The present disclosure may be better understood, and its numerous objects, features, and advantages made apparent to those skilled in the art by referencing the accompanying drawings. The use of the same reference symbols in different drawings indicates similar or identical items.
In accordance with one aspect of the present disclosure, a method of determining characteristics for electromagnetic shielding for a signal interconnect is disclosed. The electromagnetic shielding is to comprise a shielding dielectric layer and a shielding conductive layer. The method includes determining a set of harmonic frequencies associated with an operating frequency of a signal to be transmitted via the interconnect and identifying a dielectric material based on a loss tangent of the dielectric material and the set of harmonic frequencies. The method further includes determining an expected appreciable electromagnetic field generated by a transmission of a signal having the operating frequency via the interconnect and determining a maximum extent of the expected appreciable electromagnetic field from the interconnect. The method additionally includes determining a first dimension for the shielding dielectric layer based on the maximum extent. The method also includes simulating electromagnetic characteristics of the interconnect and the shielding dielectric layer based on the identified dielectric material and the first dimension for the shielding dielectric layer to generate first simulation results and verifying a first operation of the interconnect and the shielding dielectric layer based on the first simulation results.
In accordance with another aspect of the present disclosure, an electronic device includes a first dielectric layer, an interconnect disposed at a surface of the first dielectric layer, a conductive layer, and a second dielectric layer disposed between the interconnect and the second dielectric layer. A dimension of the second dielectric layer is based on a maximum extent of an expected appreciable electromagnetic field resulting from a transmission of a signal having an operating frequency via the interconnect.
In accordance with another aspect of the present disclosure, a signal cable includes a wire interconnect, a dielectric layer encapsulating a length of the conductive wire interconnect and a conductive layer encapsulating a length of the dielectric layer. A dimension of the dielectric layer is based on a maximum distance of an expected appreciable electromagnetic field resulting from a transmission of a signal having an operating frequency via the wire interconnect.
In accordance with yet another aspect of the present disclosure, a computer readable medium embodying a set of executable instructions is provided. The set of executable instructions includes instructions to determine a set of harmonic frequencies associated with an operating frequency of a signal to be transmitted via the interconnect and instructions to identify a dielectric material based on a loss tangent of the dielectric material and the set of harmonic frequencies. The set of instructions also includes instructions to determine an expected appreciable electromagnetic field generated by a transmission of a signal having the operating frequency via the interconnect and instructions to determine a maximum extent of the expected appreciable electromagnetic field from the interconnect. The set of instructions further includes instructions to determine a first dimension for the shielding dielectric layer based on the maximum extent. The set of instructions also includes instructions to simulate electromagnetic characteristics of the interconnect and the shielding dielectric layer based on the identified dielectric material and the first dimension for the shielding dielectric layer to generate first simulation results and instructions to verify a first operation of the interconnect and the shielding dielectric layer based on the first simulation results.
The term “interconnect,” as used herein, refers to any of a variety of conductive structures used to transmit electronic signaling. Examples of interconnects include, but are not limited to, circuit traces, vias, backplanes, cabling, busses, and the like. For ease of discussion, the exemplary techniques are described herein in the context of a differential signaling-based circuit trace and in the context of a differential-signaling based cable. However, those skill in the art, using the guidelines provided herein, can implement the disclosed techniques for any of a variety of interconnect types.
Referring to
Referring to
In at least one embodiment, the thickness 210 (one embodiment of a dimension) of the shielding dielectric layer 206 and the composition of its material, are based on the maximum extent of appreciable EM radiation expected to be generated by the traces 108 and 110 when transmitting signals having identified characteristics, such as a particular frequency, waveform type, and the like. Further, in one embodiment, the thickness 212 of the shielding conductive layer 208 and the composition of its material are based on the EMI attenuation of the conductive material per unit of dimension, such as the attenuation per millimeter of conductive material. Exemplary dielectric materials that can be employed in the shielding dielectric layer 206 include, but are not limited to, FR-grade epoxy fiberglass, Teflon, GTEK, polyethylene, polycarbonate, polysulfone, polyolefin, ABS, PTE, liquid crystal polymer, polyetherimide, nylon, styrene, polyphenylene sulfide, polyethersulfone, polyetherketone, polyphthalamide, polyimide, polytrimethylene terephthalate, and the like. Exemplary conductive materials that can be employed in the shielding conductive layer 208 include, but are not limited to, conductive plastics or conductive polymers, such as a dielectric material with a stainless steel wool filler, a carbon powder filler, carbon nanotubes, or nickel, copper, or silver additives.
