Method and system for management of by-products from subterranean zones

Information

  • Patent Grant
  • 6681855
  • Patent Number
    6,681,855
  • Date Filed
    Friday, October 19, 2001
    23 years ago
  • Date Issued
    Tuesday, January 27, 2004
    21 years ago
Abstract
An improved method for management of by-products from subterranean zones, comprising drilling a first well system into a subterranean zone, wherein the first well system comprises a first drainage pattern. By-product and gas from a first volume of the subterranean zone is removed via the first well system. A second well system is drilled into the subterranean zone, wherein the second well system comprises a second drainage pattern, and by-product is moved from a second volume of the subterranean zone to the first volume of the subterranean zone. Gas is then produced from the second volume of the subterranean zone. Subsequent drainage patterns repeat the process.
Description




TECHNICAL FIELD OF THE INVENTION




The present invention relates generally to management of materials in or from the subsurface of the earth, and more particularly a method and system for management of by-products from subterranean zones.




BACKGROUND OF THE INVENTION




Production of petroleum and other valuable materials from subterranean zones frequently results in the production of water and other by-products that must be managed in some way. Such by-product water may be relatively clean, or may contain large amounts of brine or other materials. These by-products are typically disposed of by simply pouring them at the surfaces or, if required by environmental regulations, hauling them off-site at great expense.




SUMMARY OF THE INVENTION




The present invention provides an improved method and system for management of subterranean by-products that substantially eliminates or reduces the disadvantages and problems associated with previous systems and methods. In a particular embodiment, entrained water drained from a portion of the subterranean zone in the course of gas or other hydrocarbon production can be returned to or managed within the subterranean zone to reduce produced water that must be disposed of at the surface.




In accordance with one embodiment of the present invention, a method and system for management of subterranean by-products takes advantage of the force of gravity acting on fluids in a dipping subterranean zone, such that water produced as a by-product of coal methane gas production is returned to or kept in the subterranean zone and tends to flow downdip, though the drainage patterns towards previously drained areas and away from areas of current gas production.




In accordance with another aspect of the present invention, the drainage patterns may comprise a pattern which provides substantially uniform fluid flow within a subterranean area. Such a drainage pattern may comprise a main bore extending from a first end of an area in the subterranean zone to a distant end of the area, and at least one set of lateral bores extending outwardly from a side of the main bore.




Technical advantages of the present invention include a method and system for more effectively managing water produced as a by-product of coalbed methane gas and other resource production processes. For example, where it is acceptable to return the by-product water associated with gas or hydrocarbon production to, or keep the by-product water in, the subterranean zones, the present invention may reduce the cost of, and regulatory burdens associated with, managing the by-product water.




Another technical advantage of the present invention includes producing a method and system for producing gas in environmentally sensitive areas. Entrained water that must be removed as part of the production process may instead be managed in the subsurface. Thus, run off or trucking is minimized.




Certain embodiments may possess none, one, some, or all of these technical features and advantages and/or additional technical features and advantages.




Other technical advantages of the present invention will be readily apparent to one skilled in the art from the following figures, description, and claims.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more complete understanding of the present invention and its advantages, reference is now made to the following description taken in conjunction with the accompanying drawings, wherein like numerals represent like parts, in which:





FIG. 1

is a cross-sectional diagram illustrating formation of a drainage pattern in a subterranean zone through an articulated surface well intersecting a vertical cavity well in accordance with one embodiment of the present invention;





FIG. 2

is a cross-sectional diagram illustrating production of by-product and gas from a drainage pattern in a subterranean zone through a vertical well bore in accordance with one embodiment of the present invention;





FIG. 3

is a top plan diagram illustrating a pinnate drainage pattern for accessing a subterranean zone in accordance with one embodiment of the present invention;





FIGS. 4A-4B

illustrate top-down and cross-sectional views of a first set of drainage patters for producing gas from dipping subterranean zone in accordance with one embodiment of the present invention.





FIGS. 5A-5B

illustrate top-down and cross-sectional views of the first set of drainage patterns and a second set of interconnected drainage patterns for producing gas from the dipping subterranean zone of

FIG. 4

at Time (2) in accordance with one embodiment of the present invention.





FIGS. 6A-6B

illustrate top-down and cross-sectional views of the first and second set of interconnected drainage patterns and a third set of interconnected drainage patterns for providing gas from the dipping subterranean zone of

FIG. 4

at Time (3) in accordance with one embodiment of the present invention.





FIG. 7

illustrates top-down view of a field of interconnecting drainage patters for producing gas from a dipping subterranean zone comprising a coal seam in accordance with one embodiment of the present invention.





FIG. 8

is a flow diagram illustrating a method for management of by-products from subterranean zones in accordance with one embodiment of the present invention.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates a well system in a subterranean zone in accordance with one embodiment of the present invention. A subterranean zone may comprise a coal seam, shale layer, petroleum reservoir, aquifer, geological layer or formation, or other at least partially definable natural or artificial zone at least partially beneath the surface of the earth, or a combination of a plurality of such zones. In this embodiment, the subterranean zone is a coal seam having a structural dip of approximately 0-20 degrees. It will be understood that other low pressure, ultra-low pressure, and low porosity formations, or other suitable subterranean zones, can be similarly accessed using the dual well system of the present invention to remove and/or produce water, hydrocarbons and other liquids in the zone, or to treat minerals in the zone. A well system comprises the well bores and the associated casing and other equipment and the drainage patterns formed by bores.




Referring to

FIG. 1

, a substantially vertical well bore


12


extends from the surface


14


to the target coal seam


15


. The substantially vertical well bore


12


intersects, penetrates and continues below the coal seam


15


. The substantially vertical well bore is lined with a suitable well casing


16


that terminates at or above the level of the coal seam


15


. It will be understood that slanted or other wells that are not substantially vertical may instead be utilized if such wells are suitably provisioned to allow for the pumping of by-product.




