The present disclosure relates generally to engine control, and, more particularly, to directing fuel flow to a gas turbine engine.
Single hydro-mechanically controlled turbine engines typically feature a manual override mode. This mode is provided in case of mechanical failure in the control system of the engine. It allows a pilot to complete a flight following such an event. In this mode, the pilot may directly modulate the fuel flow sent to the engine. It is the pilot's responsibility to ensure that engine limits as well as maximum temperature of the engine is respected. If the pilot does not modulate the fuel flow in an appropriate manner this may result in surge or flameout of the engine.
Some electronically controlled engines are provided without a manual override mode, as they have an additional level of redundancy incorporated already. However, there is a need for including a manual override mode even in such engines.
In one aspect, there is provided a method for directing fuel flow to an engine for an aircraft when the engine is in an electronic manual override mode. The method comprises determining a commanded fuel flow to the engine from a fuel schedule based on a position of an engine control lever for controlling the engine; applying a limit on the commanded fuel flow when the commanded fuel flow exceeds a maximum fuel flow threshold; and directing fuel flow to the engine based on the commanded fuel flow while maintaining fuel flow within the limit.
In another aspect, there is provided a system for directing fuel flow to an engine for an aircraft when the engine is in an electronic manual override mode. The system comprises a processing unit and a non-transitory computer-readable memory having stored thereon program instructions executable by the processing unit. The instructions are executable for determining a commanded fuel flow to the engine from a fuel schedule based on a position of an engine control lever for controlling the engine; applying a limit on the commanded fuel flow when the commanded fuel flow exceeds a maximum fuel flow threshold; and directing fuel flow to the engine based on the commanded fuel flow while maintaining fuel flow within the limit.
In yet another aspect, there is provided a method for directing fuel flow to an engine for an aircraft when the engine is in an electronic manual override mode. The method comprises determining a commanded fuel flow to the engine based on a position of an engine control lever for controlling the engine; monitoring a temperature of the engine; applying a limit on the commanded fuel flow based on the temperature of the engine to maintain the temperature of the engine within a maximum temperature threshold; and directing fuel flow to the engine based on the commanded fuel flow while maintaining fuel flow within the limit.
In another aspect, there is provided a system for directing fuel flow to an engine for an aircraft when the engine is in an electronic manual override mode. The system comprises a processing unit and a non-transitory computer-readable memory having stored thereon program instructions executable by the processing unit. The instructions are executable for determining a commanded fuel flow to the engine based on a position of an engine control lever for controlling the engine; monitoring a temperature of the engine; applying a limit on the commanded fuel flow based on the temperature of the engine to maintain the temperature of the engine within a maximum temperature threshold; and directing fuel flow to the engine based on the commanded fuel flow while maintaining fuel flow within the limit.
Reference is now made to the accompanying figures in which:
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
Engine 10 generally comprises in serial flow communication: a fan 12 through which ambient air is propelled, a compressor section 14 for pressurizing the air, a combustor 16 in which the compressed air is mixed with fuel and ignited for generating an annular stream of hot combustion gases, and a turbine section 18 for extracting energy from the combustion gases. Axis 11 defines an axial direction of the engine 10.
With reference to
The method 200 is applicable for directing fuel flow to the engine 10 when the engine 10 is in an electronic manual override mode. The electronic manual override mode refers to when a secondary mechanism is used for directing fuel flow to the engine 10, instead of a primary mechanism that is conventionally used for directing fuel flow to the engine 10.
At step 202, a commanded fuel flow to the engine 10 is determined from a fuel schedule based on a position of an engine control lever used for controlling the engine 10. The engine control lever may comprise a thrust lever, a power lever and/or any other suitable mechanism for controlling the engine 10. The position of the engine control lever may be defined by an angle, such as a power lever angle (PLA). The position of the engine control lever may be determined using position sensors or other position determining mechanisms.
The position of the engine control lever used for controlling the engine 10 is obtained, either dynamically in real time when needed or regularly/irregularly in accordance with any predetermined time interval. The position of the engine control lever may be actively retrieved, or may be passively received. For example, the position of the engine control lever may be retrieved and/or received from a measuring device comprising one or more sensors for measuring the position of the engine control lever. By way of another example, the position of the engine control lever may be retrieved and/or received from a control system or aircraft/engine computer. In some embodiments, the position of the engine control lever is obtained via existing components as part of engine control and/or operation. In some embodiments, step 202 comprises triggering measurement of the position of the engine control lever whenever method 200 is initiated.
