Priority German Patent Application No. 102 57 372.7, filed Dec. 9, 2002 and hereby incorporated by reference herein, is claimed.
The present invention relates to a method for digital imaging of a printing form through application of energy, in which a burn-off area is detachably fixed by supporting points in the burn-off area, supporting points being left in place on the printing form by non-imaging of image spots, and in which the burn-off from the burn-off area is detached from the printing form in a cleaning step. Furthermore, the present invention relates to a system for digital imaging of printing forms in such a method, having an energy source, a cleaning unit, a control unit, and an image processing unit with a computing unit.
Use is frequently made in the graphics industry of printing forms which in addition to other method steps are structured or imaged by ablation into ink-receptive (oleophilic) and ink-repellent (oleophobic) sections on a printing area. The imaging of a printing form may take place in an exposure device or directly in a printing unit. The image information is transferred to the printing form as the carrier or master, through the application of energy. In other words, a positive structuring of the printing form takes place. Depending on its characteristics, the material of the printing form is in some cases changed to such a degree that a layer of dust and/or a skin forms on the surface. In a dry offset printing process multi-layer ablation printing forms may be used, whose areas of the top layer are to some extent detached, etched, or loosened, using a laser beam.
For example, the upper layer may be a silicon layer which is disposed upon a metallic or polymer layer (e.g., polyester). The upper layer is ink-repellent, while the layer below it is ink-receptive. By way of a cleaning unit, the burn-off is completely loosened by mechanical means and removed. Such a method for cleaning an imaged printing form of burn-off or imaging residues is described in patent EP 0 887 204 A2, hereby incorporated by reference herein.
In the specific case of imaging of printing forms by ablation in a printing unit of a printing press, complications may arise in the method as described. Provided that only small burn-off areas are detached by the imaging, they can be removed from the printing area by the cleaning unit, through frictional relative movement and vacuum extraction. Removal may, however, be problematical if large areas are imaged, resulting in large burn-off areas being detached. The larger the area that is imaged in one piece, the greater the probability that parts of the burn-off area will become completely detached. If the residual adhesion of the detached burn-off area is too low, a layer of dust and/or a skin forms which may become completely detached in small pieces, free of any control. A controlled cleaning of the printing area and removal of the burn-off is made harder or even impossible thereby. There is a danger that residues of the burn-off will penetrate into the printing unit, and in particular into the inking unit, onto the rubber blanket cylinder, or onto the pressure cylinder, with the result that the quality of the printing which occurs after the imaging may be severely impaired.
In order to make the controlled and complete elimination of the burn-off in the cleaning step possible, burn-off areas can be fixed by supporting points. In a partially detached burn-off area, at least at one location or reference point a dot is created at which the bond between the upper layer and the layer below it is either not loosened by application of energy, or is only partially detached. In other words, a supporting point is created in the form of an un-imaged or omitted dot in the burn-off area.
In normal high-resolution imaging, supporting points are distributed in a uniform grid across the entire printing area. In systems for digital imaging of a printing form with high resolution, typically of the order of 10 micrometers for the individual printing dots, the supporting points are too small to be seen with the naked eye. The impression given by the printed image, or the print quality, is consequently not impaired.
The insertion of supporting points is achieved by modifying the imaging data in the following manner: before imaging, the data is present in digital form, represented as a two-dimensional bit field (bit map, raster). At every position, the bit field has a representation of the information as to whether imaging at a reference point on the printing form corresponding to that position should be undertaken or not. At every position, a bit may be either set or un-set. If at uniform intervals in the two linearly independent directions at certain positions in the bit field individual set bits (on bits, “1”) are replaced by un-set bits (off bits, “0”), supporting points result at the corresponding reference points on the printing form, in the form of small un-imaged areas on a uniform grid. The residual adhesion of the imaged area surrounding the reference point can be increased so far thereby that uncontrolled complete detachment does not occur. It is immediately clear that the number of supporting points has to be kept as low as possible.
