The present invention concerns a method and system for extending railway track downstream of one end of existing track.
To place in position the cross-ties and rails required for building railway lines, known methods and systems are generally heavy and cumbersome.
Various means have already been proposed for streamlining railway track laying systems.
Document GB 2432564 describes a machine arranged to lay track panels alongside a wagon transporting track panels, by means of a pivoting arm. The machine described is suitable for creating new track alongside pre-existing track. It appears to be difficult, even impossible, to use the described machine for creating new track if there is no pre-existing track parallel to the new track.
Document WO2009/050439 uses means of small size in particular one or more vehicles capable of moving outside the track which do not require the existence of pre-existing adjacent track. However the described means, which only allow rails to be moved, clearly cannot be used if cross-ties are not previously laid.
The present invention sets out to overcome the drawbacks of the known prior art.
For this purpose, so as to extend a railway track downstream of one end of existing track, the subject of the invention is a method comprising:
a step to convey a current track panel whereby an operator causes a motorized lorry to travel on the existing track, the lorry comprising rail wheels and a retracted mechanism for off-track travel and carrying the said current panel, so as to bring the motorized lorry close to the said track end;
a step for positioning the current panel downstream of the existing track, whereby the operator deploys the off-track travel mechanism so as to position an upstream end of the current panel directly above the end of the existing track by causing the motorized lorry to travel downstream of the existing track;
a step to release the current panel whereby the operator evacuates the motorized lorry leaving the upstream end of the current panel directly above the end of the existing track; and
a step to lay the current panel whereby the operator lowers the current panel until the upstream end of the current panel coincides with the end of the existing track.
Advantageously, to deploy the off-track travel mechanism:
the conveying step comprises a first transient phase in which the operator brings the motorized lorry near, causing it to carry connecting track bracket-suspended at the front, until a rear end of the connecting track is placed directly above the end of the existing track;
the positioning step comprises a second transient phase in which the operator lowers the connecting track in the continuation of the existing track, a third transient phase in which the operator causes the motorized lorry to move forward along the connecting track until it is possible to deploy the off-track travel mechanism off the existing track, and a fourth transient phase in which the operator deploys the off-track travel mechanism.
In particular to evacuate the motorized lorry, the release step comprises a fifth transient phase in which the operator uses the off-track travel mechanism to return the motorized lorry over the connecting track, a sixth transient phase in which the operator retracts the off-track travel mechanism to re-position the rail wheels of the motorized lorry in contact with the connecting track, a seventh transient phase in which the operator drives the motorized lorry back from the connecting track onto the existing track so as to take hold of the connecting track, an eighth transient phase in which the operator causes the connecting track to be lifted, and a ninth transient phase in which the operator reverses the motorized lorry bringing the connecting track to above the existing track.
Advantageously also, to leave the upstream end of the current panel directly above the existing track end:
the conveying step comprises a first laying phase in which the operator hooks at least one first extendable gantry crane onto the current panel.
the positioning step comprises a second laying step whereby the operator immobilizes the motorized lorry when the entirety of the current panel is downstream of the existing track, and a third laying phase whereby the operator lowers one or more legs of the said at least first extendable gantry crane until they rest on the ground so as to lift the said gantry which then lifts the current panel to above the motorized lorry.
In particular, the laying step comprises a fourth laying phase in which the operator lowers the said at least one first extendable gantry crane so as to lay the current panel in the continuation of the existing track then unhooks the said first extendable gantry crane from the current panel, and a fifth laying phase in which the operator lifts the said first extendable gantry crane.
Further advantageously the method comprises a transfer step in which the operator loads a following panel on the motorized lorry so as to re-loop the implementation of the method onto the conveying step at which the following panel becomes the current panel.
More particularly, the transfer step comprises a first transfer phase in which the operator brings a beam carried by the motorized lorry to under at least one second extendable gantry crane from which the said following panel is suspended, and a second transfer phase in which the operator lowers the said second extendable gantry crane so as to lay the said following panel on the said beam.