The substantially vertical well bore


12


is logged either during or after drilling in order to locate the exact vertical depth of the coal seam


15


at the location of well bore


12


. A dipmeter or similar downhole tool may be utilized to confirm the structural dip of the seam. As a result of these steps, the coal seam is not missed in subsequent drilling operations and techniques used to locate the seam


15


while drilling need not be employed. An enlarged-diameter cavity


18


is formed in the substantially vertical well bore


12


at the level of the coal seam


15


. As described in more detail below, the enlarged-diameter cavity


18


provides a junction for intersection of the substantially vertical well bore by articulated well bore used to form a substantially dip-parallel drainage pattern in the coal seam


15


. The enlarged-diameter cavity


18


also provides a collection point for by-product drained from the coal seam


15


during production operations.




In one embodiment, the enlarged-diameter cavity


18


has a radius of approximately two to eight feet and a vertical dimension of two to eight feet. The enlarged-diameter cavity


18


is formed using suitable under-reaming techniques and equipment such as a pantagraph-type cavity forming tool (wherein a slidably mounted coller and two or more jointed arms are pivotally fastened to one end of a longitudinal shaft such that, as the collar moves, the jointed arms extend radially from the centered shaft). A vertical portion of the substantially vertical well bore


12


continues below the enlarged-diameter cavity


18


to form a sump


20


for the cavity


18


.




An articulated well bore


22


extends from the surface


14


to the enlarged-diameter cavity


18


of the substantially vertical well bore


12


. The articulated well bore


22


includes a substantially vertical portion


24


, a dip-parallel portion


26


, and a curved or radiused portion


28


interconnecting the vertical and dip-parallel portions


24


and


26


. The dip-parallel portion


26


lies substantially in the plane of the dipping coal seam


15


and intersects the large diameter cavity


18


of the substantially vertical well bore


12


. It will be understood that the path of the dip-parallel portion


26


need not be straight and may have moderate angularities or bends without departing from the present invention.




The articulated well bore


22


is offset a sufficient distance from the substantially vertical well bore


12


at the surface


14


to permit the large radius curved section


28


and any desired dip-parallel section


26


to be drilled before intersecting the enlarged-diameter cavity


18


. To provide the curved portion


28


with a radius of 100-150 feet, the articulated well bore


22


is offset a distance of about 300 feet from the substantially vertical well bore


12


. This spacing minimizes the angle of the curved portion


28


to reduce friction in the bore


22


during drilling operations. As a result, reach of the drill string drilled through the articulated well bore


22


is maximized.




The articulated well bore


22


is drilled using a conventional drill string


32


that includes a suitable down-hole motor and bit


34


. A measurement while drilling (MWD) device


36


is included in the drill string


32


for controlling the orientation and direction of the well bore drilled by the motor and bit


34


so as to, among other things, intersect with the enlarged-diameter cavity


18


. The substantially vertical portion


24


of the articulated well bore


22


is lined with a suitable casing


30


.




After the enlarged-diameter cavity


18


has been successfully intersected by the articulated well bore


22


, drilling is continued through the cavity


18


using the drill string


32


and suitable drilling apparatus (such as a down-hole motor and bit) to provide a substantially dip-parallel drainage pattern


38


in the coal seam


15


. During this operation, gamma ray logging tools and conventional measurement while drilling devices may be employed to control and direct the orientation of the drill bit to retain the drainage pattern


38


within the confines of the coal seam


15


and to provide substantially uniform coverage of a desired area within the coal seam


15


. Further information regarding the drainage pattern is described in more detail below in connection with FIG.


3


.




During the process of drilling the drainage pattern


38


, drilling fluid or “mud” is pumped down the drill string


32


and circulated out of the drill string


32


in the vicinity of the bit


34


, where it is used to scour the formation and to remove formation cuttings. The cuttings are then entrained in the drilling fluid which circulates up through the annulus between the drill string


32


and the well bore walls until it reaches the surface


14


, where the cuttings are removed from the drilling fluid and the fluid is then recirculated. This conventional drilling operation produces a standard column of drilling fluid having a vertical height equal to the depth of the well bore


22


and produces a hydrostatic pressure on the well bore corresponding to the well bore depth. Because coal seams tend to be porous and fractured, they may be unable to sustain such hydrostatic pressure, even if formation water is also present in the coal seam


15


. Accordingly, if the full hydrostatic pressure is allowed to act on the coal seam


15


, the result may be loss of drilling fluid and entrained cuttings into the formation. Such a circumstance is referred to as an “over balanced” drilling operation in which the hydrostatic fluid pressure in the well bore exceeds the formation pressure. Loss of drilling fluid in cuttings into the formation not only is expensive in terms of the lost drilling fluid, which must be made up, but it tends to plug the pores in the coal seam


15


, which are needed to drain the coal seam of gas and water.




To prevent over balance drilling conditions during formation of the drainage pattern


38


, air compressors


40


are provided to circulate compressed air down the substantially vertical well bore


12


and back up through the articulated well bore


22


. The circulated air will admix with the drilling fluids in the annulus around the drill string


32


and create bubbles throughout the column of drilling fluid. This has the effect of lightening the hydrostatic pressure of the drilling fluid and reducing the down-hole pressure sufficiently that drilling conditions do not become over balanced. Aeration of the drilling fluid reduces down-hole pressure to approximately 150-200 pounds per square inch (psi). Accordingly, low pressure coal seams and other subterranean zones can be drilled without substantial loss of drilling fluid and contamination of the zone by the drilling fluid.




Foam, which may be compressed air mixed with water, may also be circulated down through the drill string


32


along with the drilling mud in order to aerate the drilling fluid in the annulus as the articulated well bore


22


is being drilled and, if desired, as the drainage pattern


38


is being drilled. Drilling of the drainage pattern


38


with the use of an air hammer bit or an air-powered down-hole motor will also supply compressed air or foam to the drilling fluid. In this case, the compressed air or foam which is used to power the bit or down-hole motor exits the vicinity of the drill bit


34


. However, the larger volume of air which can be circulated down the substantially vertical well bore


12


, permits greater aeration of the drilling fluid than generally is possible by air supplied through the drill string


32


.