Simply transferring the described procedure to low-resolution imaging, however, leads to impairment of the print quality, since individual supporting points may become visible in the printed image.
An object of the present invention is to specify a method and a system for digital imaging of a printing form in which burn-off areas are fixed by supporting points, with the position of the supporting points being such that the impression given by the printed image information is not impaired. In other words, an object of the present invention is to avoid negative influences on the print quality resulting from the use of supporting locations. In addition or alternatively, an object is to avoid extra time-consuming method steps in the creation of supporting points.
According to the present invention, in a method for digital imaging of a printing form by the application of energy a burn-off area is detachably fixed by supporting points in the burn-off area. Supporting points are left in place on the printing form through non-imaging of image spots, and the burn-off from the burn-off area is detached from the printing form in a cleaning step. At least one of the supporting points at a reference point is left in place precisely if the number of image spots to be imaged in a surrounding area of the reference point exceeds a limit value and a boundary area in the surrounding area around the reference point contains only image spots to be imaged.
The present invention is based in part on the idea that supporting points at reference points should be generated as a function of the image information to be printed. To this end the image spots in the area surrounding a reference point are examined (surrounding area analysis). The extent of a boundary area is determined by the maximum size that a full-tone area may be, without occurrence of uncontrolled detachment. The examined surrounding area is larger than the boundary area. For example, the surrounding area consists of the printing dots in the boundary area and all printing dots directly adjacent to the boundary area. If only image spots which are to be imaged lie within the boundary area and in the surrounding area there are more image spots to be imaged than a certain limit value, for example the number of image spots to be imaged in the boundary area, in particular if one or more areas having additional image spots to be imaged are adjacent to the boundary area, then the surrounding area has a full-tone area which is at risk of uncontrolled detachment. In this case in particular, a supporting point will be generated in the method according to the present invention. If, however, the boundary area is not a full-tone area or there are fewer image spots to be imaged in the surrounding area than a particular limit value, in particular if no area with additional image spots to be imaged is adjacent to the boundary area, then in the surrounding area there is no danger of uncontrolled detachment. In such cases, no supporting point is generated in the method according to the present invention.
If supporting points are set in small, full-cover areas (letters, lines, or similar), they may be distracting. In addition, with small burn-off areas the danger of uncontrolled detachment is less than with large burn-off areas. If a supporting point is to be set, a surrounding area analysis of the adjacent image spots is carried out.
In the method according to the present invention for digital imaging of a printing form, it is possible to determine the number of image spots to be imaged in a surrounding area of a reference point in an analysis of the image data represented in digital form as a bit field. A surrounding area analysis may, therefore, be carried out in a surrounding area around a position in the bit field which corresponds to the reference point. In other words, supporting points may be generated on the basis of the bit field.
In a calibration taking place earlier than the method, it is possible to determine the geometric shape and extent of the surrounding area and/or the limit value and/or the geometric shape and extent of the boundary area and/or the distance from a first reference point to a second reference point. Calibration may be carried out by printing tests. In other words, values for the parameters mentioned are determined in printing tests. The geometric shape (circle, square, or similar) and extent (radius) of the surrounding area in which the surrounding area analysis is carried out, and of the boundary area at a size at which no uncontrolled detachment yet occurs, are to be determined in printing tests for the printing form actually used. It is advantageous for good print quality to provide for as few supporting points as possible. For this reason and others, the maximum possible distance between the supporting points is determined by printing tests.
The method according to the present invention may be performed iteratively. In other words, it may be determined at a plurality of reference points whether the limit value has been exceeded, with the reference points being distributed in a uniform grid over the printing area of the printing form. In other words, it may be particularly advantageous to set the supporting points at uniform intervals and in particular at intervals that are as large as possible. The interval may be greater than, equal to, or smaller than the extent of the boundary area. In such a procedure, supporting points may be set to match the needs relating to the actual image information to be printed, the subject. The total image information is observed at a plurality of uniformly distributed positions. The method is robust with respect to different subjects to be printed.
