging from 0 to 100 Hz, the amplitude of the standardised reference voltages (the modulants) can be:
L2 in
These different limits can be represented in a vector diagram as shown in
Based on this diagram, the number of possible synchronisations can be summarised in the table below:
According to the invention, if the control installation has more than two converters, the synchronisation described above will be implemented in pairs.
The present invention thus offers numerous advantages, including:
Number | Date | Country | Kind |
---|---|---|---|
16 53304 | Apr 2016 | FR | national |