FIG. 2

illustrates pumping of by-product from the dip-parallel drainage pattern


38


in the coal seam


15


in accordance with one embodiment of the present invention. In this embodiment, after the substantially vertical and articulated well bores


12


and


22


as well as drainage pattern


38


have been drilled, the drill string


32


is removed from the articulated well bore


22


and the articulated well bore is capped. Alternatively, the well bore may be left uncapped and used to drill other articulated wells.




Referring to

FIG. 2

, an inlet


42


is disposed in the substantially vertical well bore


12


in the enlarged-diameter cavity


18


. The enlarged-diameter cavity


18


combined with the sump


20


provides a reservoir for accumulated by-product allowing intermittent pumping without adverse effects of a hydrostatic head caused by accumulated by-product in the well bore.




The inlet


42


is connected to the surface


14


via a tubing string


44


and may be powered by sucker rods


46


extending down through the well bore


12


of the tubing. The sucker rods


46


are reciprocated by a suitable surface mounted apparatus, such as a powered walking beam pump


48


. The pump


48


may be used to remove water from the coal seam


15


via the drainage pattern


38


and inlet


42


.




When removal of entrained water results in a sufficient drop in the pressure of the coal seam


15


, pure coal seam gas may be allowed to flow to the surface


14


through the annulus of the substantially vertical well bore


12


around the tubing string


44


and removed via piping attached to a wellhead apparatus. A cap


47


over the well bore


12


and around the tubing string


44


may aid in the capture of gas which can then be removed via outlet


49


. At the surface, the methane is treated, compressed and pumped through a pipeline for use as a fuel in a conventional manner. The pump


48


may be operated continuously or as needed.




As described in further detail below, water removed from the coal seam


15


may be released on the ground or disposed of off-site. Alternatively, as discussed further below, the water the may be returned to the subsurface and allowed to enter the subterranean zone through previously drilled, down-dip drainage patterns.





FIG. 3

a top plan diagram illustrating a substantially dip-parallel, pinnate drainage pattern for accessing deposits in a subterranean zone in accordance with one embodiment of the present invention in accordance with one embodiment of the present invention. In this embodiment, the drainage pattern comprises a pinnate patterns that have a central diagonal with generally symmetrically arranged and appropriately spaced laterals extending from each side of the diagonal. As used herein, the term each means every one of at least a subset of the identified items. The pinnate pattern approximates the pattern of veins in a leaf or the design of a feather in that it has similar, substantially parallel, auxiliary drainage bores arranged in substantially equal and parallel spacing or opposite sides of an axis. The pinnate drainage pattern with its central bore and generally symmetrically arranged and appropriately spaced auxiliary drainage bores on each side provides a uniform pattern for draining by-product from a coal seam or other subterranean formation. With such a pattern, 80% or more of the by-product present in a given zone of a coal seam may be feasibly removable, depending upon the geologic and hydrologic conditions. The pinnate pattern provides substantially uniform coverage of a square, other quadrilateral, or grid area and may be aligned with longwall mining panels for preparing the coal seam


15


for mining operations. It will be understood that other suitable drainage patterns may be used in accordance with the present invention.




Referring to

FIG. 3

, the enlarged-diameter cavity


18


defines a first corner of the area


50


. The pinnate pattern


38


includes a main well bore


52


extending diagonally across the area


50


to a distant corner


54


of the area


50


. The diagonal bore


52


is drilled using the drill string


32


and extends from the enlarged cavity


18


in alignment with the articulated well bore


22


.




A plurality of lateral well bores


58


extend from the opposites sides of diagonal bore


52


to a periphery


60


of the area


50


. The lateral bores


58


may mirror each other on opposite sides of the diagonal bore


52


or may be offset from each other along the diagonal bore


52


. Each of the lateral bores


58


includes a first radius curving portion


62


extending from the well bore


52


, and an elongated portion


64


. The first set of lateral well bores


58


located proximate to the cavity


18


may also include a second radius curving portion


63


formed after the first curved portion


62


has reached a desired orientation. In this set, the elongated portion


64


is formed after the second curved portion


63


has reached a desired orientation. Thus, the first set of lateral well bores


58


kicks or turns back towards the enlarged cavity


18


before extending outward through the formation, thereby extending the drainage area back towards the cavity


18


to provide uniform coverage of the area


50


. For uniform coverage of a square area


50


, in a particular embodiment, pairs of lateral well bores


58


are substantially evenly spaced on each side of the well bore


52


and extend from the well bore


52


at an angle of approximately 45 degrees. The lateral well bores


58


shorten in length based on progression away from the enlarged cavity


18


in order to facilitate drilling of the lateral well bores


58


.




The pinnate drainage pattern


38


using a single diagonal bore


52


and five pairs of lateral bores


58


may drain a coal seam area of approximately 150-200 acres in size. Where a smaller area is to be drained, or where the coal seam has a different shape, such as a long, narrow shape or due to surface or subterranean topography, alternate pinnate drainage patterns may be employed by varying the angle of the lateral bores


110


to the diagonal bore


52


and the orientation of the lateral bores


58


. Alternatively, lateral bores


58


can be drilled from only one side of the diagonal bore


52


to form a one-half pinnate pattern.




The diagonal bore


52


and the lateral bores


58


are formed by drilling through the enlarged-diameter cavity


18


using the drill string


32


and appropriate drilling apparatus (such as a downhole motor and bit). During this operation, gamma ray logging tools and conventional measurement while drilling technologies may be employed to control the direction and orientation of the drill bit so as to retain the drainage pattern within the confines of the coal seam


15


and to maintain proper spacing and orientation of the diagonal and lateral bores


52


and


58


.