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As described in greater detail with reference to the cross-section 312 (
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In at least one embodiment, the diameter(s) (one embodiment of a dimension) of the shielding dielectric core layer 406 and the composition of its material, are based on the maximum extent of appreciable EM radiation expected to be generated by the conductive wires 308 and 310 when transmitting signals having identified characteristics, such as a particular frequency, waveform type, and the like. For cables and similarly formed connectors, the “thickness” of the shielding dielectric core layer 406 refers to the minimum thickness 418 of the dielectric core layer 406 between either of the conductive wires 308 and 310 and the outer surface of the dielectric core layer 406. Similarly, in one embodiment, the thickness 214 of the shielding conductive layer 208 and the composition of its material are based on the electromagnetic attenuation of the conductive material per unit of dimension (e.g., per millimeter).
Referring to
At block 504, the method 500 includes identifying a dielectric material for use as a shielding layer based on the expected spectral energy signature determined at block 502. In one embodiment, the dielectric material is selected based on its loss tangent properties relative to the major frequencies of interest as identified in the expected spectral energy signature. In this instance, it is desirable to select the dielectric material having the highest loss tangent for the major frequencies of interest, all else being equal. In one embodiment, the dielectric material is selected by a user who consults material properties sheets of various dielectric materials to determine their loss tangent properties for the major frequencies of interest and then selects a dielectric material accordingly. In an alternate embodiment, the identification of the suitable dielectric material is automated by the simulation software. To illustrate, the simulation software may have access to a database storing information about various dielectric materials, including their loss tangents at particular frequencies, their costs, evaluations of their suitability in certain operating environments, and the like. The simulation software then may take this information into account in selecting a dielectric material having a sufficient loss tangent for the major frequencies of interest.
At block 506, the method 500 includes determining the maximum distance or extent from the interconnect that appreciable EM radiation is expected to be present based on a simulation of the modeled interconnect in view of the expected signaling characteristics. The term “appreciable EM radiation,” as used herein, refers to EM radiation above a predetermined threshold that can be set by a user or the simulation software. For example, if the peak allowable energy at 500 MHz is 36 dBuV, then with margin the design target may be selected to be 30 dBuV. For example,
As another example,
At block 508, the method 500 comprises modifying the interconnect model to include a shielding dielectric layer that overlies or encapsulates the interconnect, where the shielding dielectric layer comprises the dielectric material identified at block 504. Further, one or more dimensions of the shielding dielectric layer are configured in the model based on the maximum extent of appreciable EMI radiation identified at block 506. To illustrate, for trace-type interconnects as in
In at least one embodiment, the dimensions of the shielding dielectric layer for the model are configured so that they extend to at least the maximum extent of appreciable EMI radiation, thereby containing the appreciable EMI radiation within the shielding dielectric layer. To illustrate, assume that appreciable EMI radiation extends up to 90 mils (0.090″) beyond the edges of the traces 108 and 110 of the interconnects of system 100 (
The method 500 further includes simulating the operation of the interconnect based on the modified model that includes the shielding dielectric layer having the specified dimension(s) and material at block 508. At block 510, the method 500 includes analyzing the resulting simulation characteristics to verify that the behavior of the model is acceptable. In one embodiment, this analysis includes verifying that the appreciable EMI radiation is substantially contained in the modeled shielding dielectric layer. In the event that the simulation characteristics reveal that the model exhibits unacceptable operating behavior, the method 500 includes selecting different characteristics for the shielding dielectric layer at block 512 and performing another simulation and analysis with the updated model. The characteristics that are changed can include, for example, the dielectric material, one or more dimensions of the shielding dielectric layer, or both. Thus, through successive iterations of adjusting the model and simulating the adjusted model, a refined shielding dielectric layer can be identified with more optimal spectral energy characteristics.