The fuel schedule may be any suitable equation, lookup table, and the like, to determine the commanded fuel flow from the position of the engine control lever. With additional reference to
Referring back to
With additional reference to
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In some embodiments, the maximum fuel flow threshold 330 varies as a function of one or more operating conditions. In other words, the maximum fuel flow threshold 330 corresponds to a value that changes based on one or more operating conditions. Operating conditions refer to one or more conditions associated with the aircraft and may comprise aircraft speed, ambient conditions, engine extractions, engine temperature, any suitable operating conditions associated with the engine 10 and/or any other suitable aircraft operating conditions. Ambient conditions refer to conditions outside of the aircraft and may comprise air temperature, altitude and/or any other suitable ambient condition. Engine extractions refer to conditions placed on the engine 10 that affects the operation of the engine 10 and may comprise cabin bleed, electrical load and/or any other suitable engine extractions.
The fuel flow threshold 330 may be determined as a function of one or more operating conditions. In some embodiments, the method 200 further comprises, obtaining one or more operating conditions and determining the maximum fuel flow threshold 330 as function of the obtained one or more operating conditions. The operating conditions may be obtained by one or more measuring devices comprising one or more sensors. The operating conditions may be determined in real time when needed, or may be determined regularly/irregularly in accordance with any predetermined time interval. Operating conditions may be actively retrieved, or may be passively received. For example, one or more of altitude, ambient temperature, aircraft speed and engine extractions may be obtained and used to determine the maximum fuel flow threshold 330. In other words, the maximum fuel flow threshold 330 may be determined as a function of one parameter, two parameters, or three or more parameters.
By way of a specific and non-limiting example, an altitude of the aircraft is obtained and the maximum fuel flow threshold 330 is determined based on the altitude of the aircraft. In some embodiments, the maximum fuel flow threshold 330 is determined based on altitude and at least one additional parameter such as one or more of aircraft speed, engine temperature, air temperature, engine extractions and any other suitable operating condition. For example, altitude and aircraft speed may be used to determine the maximum fuel flow threshold. By way of another example, altitude, aircraft speed and engine extractions may be used to determine the maximum fuel flow threshold. By way of yet another example, altitude, ambient temperature, aircraft speed and engine extractions may be used to determine the maximum fuel flow threshold from a plurality of maximum fuel flow thresholds. The fuel flow threshold may be determined in any suitable manner such as by use of an equation, by use of a lookup table, by selecting from a plurality of maximum fuel flow thresholds based on one or more operating conditions and the like.
In some embodiments, the maximum fuel flow threshold 330 corresponds to a fuel flow amount occurring at a predetermined value above a maximum power rating of the engine 10. The maximum power rating of the engine 10 corresponds to the highest power of the engine 10 to avoid damage to the engine 10 and may be set as a guideline by the manufacturer of the engine 10. The maximum power rating of the engine may be a maximum power rating for low altitudes (e.g., altitudes at take-off) and/or a power rating for emergency power (e.g., altitudes for performing take-off maneuvers). The maximum power rating of the engine 10 varies depending on the practical implementation of the engine 10. The predetermined value above the maximum power rating of the engine 10 may be determined by computer simulation or engine testing. The predetermined value may be a percentage above the maximum power rating of the engine 10.
In some embodiments, the maximum fuel flow threshold 330 corresponds to a fuel flow amount to prevent hot section distress on the engine 10. Hot section distress on the engine 10 refers to distress on components (e.g., such as: combustion liner, exit ducts, fuel nozzles, compressor turbine nozzle vanes, compressor turbine blades and/or the like) of the engine 10 that are subject to hot temperatures. The fuel flow amount to prevent hot section distress on the engine 10 may be determined by computer simulation or engine testing. Other techniques for setting the maximum fuel flow threshold 330 are contemplated.