In a particular embodiment, the diagonal bore


52


is drilled with an inclined hump at each of a plurality of lateral kick-off points


56


. After the diagonal


52


is complete, the drill string


32


is backed up to each successive lateral point


56


from which a lateral bore


110


is drilled on each side of the diagonal


52


. It will be understood that the pinnate drainage pattern


38


may be otherwise suitably formed in accordance with the present invention.





FIGS. 4A-4B

illustrate top-down and cross-sectional views of a dipping subterranean zone comprising a coal seam and a first well system at a down-dip point of the subterranean zone at Time (1) in accordance with one embodiment of the present invention.




Referring to

FIGS. 4A-4B

, the dipping coal seam


66


is drained by, and gas produced from, a first well system


68


comprising drainage patterns


38


. It will be understood that the pinnate structure shown in

FIG. 3

or other suitable patterns may comprise the drainage patterns


38


. In a particular embodiment, the system


68


is formed with pairs of pinnate drainage patterns


38


as shown in

FIG. 3

, each pair having main bores


56


meeting at a common point downdip. The main bores


56


extend updip, subparallel to the dip direction, such that one pair of the lateral well bores


58


runs substantially parallel with the dip direction, and the other set of lateral well bores


58


runs substantially perpendicular to the dip direction (i.e., substantially parallel to the strike direction). In this way, the drainage patterns


38


of the series


68


form a substantially uniform coverage area along the strike of the coal seam.




Water is removed from the coal seam from and around the area covered by the system


68


through the vertical bores


12


, as described in reference to

FIG. 2

or using other suitable means. This water may be released at the surface or trucked off-site for disposal. When sufficient water has been removed to allow for coalbed methane gas production, gas production from the system


68


progresses through the vertical bore


12


. The wells, cavity drainage pattern and/or pump is/are sized to remove water from the first portion and to remove recharge water from other portions of the coal seam


66


or other formations. Recharge amounts may be dependent on the angle and permeability of the seam, fractures and the like.





FIGS. 5A-5B

illustrate top-down and cross-sectional views of the dipping subterranean zone of

FIG. 4

at Time (2) in accordance with one embodiment of the present invention.




Referring to

FIGS. 5A-5B

, the area covered by well series


68


may be depleted of gas. Time (2) may be a year after Time (1), or may represent a greater or lesser interval. A second well system


70


comprising drainage patterns


38


is formed updip of the terminus of the system


68


drainage patterns. The system


70


is formed in a similar manner as the system


68


, such that the drainage patterns


38


of the system


70


form a substantially uniform coverage area along the strike of the coal seam.




A series of subterranean hydraulic connections


72


may be formed, connecting the system


68


with the system


70


. The hydraulic connections may comprise piping, well bore segments, mechanically or chemically enhanced faults, fractures, pores, or permeable zones, or other connections allowing water to travel through the subterranean zone. Some embodiments of the present invention may only use surface production and reinjection. In this latter embodiment, the hydraulic connection may comprise piping and storage tanks that may not be continuously connected at any one time.




The hydraulic connection


72


could be drilled utilizing either the well bores of the system


68


or the well bores of system


70


. Using the force of gravity, the connection


72


allows water to flow from the area of system


70


to the area of system


68


. If such gravity flow did not result in sufficient water being removed from the system


70


area for gas production from the system


70


area, pumping could raise additional water to the surface to be returned to the subsurface either immediately or after having been stored temporarily and/or processed. The water would be returned to the subsurface coal seam via the well bores of system


70


, and a portion of that water may flow through the connection


72


and into the coal seam via the drainage areas of system


68


. When sufficient water has been removed to allow for coalbed methane gas production, gas production from the system


70


progresses through the vertical bore


12


.





FIGS. 6A-6B

illustrate top-down and cross-sectional views of the dipping subterranean zone of

FIG. 4

at Time (3) in accordance with one embodiment of the present invention.




Referring to

FIGS. 6A-6B

, the area covered by the system


68


and by system


70


may be depleted of gas. Time (3) may be a year after Time (2), or may represent a greater or lesser interval. A third well system


74


comprising drainage patterns


38


is formed updip of the terminus of the system


70


drainage patterns. The system


74


is formed in a similar manner as the system


68


and


70


, such that the drainage patterns


38


of the system


74


form a substantially uniform coverage area along the strike of the coal seam.




A series of subterranean hydraulic connections


76


would be formed, connecting the systems


68


and


70


with the system


74


. The connection


76


could be drilled utilizing either the well bores of the system


70


or the well bores of system


74


. Assisted by the force of gravity, the connection


76


would allow water to flow from the area of system


74


to the area of system


68


and


70


. If such gravity flow did not result in sufficient water being removed from the system


74


area for gas production from the system


74


area, pumping could raise additional water to the surface to be returned to the subsurface either immediately or after having been stored temporarily. The water would be returned to the subsurface coal seam via the well bores of system


74


, and a portion of that water may flow through the connection


72


and into the coal seam via the drainage areas of systems


68


and


70


. When sufficient water has been removed to allow for coalbed methane gas production, gas production from the system


74


progresses through the vertical bores


12


.





FIG. 7

illustrates top-down view of a field comprising a dipping subterranean zone comprising a coal seam in accordance with one embodiment of the present invention.




Referring to

FIG. 7

, coalbed methane gas from the south-dipping coal seam in the field


80


has been produced from eight well systems


81


,


82


,


83


,


84


,


85


,


86


,


87


, and


88


. The well systems each comprise


6


drainage patterns


38


, each of which individually cover an area of approximately 150-200 acres. Thus, the field


80


covers a total area of approximately 7200-9600 acres. In this embodiment, well system


81


would have been drilled and produced from over the course of a first year of exploitation of the field


80


. Each of the well systems systems


81


,


82


,


83


,


84


,


85


,


86


,


87


, and


88


may comprise a year's worth of drilling and pumping; thus, the field


80


may be substantially depleted over an eight-year period. At some point or points during the course of each year, connections


90


are made between the drainage patterns


38


of the newly drilled well system and those of the down-dip well system to allow water to be moved from the subterranean volume of the newly drilled well system to the subterranean volume of the down-dip will system.