More particularly the transfer step comprises a third transfer phase in which the operator lifts the said a least one second extendable gantry crane so as to leave the said following panel on the said beam, and a fourth transfer phase in which the operator moves forward the motorized lorry so as to place the beam underneath the said at least one first extendable gantry crane.
Preferably at least one of the transfer phases is conducted during the laying step.
To extend railway track downstream of one end of existing track, a further subject of the invention is a system comprising:
a motorized lorry which comprises rail wheels to travel on the existing track, and a retractable off-track travel mechanism so as to be able to transport a current track panel on the existing track and off the existing track;
at least one first extendable gantry crane arranged to hook the current panel thereupon; and
connecting track removably bracket-suspended at the front of the motorized lorry.
In particular, the system comprises a beam arranged to support the current panel on the said motorized lorry.
Advantageously the system comprises at least one second extendable gantry crane arranged to hook the following panel thereupon.
Also advantageously, the system comprises a rail lorry to support the beam by accompanying the movements of the motorized lorry, without leaving the track.
Also advantageously, the connecting track comprises two rails of length substantially equal to the length of the motorized lorry, held together by cross-ties of length equal to the spacing between the rails.
The invention will be better understood and other objectives, characteristics, details and advantages thereof will become more clearly apparent in the explanatory description below with reference to the appended schematic drawings given solely as examples illustrating one embodiment of the invention and in which:
a and 25b are front and perspective views of a first state of the system according to the invention;
a and 26b are front and perspective views of a second state of the system according to the invention;
To extend railway track downstream of one end of existing track,
In each of preceding
In
Solely as a non-limiting illustration, the operator is a human being, a team of human beings or a programmable logic controller. If the operator is a human being, a portable remote control station allows controlling of the functions which are each servo-controlled for implementing the method. The use of a programmable logic controller is possible provided it is equipped with sensors and a programme that are sufficient to make provision for all the situations which may occur. A human being is able to confront unexpected and varied situations whilst controlling the proper conducting of the method without having to invest in a prohibitive number of sensors and complex combined programming.
In one preferred embodiment illustrated in
The purpose of the beam 44 is to maintain the panel 32 flat. In the absence of a beam, the panel which may be 36 meters in length or more for example, even only 24 meters or less, will tend to bend under its own weight to which must be added the weight of the gantries 33 when it is not laid on the ground, on account of the flexibility of the rails having such lengths. The length of the beam is preferably adapted to the length of the panel 32. A slightly shorter length allows the system to be made more lightweight without causing any observable bending at the ends.
The number of extendable gantry cranes 33 is also a function of the length of the panel 32. In the example illustrated in
a and
Remote controlled clamps 47 allows the current panel 32 to be hooked onto the extendable gantry crane 33 so that when the two legs 39 resting on the ground lift the extendable gantry crane 33, the panel 32 is lifted off the beam 44. The clamps illustrated in open position in
If several extendable gantry cranes 33 are used they are connected by link bars 54 so as to form a rigid structure. The hydraulic units 48 are then synchronized so as to generate uniform deployment movement then uniform lifting and lowering of the extendable gantry cranes 33.
As explained above, the beam 44 is essentially useful when the panel 32 is of long length. A very short panel could perfectly well be supported directly on the motorized lorry 34. A panel of average length could be supported by a beam carried by the motorized lorry 34 alone. If the panel 32 is of large size as illustrated in
As illustrated in
The mounting of the connecting track 38 onto the end of the beam 44 is detailed in
In the raised position of the connecting track 38 illustrated in a side view in
In the lowered position of the connecting track 38, which is illustrated in a side view in
The hook 64 is of known shape to allow firm gripping of the connecting track in raised position and to allow easy release of the connection track in lowered position when the beam 44 moves forward and the connecting track 38 comes to rest on the ground.