Once the final dimensions and material type of the shielding dielectric layer have been identified for the model, the method 500 includes determining one or more conductive materials for use for the shielding conductive layer for the interconnect at block 514. In one embodiment, the conductive material used for the shielding conductive layer is selected based on its volumetric resistivity and surface resistivity so as to provide effective containment of any EMI radiation that extends past the shielding dielectric layer by shorting any ground connections. In this instance, the simulations results are analyzed to identify the peak EMI exhibited by the model (typically indicated in units of dBuV (decibel microvolts)), and then correlating the identified peak EMI to the resistivity/dBuV attenuation characteristics exhibited by various conductive materials, whereby the conductive material having the greatest attenuation is selected, all else being equal. As with the dielectric material, a user can assess the simulation results and the material properties sheets for various conductive materials and select an appropriate conductive material accordingly, or the selection of a suitable conductive material may be automated by the simulation software based on a database of information regarding various conductive materials, including, for example, costs, operating environment characteristics, resistivity values, and the like.
After determining the conductive material to be used for the shielding conductive layer of the model, block 516 of method 500 includes selecting the dimensions (e.g., thickness) for the shielding conductive layer and configuring the model to include the shielding conductive layer with the indicated dimensions and conductive material(s). It will be appreciated that the dBuV attenuation of the conductive material of the shielding conductive layer is dependent on the thickness of the conductive material. Accordingly, the thickness or other dimension of the shielding conductive layer can be initially selected based on the peak EMI and the desired attenuation. Block 516 further includes performing a simulation of the modified model based on the added shielding conductive layer. At block 518, the method 500 includes analyzing the simulation results to verify whether the expected operation of the shielded interconnect is acceptable. In one embodiment, the model of the shielded interconnect is verified as acceptable when the EMI radiation detected outside of the shielded interconnect is below a certain threshold and when the simulation results indicate that a transmitted signal is complies with certain expectations, such as a maximum phase dispersion, meets target interconnect impedance or target thermal conductivity.
If the analysis indicates that the operation of the shielded interconnect is unacceptable, at block 520 the dimensions or conductive material(s) of the shielded conductive layer of the model are modified and the simulation is performed and analyzed at blocks 516 and 518 in an iterative approach until an acceptable model is identified. Once identified, further design on other aspects of the electronic device design may be performed and the design may be utilized to manufacture electronic devices at block 522.
A user can implement the method 500 described above with assistance from EM simulation software. To illustrate, the user can interact with the simulation software to build the model and perform the simulations, but the selection of materials and dimensions for the shielding layers are determined by the user. Alternately, the method 500 can be implemented largely by the simulation software, whereby the user provides configures the initial model of the unshielded interconnect and provides certain characteristics and constraints, such as cost and device size considerations, and the simulation software then determines an optimal model for the interconnect with the shielding layers.
Accordingly, the various functions and components in the present disclosure may be implemented using an information handling machine such as a data processor, or a plurality of processing devices. Such a data processor may be a microprocessor, microcontroller, microcomputer, digital signal processor, state machine, logic circuitry, and/or any device that manipulates digital information based on operational instruction, or in a predefined manner. Generally, the various functions, and systems represented by block diagrams are readily implemented by one of ordinary skill in the art using one or more of the implementation techniques listed herein.
When a data processor for issuing instructions is used, the instruction may be stored in memory. Such a memory may be a single memory device or a plurality of memory devices. Such a memory device may be read-only memory device, random access memory device, magnetic tape memory, floppy disk memory, hard drive memory, external tape, and/or any device that stores digital information. Note that when the data processor implements one or more of its functions via a state machine or logic circuitry, the memory storing the corresponding instructions may be embedded within the circuitry that includes a state machine and/or logic circuitry, or it may be unnecessary because the function is performed using combinational logic. Such an information handling machine may be a system, or part of a system, such as a computer, a personal digital assistant (PDA), a hand held computing device, a cable set-top box, an Internet capable device, such as a cellular phone, and the like.