In one embodiment, for a field comprising a plurality of well systems, each of which may comprise a plurality of drainage patterns covering about 150-200 acres, at least about 80% of the gas in the subterranean zone of the field can be produced. After the initial removal and disposal of the by-product from the first well system, the substantially uniform fluid flow and drainage pattern allows for substantially all of the by-product water to be managed or re-injected within the subterranean zone.





FIG. 8

is a flow diagram illustrating a method for management of by-products from subterranean zones in accordance with one embodiment of the present invention.




Referring to

FIG. 8

, the method begins at step


100


, in which a first well system is drilled into a subterranean zone. The well system may comprise one or more drainage patterns, and may comprise a series of drainage patterns arranged as described in

FIGS. 4-6

, above. The well system may comprise a dual-well system as described in reference to

FIGS. 1-2

or may comprise another suitable well system.




At step


102


, water is removed from a first volume of the subterranean zone via pumping to the surface or other suitable means. The first volume of the subterranean zone may comprise a portion of the volume comprising the area covered by the drainage patterns of the well system multiplied by the vertical height of the subterranean zone (for example, the height of the coal seam) within that area. The water removed at step


102


may be disposed of in a conventional manner, such as disposing of the water at the surface, if environmental regulations permit, or hauling the water off-site.




At step


104


, gas is produced from the subterranean zone when sufficient water has been removed from the first volume of the subterranean zone. At decisional step


106


, it is determined whether gas production is complete. Completion of gas production may take months or a year or longer. During gas production, additional water may have to be removed from the subterranean zone. As long is gas production continues, the Yes branch of decisional step


106


returns to step


104


.




When gas production is determined to be complete (or, in other embodiments, during a decline in gas production or at another suitable time), the method proceeds to step


108


wherein a next well system is drilled into the subterranean zone, updip of the previous well system's terminus. At step


110


, water is moved from the next volume of the subterranean zone via pumping or other means, to the previous zone. The next volume of the subterranean zone may comprise a portion of the volume comprising the area covered by the drainage patterns of newly drilled well system multiplied by the vertical height of the subterranean zone at that area. The moving of the water from the newly drilled volume may be accomplished by forming a hydraulic connection between the well systems. If the hydraulic connection is subsurface (for example, within the subterranean zone), and depending upon the geologic conditions, the movement of the water may occur through subsurface connection due to the force of gravity acting on the water. Otherwise, some pumping or other means may be utilized to aid the water's movement to the previously drained volume. Alternatively, the water from the newly-drilled volume could be pumped to the surface, temporarily stored, and then re-injected into the subterranean zone via one of the well systems. At the surface, pumped water may be temporarily stored and/or processed.




It will be understood that, in other embodiments, the pumped water or other by-product from the next well may be placed in previously drained well systems not down dip from the next well, but instead cross-dip or updip from the next well. For example, it may be appropriate to add water to a previously water-drained well system updip, if the geologic permeability of the subterreanean zone is low enough to prevent rapid downdip movement of the re-injected water from the updip well system. In such conditions and in such an embodiment, the present invention would also allow sequential well systems to be drilled in down-dip direction (instead of a sequential up-dip direction as described in reference to

FIG. 8

) and by-product managed in accordance with the present invention.




At step


112


, gas is produced from the subterranean zone when sufficient water has been removed from the newly drilled volume of the subterranean zone. At decisional step


114


, it is determined whether gas production is complete. Completion of gas production may take months or a year or longer. During gas production, additional water may have to be removed from the subterranean zone. Gas production continues (i.e., the method returns to step


112


) if gas production is determined not to be complete.




If completion of gas production from the newly drilled well system completes the field (i.e., that area of the resource-containing subterranean zone to be exploited), then at decisional step


116


the method has reached its end. If, updip, further areas of the field remain to be exploited, then the method returns to step


108


for further drilling, water movement, and gas production.




Although the present invention has been described with several embodiments, various changes and modifications may be suggested to one skilled in the art. It is intended that the present invention encompass such changes and modifications as fall within the scope of the appended claims.