At the laying phase 1 illustrated in
At the laying phase 1 of conveying step 101, the operator hooks at least one extendable gantry crane 33 onto the current panel 32 resting on the beam 44, in particular by remote controlling the clamps 47 so that they close firmly around the rails of the current panel 32. The beam 44 loaded with the panel arrives at the laying front.
During transient phase 2 of step 101, the operator brings the motorized lorry 34 near to the connecting track 38 hanging in raised position in front of the beam 44 until the rear end of the connecting track 38 can be placed directly above the end 36 of the existing track 31. The placing in direct overhead position of the connecting track then validates transition 102 to step 103 during which the current panel 32 is positioned downstream of the existing track 31.
During transient phase 3 of the positioning step 103, the operator lowers the connecting track 38 into the continuation of the existing track 31 in particular by remote controlling the jack 60.
During transient phase 4 of step 103 the operator moves the motorized lorry 34 forwards on the connecting track 38 until it is possible to deploy the off-track travel mechanism off the existing track 31. During transient phase 4 illustrated in
During transient phase 5 of step 103, the operator deploys the off-track travel mechanism by remote controlling rotation of the arms 52 which allows simultaneous contact of the off-track travel mechanism 50 with the ground and the eased contact of the wheels 51 with the rails of the connecting track whilst maintaining the motorized lorry 34 horizontal. The operator uncouples the driving motor of the rail wheels and couples the driving motor of the off-track travel mechanism 50.
During laying phase 6, the operator moves the motorized lorry 34 forward by means of the caterpillars which bear on the ground either side of the rails of the connecting track 38. For as long as the rail wheels touch the rails 41 of the connecting track they simply follow by free-wheeling as do those of the rail lorry 35. The operator continues to move the lorry 34 forward which gradually leaves the connecting track without undergoing any misalignment, whether lateral or vertical. The lorry continues to move forward off track until the entirety of the current panel 32 is downstream of the existing track 31 with the rear end of the panel 32 directly above the downstream end of the existing track 31, when the operator immobilizes the motorized lorry 34. The overhang length of the panel 32 at the rear of the beam 44 and the overhang length of the beam 44 at the rear of the rail lorry 35 are such that the rail lorry 35 remains on the connecting track 38 when the rear end of the panel 32 lies directly overhead the downstream end of the existing track 31.
During laying phase 7, the operator synchronously lowers the legs 39 of the extendable gantry cranes 33 until the legs 39 resting on the ground lift up the gantry 33 whose radio-controlled clamps 47 then lift up the current panel 32 from the beam carried by the motorized lorry 34 leaving the upstream or rear end 37 of the current panel 32 directly above the downstream end 36 of the existing track 31. The placing in overhead position of the panel 32 validates transition 104 to step 105 in which the panel is released.
During transient phase 8, the operator uses the off-track travel mechanism to bring the motorized lorry 34 back over the connecting track 38. On reversing, the motorized lorry 34 causes the reversing of the rail lorry 35 on the track 31 by pushing on the beam 44. The rail lorry 35 engaged on the rails, acts naturally on the beam 44 to guide the motorized lorry 34 mechanically towards the connecting track 38.
During transient phase 9 the operator stops the motorized lorry 34 which has arrived on the connecting track 38 then retracts the off-track travel mechanism to replace the rail wheels of the motorized lorry 34 in contact with the connecting track 38. The operator then performs a reverse operation to that of phase 5 to couple the driving motor of the lorry 34 with the rail wheels.
During transient phase 10, the operator sends the motorized lorry 34 back from the connecting track 38 onto the existing track 31 to fully evacuate the beam 44 from underneath the panel 32. By moving back the front end of the beam 44 over the connecting track 38 and with the bar 61 lowered, the hook 64 naturally comes to grasp the connecting track 38. If, during phase 4 or later, the operator had raised the bar 61 to facilitate moving of the beam 44, the operator orders the jack 60 to lower the hook 64 over the connecting track before sending back the lorry 34.
During transient phase 11, the operator lifts up the connecting track 38 for example by commanding withdrawal of the jack 60 which then pulls on the cable 59.