In an advantageous embodiment of the method according to the present invention, the distance from a first reference point to a second reference point is essentially identical to the extent of the boundary area. In other words, the reference points are so close together that the boundary areas touch one another. Tight coverage (depending on the geometric shape of the boundary area, this may be complete or incomplete) of the printing area with boundary areas is achieved. A surrounding area analysis is thereby carried out over the printing area to the most complete extent possible.
The inventive idea also includes a device: a system according to the present invention for digital imaging of printing forms in a method according to this description includes an energy source, a cleaning unit, a control unit, and an image processing unit with a computing unit. In the computing unit of the image processing unit of the system according to the present invention a program is executable, the program having at least one part or section in which at a number of positions in a bit field representing the image data in digital form, which correspond to the reference points, it is determined whether the limit value has been exceeded. In this description the image processing unit is understood to be a part of the system for digital imaging: the system includes a device for digital imaging and an image processing unit connected to it.
In a preferred embodiment, the image processing unit includes a raster image processor (RIP) and a data buffer (working memory) for the image data represented in digital form as a bit field. The program may have at least one part or section in which the bit field is modified in at least one area at the positions at which the limit value is exceeded. In order to achieve rapid processing to create the supporting point, a partial area of the image information is rastered and stored in the data buffer (working memory), and a supporting point is set depending on the results of the surrounding area analysis. The modified partial area may then be stored.
The overall inventive idea also includes the use of the method according to the present invention and/or of the system according to the present invention for imaging in a printing unit and/or in a printing press. A printing unit according to the present invention includes a system according to the present invention for imaging as described in this description. The printing unit may, in particular, be a direct or indirect flatbed printing unit, a wet offset printing unit, a dry offset printing unit, or similar. A printing press according to the present invention has at least one printing unit according to the present invention. The printing press may be a sheet-fed or web-fed press. Typical printed materials are paper, cardboard, paperboard, organic polymers (in the form of fabrics, sheets, or workpieces), or similar. A sheet-fed printing press may have a feeding unit, a delivery unit and if appropriate also at least one finishing system (varnishing unit, stamping unit, corrugating unit, or similar). A web-fed printing press may have a reel changer, a dryer, and a folder.
Further advantages and advantageous embodiments and refinements of the invention are represented on the basis of the following figures and their description.
Sub-figure A of
In consequence, in a modification step 56 the bit at position 38 is changed. Sub-figure B of
Sub-figure B of
Sub-figure C of
Sub-figure D of
Sub-figure B of
Sub-figure C of
The system for digital imaging includes a control unit 96, which is linked to energy source 86. Both may be integrated in a compact design. Control unit 96 makes activation of the energy source possible, in accordance with the image information. Signals which represent at least portions of the image information to be imaged are transmitted to control unit 96 from image processing unit 98 linked to it. Those parts of the information to be imaged which belong specifically to the points to be imaged along the path of image spot 112 of light beam 62 over printing form 10 are passed to control unit 96. Image processing unit 98 includes a computing unit 100 in which a program runs to carry out a surrounding area analysis of the image data. Image processing unit 98 includes a raster image processor (RIP) 102 and a data buffer 104 so that modifications to the temporarily stored or buffered image data may be undertaken after processing in raster image processor 102. Image processing unit 98 is connected to a printer pre-stage interface 106, through which image data may reach image processing unit 98.
Number | Date | Country | Kind |
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102 57 372 | Dec 2002 | DE | national |
Number | Name | Date | Kind |
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6378432 | Lewis | Apr 2002 | B1 |
6432211 | Schmitt et al. | Aug 2002 | B1 |
20020015042 | Robotham et al. | Feb 2002 | A1 |
Number | Date | Country |
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0887204 | Dec 1998 | EP |
Number | Date | Country | |
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20040114125 A1 | Jun 2004 | US |