Claims
  • 1. A method for management of subterranean by-product, comprising:drilling a first well system into a subterranean zone, wherein the first well system comprises a first drainage pattern; removing via the first well system by-product from a first volume of the subterranean zone; producing gas from the first volume of the subterranean zone; drilling a second well system into the subterranean zone, wherein the second well system comprises a second drainage pattern; forming a subsurface hydraulic connection between the first drainage pattern and the second drainage pattern; moving by-product from a second volume of the subterranean zone to the first volume of the subterranean zone; and producing gas from the second volume of the subterranean zone.
  • 2. The method of claim 1, wherein the subterranean zone has an initial formation pressure below 250 pounds per square inch (psi).
  • 3. The method of claim 1, wherein the subterranean zone has an initial formation pressure below 150 pounds per square inch (psi).
  • 4. The method of claim 1, wherein at least one of the drainage patterns comprises a main bore with a plurality of lateral bores.
  • 5. The method of claim 1, wherein at least one of the drainage patterns provides substantially uniform fluid flow within a subterranean area.
  • 6. The method of claim 1, wherein at least one of the drainage patterns comprises a main bore extending from a first end of an area in the subterranean zone to a distant end of the area, and at least one set of lateral bores extending outwardly from a side of the main bore.
  • 7. The method of claim 6, wherein the lateral well bores progressively shorten as a distance between a respective lateral well bore and the first end increases.
  • 8. The method of claim 1, wherein the subterranean zone comprises a coal seam, the by-product comprises water, and the gas comprises coalbed methane.
  • 9. The method of claim 1, wherein the second well system is substantially updip of the first well system.
  • 10. The method of claim 1, wherein a majority of the by-product feasibly removable from the second volume is moved from the second volume of the subterranean zone to the first volume of the subterranean zone.
  • 11. The method of claim 1, wherein the moving by-product from a second volume of the subterranean zone to the first volume of the subterranean zone is by pumping the by-product from the second volume to the surface followed by re-injecting the by-product into the first volume.
  • 12. The method of claim 11, wherein the pumping is via a pump, an inlet of which is disposed in an enlarged cavity formed in a well-bore and the pump operable to pump fluid accumulated in the enlarged cavity to the surface.
  • 13. A method for management of subterranean by-product, comprising:drilling a first well system into a subterranean zone, the subterranean zone having a structural dip, wherein the first well system comprises a first substantially dip-parallel drainage pattern extending updip in the subterranean zone and ending at a first terminus; removing via the first well system by-product from a first volume of the subterranean zone to allow gas production from the first volume; producing gas from the first volume via the first well system; drilling a second well system into the subterranean zone, wherein the second well system comprises a second substantially dip-parallel drainage pattern extending updip in the subterranean zone and updip of the first terminus and ending at a second terminus; and moving via the first well system and the second well system by-product from a second volume of the subterranean zone to the first volume of the subterranean zone; and producing gas from the second volume of the subterranean zone via the second well system.
  • 14. The method of claim 13, wherein the moving comprises removing to the surface the fluid from the second volume and causing the fluid to flow from the surface to the first volume of the subterranean zone.
  • 15. The method of claim 14, wherein the flow from the surface to the first volume of the subterranean zone is via the first well system.
  • 16. The method of claim 13, wherein the moving comprises forming a hydraulic connection between the first substantially dip-parallel drainage pattern and the second substantially dip-parallel drainage pattern.
  • 17. The method of claim 13, wherein the hydraulic connection is subsurface.
  • 18. The method of claim 17, further comprising:drilling a third well system into the subterranean zone, wherein the third well system comprises a third substantially dip-parallel drainage pattern extending updip in the subterranean zone and updip from the second terminus; and moving by-product from a third volume of the subterranean zone to at least one of the first and second volume of the subterranean zone.
  • 19. The method of claim 18, wherein the moving comprises removing to the surface the fluid from the third volume of the subterranean zone and causing the fluid to flow from the surface to at least one of the first and second volume of the subterranean zone.
  • 20. The method of claim 19, wherein the flow from the surface to at least one of the first and second volume of the subterranean zones is via the first or second well system.
  • 21. The method of claim 18, wherein the moving comprises forming a hydraulic connection between the first substantially dip-parallel drainage pattern and the second substantially dip-parallel drainage pattern.
  • 22. The method of claim 21, wherein the hydraulic connection is subsurface.