During transient phase 12, the connecting track 38 being lifted above the level of the track 31, the operator reverses the motorized lorry 34 which brings the connecting track 38 back above the existing track 31. The track 31 in the centre of
Therefore, the evacuation of the lorry 34 by the operator, at the end of the release step 105 of the current panel 32, leaves the upstream end 37 in other words the rear end of the current panel 32 hanging from the clamps 47 of the extendable gantry cranes 33 directly above the end 36 of the existing track 31. The removed status of the connecting track then validates a transition 106 to the actual laying step 107.
During the laying phase 13 illustrated on the left side in
At the laying phase 14 illustrated on the left side of
In this manner, the lowering of the current panel 32 on the ground by the operator, at the end of step 105, causes the upstream end 37 of the current panel 32 to coincide with the end 36 of the existing track 31. The current panel 32, laid on the ground, then extends the existing track 31 by a track panel length thereby validating transition 108 towards possible repeat of the method starting from step 101 when needed.
During the first transfer phase 16, the operator brings the beam 44 carried by the motorized lorry 34 to underneath a set of second extendable gantry cranes 43 from which the following panel 42 is hung.
At the second transfer phase 17, the operator lowers the extendable gantry cranes 43 so as to lay the following panel 42 on the beam 44.
At the third transfer phase 18, the operator lifts up the second extendable gantry cranes 43 to leave the following panel 42 on the beam 44.
Transfer step 109 is completed by a fourth transfer phase 15 illustrated in
The performing of one or more transfer phases during laying step 107 provides savings in time for extending the track 31.
For as long as track panels are to be laid one after the other to extend the existing track, each validation of the transition 110 activates a feed step 111 for a supply panel of the method.
When the following panel 42 is transferred towards the extendable gantry cranes 33, the extendable gantry cranes 43 are free for hooking a supply panel thereupon which then becomes the new following panel 42. The supply can be ensured for example by bringing a transport wagon—not illustrated—to underneath the extendable gantry cranes 43, on which one or more track panels are stacked to supply the system.
The supplied panel validates transition 112 to step 109 ready to be activated subsequent to the next validation of transition 106.
The method of the invention has been described with respect to extending track beyond existing track. Evidently the method can also be applied for track renewal, the former track being removed to leave the way free for laying new track which then forms a track which is extended as and when the former track is removed.
In one preferred embodiment a length of beam 44 e.g., between 31 meters and 32 meters as a non-limiting illustration, provides support for track panels 36 meters in length. Advantageously, the beam 44 can be separated into three parts 44a, 44b and 44c which can be loaded onto a platform 81 of a road vehicle as illustrated by the packing in
With reference to the packing in
With reference to the packing in
For the sizing of the system of the invention, every possible weight reduction is sought to promote saving in energy whilst preserving the mechanical robustness required for implementing the method of the invention.
Three trucks therefore allow the transporting of the system of the invention via road to the construction sites thereby providing large flexibility of use. At initial step 100 of the method, the system is brought on site, preferably when the wagons transporting the track panels are already on site to minimize the stay time of the system on the site. At step 100, the elements of the system are unloaded from the platforms 81, 82 and 83 then the system is assembled. At the end of step 100, the system is then ready to initiate steps 101 and 111 of the method of the invention.
It is noted that the method and system just described are modular and can be adapted to different track panel lengths. The description has been given with respect to panels 36 meters in length which require three extendable gantry cranes. For operation with panels 24 meters in length, it is possible to envisage only sets of two extendable gantry cranes and to reduce the length of the beam by placing end to end the front part 44a and the rear part 44c without assembling the central part 44b of the beam 44.
The method of invention allows rail track of excellent quality to be obtained rapidly and at low cost.
Number | Date | Country | Kind |
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09 58066 | Nov 2009 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2010/052404 | 11/9/2010 | WO | 00 | 7/23/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/058271 | 5/19/2011 | WO | A |
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Number | Date | Country | |
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20120279414 A1 | Nov 2012 | US |