In some embodiments, the fuel schedule 302 may be selected from a plurality of fuel schedules as a function of one or more operating conditions, where each one of the plurality of fuel schedules has a respective fuel flow that varies with the position of the engine control lever. In some embodiments, the method 200 further comprises obtaining one or more operating conditions and selecting the fuel schedule 302 as a function of the obtained one or more operating conditions. By way of a specific and non-limiting example, the method 200 may comprise obtaining an altitude of the aircraft and selecting a fuel schedule based on the altitude of the aircraft. With reference to
In some embodiments, the fuel schedules 3021, 3022, 3023, , . . . , 302N depend on altitude and at least one additional parameter based on one or more of ambient conditions, operating conditions and engine extractions. For example, the fuel schedules 3021, 3022, 3023, , . . . , 302N illustrated in
The selection of the fuel schedule 302 from a plurality of fuel schedules may vary depending on practical implementation. For example, altitude and aircraft speed may be used to select a specific fuel schedule from a plurality of fuel schedules. By way of another example, altitude, aircraft speed and engine extractions may be used to select a specific fuel schedule from a plurality of fuel schedules. By way of yet another example, altitude, ambient temperature, aircraft speed and engine extractions may be used to select a specific fuel schedule from a plurality of fuel schedules. In other words, a given fuel schedule may have values that are set as a function of one parameter, two parameters, or three or more parameters.
In some embodiments, selecting the fuel schedule based on one or more operating conditions comprises selecting the maximum fuel flow threshold based on one or more operating conditions. In other words, in some embodiments, when the fuel schedule is selected, the fuel schedule has a maximum fuel flow threshold associated therewith and the maximum fuel flow threshold is selected by virtue of selecting of the fuel schedule.
In some embodiments, the method 200 further comprises detecting the electronic manual override mode of the engine 10. For example, the pilot may manually override the engine 10 into the electronic manual override mode by actuating a switch, a lever, any other suitable mechanism or any other cockpit control. The actuating of the switch, lever, other suitable mechanism or other cockpit control may be detected by monitoring the switch, lever, other suitable mechanism, or via another cockpit control. Once the electronic manual override mode is detected, steps 202, 204 and 206 of method 200 may then be performed. In some embodiments, a control signal is received indicative of the activation of the electronic manual override mode. In response to receipt of the control signal, the method 200 is performed.
In some embodiments, the method 200 further comprises detecting a fault of a control system for controlling the engine 10 and triggering the electronic manual override mode. The fault of the control system for controlling the engine 10 may be a pre-defined fault of the control system such as a failure of operation of the control system. The detecting of the fault of the control system for controlling the engine 10 may be detected based on monitoring the control system 50 or one or more components of the engine 10. Once the electronic manual override mode is triggered, the steps 202, 204 and 206 of method 200 may then be performed. In some embodiments, a control signal is received indicative of the fault of the control system. In response to receipt of the control signal, the electronic manual override mode is triggered and/or method 200 is performed.
With reference to
The method 400 is applicable for directing fuel flow to the engine 10 when the engine 10 is in the electronic manual override mode. At step 402, the commanded fuel flow to the engine is determined based on the position of the engine control lever. Step 402 may be implemented in a similar manner as step 202.
At step 404, a temperature of the engine 10 is monitored. The temperature of the engine 10 may be monitored by a temperature measurement device comprising one or more sensors for measuring temperature of the engine 10. The temperature of the engine 10 may be dynamically obtained in real time when needed, or may be obtained periodically in accordance with any predetermined time interval. The temperature of the engine 10 may be actively retrieved, or may be passively received. By way of another example, the temperature of the engine 10 may be retrieved and/or received from a control system or aircraft/engine computer. In some embodiments, the temperature of the engine 10 is obtained via existing components as part of engine control and/or operation. In some embodiments, step 404 comprises triggering measurement of the temperature of the engine 10 whenever method 400 is initiated. The temperature monitored may be the inter turbine temperature (ITT), which is measured between high pressure and low pressure turbines of the engine 10.
At step 406, a limit is applied on the commanded fuel flow based on the temperature of the engine 10 to maintain the temperature of the engine 10 within a maximum temperature threshold. The maximum temperature threshold may be any suitable predetermined threshold based on the implementation on the engine 10. The maximum temperature threshold may correspond to a temperature occurring at the maximum power rating of the engine 10. The maximum temperature threshold may correspond to a temperature to prevent hot section distress on the engine 10. The maximum temperature threshold may be determined based on computer simulations and/or engine testing.