  • 23. The method of claim 13, wherein at least one of the substantially dip-parallel drainage patterns comprises a main bore with a plurality of lateral bores.
  • 24. The method of claim 13, wherein at least one of the substantially dip-parallel drainage patterns provides substantially uniform fluid flow within a subterranean area.
  • 25. The method of claim 13, wherein at least one of the substantially dip-parallel drainage patterns comprises a main bore extending from a first end of an area in the subterranean zone to a distant end of the area, and at least one set of lateral bores extending outwardly from a side of the main bore.
  • 26. The method of claim 13, wherein the subterranean zone comprises a coal seam, the by-product comprises water, and the gas comprises coalbed methane.
  • 27. The method of claim 13, wherein the drainage patterns each comprise an area of about 150-200 acres.
  • 28. The method of claim 13, wherein at least 80% of the gas in the first and second volumes of the subterranean zone is produced and wherein substantially all of the by-product from the second volume of the subterranean zone is moved back into the subterranean zone.
US Referenced Citations (195)
Number Name Date Kind
54144 Hamar Apr 1866 A
274740 Douglass Mar 1883 A
526708 Horton Oct 1894 A
639036 Heald Dec 1899 A
1189560 Gondos Jul 1916 A
1285347 Otto Nov 1918 A
1467480 Hogue Sep 1923 A
1485615 Jones Mar 1924 A
1674392 Flansburg Jun 1928 A
1777961 Capeliuschnicoff Oct 1930 A
2018285 Schweitzer et al. Oct 1935 A
2069482 Seay Feb 1937 A
2150228 Lamb Mar 1939 A
2169718 Boll et al. Aug 1939 A
2335085 Roberts Nov 1943 A
2450223 Barbour Sep 1948 A
2490350 Grable Dec 1949 A
2679903 McGowen, Jr. et al. Jun 1954 A
2726847 McCune et al. Mar 1955 A
2726063 Ragland et al. Dec 1955 A
2783018 Lytle Feb 1957 A
2847189 Shook Aug 1958 A
2911008 Du Bois Nov 1959 A
2980142 Turak Apr 1961 A
3347595 Dahms et al. Oct 1967 A
3443648 Howard May 1969 A
3473571 Dugay Oct 1969 A
3503377 Beatenbough et al. Mar 1970 A
3528516 Brown Sep 1970 A
3530675 Turzillo Sep 1970 A
3684041 Kammerer, Jr. et al. Aug 1972 A
3692041 Bondi Sep 1972 A
3757876 Pereau Sep 1973 A
3757877 Leathers Sep 1973 A
3800830 Etter Apr 1974 A
3809519 Garner May 1974 A
3825081 McMahon Jul 1974 A
3828867 Elwood Aug 1974 A
3874413 Valdez Apr 1975 A
3887008 Canfield Jun 1975 A
3902322 Watanabe Sep 1975 A
3934649 Pasini, III et al. Jan 1976 A
3957082 Fuson et al. May 1976 A
3961824 Van Eek et al. Jun 1976 A
4011890 Anderrson Mar 1977 A
4022279 Driver May 1977 A
4037351 Baum Jul 1977 A
4037658 Anderson Jul 1977 A
4089374 Terry May 1978 A
4116012 Abe et al. Sep 1978 A
4156437 Chivens et al. May 1979 A
4169510 Meigs Oct 1979 A
4189184 Green Feb 1980 A
4220203 Steeman Sep 1980 A
4221433 Jacoby Sep 1980 A
4257650 Allen Mar 1981 A
4278137 Van Eek, deceased Jul 1981 A
4283088 Tabakov et al. Aug 1981 A
4296785 Vitello et al. Oct 1981 A
4299295 Gossard Nov 1981 A
4303127 Freel et al. Dec 1981 A
4305464 Masszi Dec 1981 A
4312377 Knecht Jan 1982 A
4317492 Summers et al. Mar 1982 A
4328577 Abbott et al. May 1982 A
4366988 Bodine Jan 1983 A
4372398 Kuckes Feb 1983 A
4386665 Dellinger Jun 1983 A
4390067 Willman Jun 1983 A
4396076 Inoue Aug 1983 A
4397360 Schmidt Aug 1983 A
4401171 Fuchs Aug 1983 A
4407376 Inoue Oct 1983 A
4442896 Reale et al. Apr 1984 A
4494616 McKee Jan 1985 A
4512422 Knisley Apr 1985 A
4519463 Schuh May 1985 A
4527639 Dickinson, III et al. Jul 1985 A
4532986 Mims et al. Aug 1985 A
4544037 Terry Oct 1985 A
4558744 Gibb Dec 1985 A
4565252 Campbell et al. Jan 1986 A
4573541 Josse et al. Mar 1986 A
4599172 Gardes Jul 1986 A
4600061 Richards Jul 1986 A
4605076 Goodhart Aug 1986 A
4611855 Richards Sep 1986 A
4618009 Carter et al. Oct 1986 A
4638949 Mancel Jan 1987 A
4646836 Goodhart Mar 1987 A
4674579 Geller et al. Jun 1987 A
4702314 Huang et al. Oct 1987 A
4705431 Gadelle et al. Nov 1987 A
4715440 Boxell et al. Dec 1987 A
4754819 Dellinger Jul 1988 A
4756367 Puri et al. Jul 1988 A
4763734 Dickinson et al. Aug 1988 A
4773488 Bell et al. Sep 1988 A
4830105 Petermann May 1989 A
4836611 El-Saie Jun 1989 A
4842081 Parant Jun 1989 A
4844182 Tolle Jul 1989 A
4852666 Brunet et al. Aug 1989 A
4883122 Puri et al. Nov 1989 A
4978172 Schwoebel et al. Dec 1990 A
5016710 Renard et al. May 1991 A
5035605 Dinerman et al. Jul 1991 A
5036921 Pittard et al. Aug 1991 A
5074360 Guinn Dec 1991 A
5074365 Kuckes Dec 1991 A
5074366 Karlsson et al. Dec 1991 A
5082054 Kiamanesh Jan 1992 A
5111893 Kvello-Aune May 1992 A
5121244 Takasaki Jun 1992 A
5135058 Millgard et al. Aug 1992 A
5148875 Karlsson et al. Sep 1992 A
5165491 Wilson Nov 1992 A
5168942 Wydrinski Dec 1992 A
5174374 Hailey Dec 1992 A
5193620 Braddick Mar 1993 A
5194859 Warren Mar 1993 A
5194977 Nishio Mar 1993 A
5197553 Leturno Mar 1993 A
5197783 Theimer et al. Mar 1993 A
5199496 Redus et al. Apr 1993 A
5201817 Hailey Apr 1993 A
5217076 Masek Jun 1993 A
5240350 Yamaguchi et al. Aug 1993 A
5242017 Hailey Sep 1993 A
5246273 Rosar Sep 1993 A
5255741 Alexander Oct 1993 A
5271472 Leturno Dec 1993 A
5301760 Graham Apr 1994 A
5363927 Frank Nov 1994 A
5385205 Hailey Jan 1995 A
5394950 Gardes Mar 1995 A
5402851 Baiton Apr 1995 A
5411082 Kennedy May 1995 A
5411085 Moore et al. May 1995 A
5411104 Stanley May 1995 A
5411105 Gray May 1995 A
5431220 Lennon et al. Jul 1995 A
5435400 Smith Jul 1995 A
5447416 Wittrisch Sep 1995 A
5450902 Matthews Sep 1995 A
5454419 Vloedman Oct 1995 A
5458209 Hayes et al. Oct 1995 A
5462116 Carroll Oct 1995 A
5462120 Gondouin Oct 1995 A
5469155 Archambeault et al. Nov 1995 A
5477923 Jordan, Jr. et al. Dec 1995 A
5485089 Kuckes Jan 1996 A