The limit applied to the commanded fuel flow may be determined in any suitable manner depending on the practical implementations. In some embodiments, the limit applied on the commanded fuel flow is determined by use of a control loop. The control loop may use the commanded fuel flow and the temperature of the engine to determine the limit applied on the commanded fuel flow such that the temperature of the engine 10 does not exceed the maximum temperature limit. The control loop may determine the limit applied on the commanded fuel flow in real time when needed, or may be obtained periodically in accordance with any predetermined time interval.
At step 408, fuel flow is directed to the engine based on the commanded fuel flow while maintaining fuel flow within the limit. In other words, fuel flow is directed to the engine 10 based on the commanded fuel flow without exceeding the fuel flow limit. The fuel flow may be direct to the engine 10 by controlling a fuel pump associated with the engine 10.
Similar to method 200, in some embodiments, the method 400 further comprises detecting the electronic manual override mode of the engine 10. Similar to method 200, in some embodiments, the method 400 further comprises detecting a fault of a control system for controlling the engine and triggering the electronic manual override mode.
It should be appreciated that the methods 200, 400 allow for a pilot to directly control the fuel flow to the engine 10 by the engine control lever but limiting the fuel flow to the engine 10, and consequently the power of the engine 10, which may reduce or prevent damage and/or distress on the engine 10.
With reference to
The memory 514 may comprise any suitable known or other machine-readable storage medium. The memory 514 may comprise non-transitory computer readable storage medium, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. The memory 514 may include a suitable combination of any type of computer memory that is located either internally or externally to device, for example random-access memory (RAM), read-only memory (ROM), compact disc read-only memory (CDROM), electro-optical memory, magneto-optical memory, erasable programmable read-only memory (EPROM), and electrically-erasable programmable read-only memory (EEPROM), Ferroelectric RAM (FRAM) or the like. Memory 514 may comprise any storage means (e.g., devices) suitable for retrievably storing machine-readable instructions 516 executable by processing unit 512. In some embodiments, the computing device 510 can be implemented as part of a full-authority digital engine controls (FADEC) or other similar device, including electronic engine control (EEC), engine control unit (EUC), and the like.
The methods and systems for directing fuel flow described herein may be implemented in a high level procedural or object oriented programming or scripting language, or a combination thereof, to communicate with or assist in the operation of a computer system, for example the computing device 510. Alternatively, the methods and systems for directing fuel flow may be implemented in assembly or machine language. The language may be a compiled or interpreted language. Program code for implementing the methods and systems for directing fuel flow may be stored on a storage media or a device, for example a ROM, a magnetic disk, an optical disc, a flash drive, or any other suitable storage media or device. The program code may be readable by a general or special-purpose programmable computer for configuring and operating the computer when the storage media or device is read by the computer to perform the procedures described herein. Embodiments of the methods and systems for directing fuel flow may also be considered to be implemented by way of a non-transitory computer-readable storage medium having a computer program stored thereon. The computer program may comprise computer-readable instructions which cause a computer, or in some embodiments the processing unit 512 of the computing device 510, to operate in a specific and predefined manner to perform the functions described herein.
Computer-executable instructions may be in many forms, including program modules, executed by one or more computers or other devices. Generally, program modules include routines, programs, objects, components, data structures, etc., that perform particular tasks or implement particular abstract data types. Typically the functionality of the program modules may be combined or distributed as desired in various embodiments.
With reference to
The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure.
Various aspects of the methods and systems for directing fuel flow of an engine of an aircraft may be used alone, in combination, or in a variety of arrangements not specifically discussed in the embodiments described in the foregoing and is therefore not limited in its application to the details and arrangement of components set forth in the foregoing description or illustrated in the drawings. For example, aspects described in one embodiment may be combined in any manner with aspects described in other embodiments. Although particular embodiments have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from this invention in its broader aspects. The scope of the following claims should not be limited by the embodiments set forth in the examples, but should be given the broadest reasonable interpretation consistent with the description as a whole.