5494121 Nackerud Feb 1996 A
5501273 Puri Mar 1996 A
5501279 Garg et al. Mar 1996 A
5584605 Beard et al. Dec 1996 A
5613242 Oddo Mar 1997 A
5615739 Dallas Apr 1997 A
5659347 Taylor Aug 1997 A
5669444 Riese et al. Sep 1997 A
5680901 Gardes Oct 1997 A
5690390 Bithell Nov 1997 A
5706871 Andersson et al. Jan 1998 A
5720356 Gardes Feb 1998 A
5727629 Blizzard, Jr. et al. Mar 1998 A
5735350 Longbottom et al. Apr 1998 A
5771976 Talley Jun 1998 A
5785133 Murray et al. Jul 1998 A
5832958 Cheng Nov 1998 A
5852505 Li Dec 1998 A
5853054 McGarian et al. Dec 1998 A
5853056 Landers Dec 1998 A
5863283 Gardes Jan 1999 A
5867289 Gerstel et al. Feb 1999 A
5868202 Hsu Feb 1999 A
5868210 Johnson et al. Feb 1999 A
5879057 Schwoebel et al. Mar 1999 A
5884704 Longbottom et al. Mar 1999 A
5912754 Koga et al. Jun 1999 A
5914798 Liu Jun 1999 A
5917325 Smith Jun 1999 A
5934390 Uthe Aug 1999 A
5957539 Durup et al. Sep 1999 A
6012520 Yu et al. Jan 2000 A
6024171 Montgomery et al. Feb 2000 A
6050335 Parsons Apr 2000 A
6056059 Ohmer May 2000 A
6065550 Gardes May 2000 A
6119771 Gano et al. Sep 2000 A
6135208 Gano et al. Oct 2000 A
6280000 Zupanick Aug 2001 B1
6349769 Ohmer Feb 2002 B1
6357523 Zupanick Mar 2002 B1
6425448 Zupanick et al. Jul 2002 B1
6450256 Mones Sep 2002 B2
Foreign Referenced Citations (12)
Number Date Country
197 25 996 Jan 1998 DE
0 819 834 Jan 1998 EP
0 875 661 Nov 1998 EP
0 952 300 Oct 1999 EP
964503 Apr 1944 FR
2 347 157 Aug 2000 GB
9421889 Sep 1994 WO
WO 9960248 Nov 1999 WO
WO 0031376 Jun 2000 WO
WO 0031376 Jun 2000 WO
WO 0079099 Dec 2000 WO
WO 02059455 Aug 2002 WO
Non-Patent Literature Citations (46)
Entry
Abstract of AU 8549964, Derwent Information Ltd. 1987.*
Arfon H. Jones et al., “A Review of the Physical and Mechanical Properties of Coal with Implications for Coal-Bed Methane Well Completion and Production”, Rocky Mountain Association of Geologists, pp. 169-181, 1988.
Joseph C. Stevens, Horizontal Applications for Coal Bed Methane Recovery, 3rd Annual Coalbed and Coal Mine Conference, Strategic Research Institute, pp. 1-10 slides, Mar. 25, 2002.
U.S. patent application Ser. No. 09/929,175, entitled “Pantograph Underreamer,” filed Aug. 13, 2001, 24 pages.
U.S. patent application Ser. No. 09/929,568, entitled “Pantograph Underreamer,” filed Aug. 13, 2001, 25 pages.
U.S. patent application Ser. No. 09/929,551, entitled “Pantograph Underreamer,” filed Aug. 13, 2001, 27 pages.
U.S. patent application Ser. No. 10/079,444, entitled “Pantograph Underreamer,” filed Feb. 19, 2002, 32 pages.
U.S. patent application Ser. No. 10/142,817, entitled “Method and System for Underground Treatment of Materials,” filed May 8, 2002, 54 pgs.
Susan Eaton, “Reversal of Fortune”, New Technology Magazine, pp. 30-31, Sep. 2002.
James Mahony, “A Shadow of Things to Come”, New Technology Magazine, pp. 28-29, Sep. 2002.
Documents Received from Third Party, Great Lakes Directional Drilling, Inc., (12 pages), Received Sep. 12, 2002.
R.J. “Bob” Stayton, “Horizontal Wells Boost CBM Recovery”, Special Report: Horizontal & Directional Drilling, The American Oil & Gas Reporter, pp. 71-75, Aug. 2002.
Kelley et al., U.S. patent application Publication No. US 2002/0074122 A1 Method and Apparatus for Hydrocarbon Subterranean Recover, Jun. 20, 2002.
Susan Eaton, “Reversal of Fortune”, New Technology Magazine, pp. 30-31, Sep. 2002.
James Mahony “A Shadow of Things to Come”, New Technology Magazine, pp. 28-29, Sep. 2002.
Documents Received from Third Party, Great Lakes Directional Drilling, Inc., (12 pages), Received Sep. 12, 2002.
Arfon H. Jones et al., “A Review of the Physical and Mechanical Properties of Coal with Implications for Coal-Bed Methane Well Completion and Production”, Rocky Mountain Association of Geologists, pp. 169-181, 1988.
Joseph C. Stevens, Horizontal Applications for Coal Bed Methane Recovery, 3rd Annual Coalbed and Coal Mine Conference, Strategic Research Institute, pp. 1-10 slides, Mar. 25, 2002.
U.S. patent application Ser. No. 10/142,817, entitled “Method and System for Underground Treatment of Materials,” filed May 8, 2002, 54 pgs., Aug. 13, 2001.
R.J. “Bob” Stayton, “Horizontal Wells Boost CBM Recovery”, Special Report: Horizontal & Directional Drilling, The American Oil & Gas Reporter, pp. 71-75, Aug. 2002.
Kelley et al., U.S. patent application Publication No. US 2002/0074122 A1 Method and Apparatus for Hydrocarbon Subterranean Recover, Jun. 20, 2002.
McCray and Cole, “Oil Well Drilling and Technology,” University of Oklahoma Press, pp. 315-319, 1959.
Berger and Anderson, “Modern Petroleum;” PennWell Books, pp. 106-108, 1978.
Howard L. Hartman, et al.; “SME Mining Engineering Handbook;” Society for Mining, Metallurgy, and Exploration, Inc.; pp. 1946-1950, 2nd Edition, vol. 2, 1992.
Dave Hassan, Mike Chernichen, Earl Jensen, and Morley Frank; “Multi-lateral technique lowers drilling costs, provides environmental benefits”, Drilling Technology, pp. 41-47, Oct. 1999.
Pend. Pat. App., Joseph A. Zupanick, “Method and System for Accessing Subterranean Deposits From The Surface,” U.S. patent application Ser. No. 09/444,029 (067083.0104), Nov. 19, 1999.
Joseph A. Zupanick; Declaration of Experimental Use, pp. 1-3, Nov. 12, 2000.
Pend Pat App, Joseph A. Zupanick “Method and System for Enhanced Access to a Subterranean Zone.” U.S. patent application Ser. No. 09/769,098 (067083.0118), filed Jan. 24, 2001.
Pend Pat App, Joseph A. Zupanick et al., “Method and System for Accessing Subterranean Zones From a Limited Surface Area”, U.S. patent application Ser. No. 09/773,217 (067083.0113, filed Jan. 30, 2001.
Pend Pat App, Joseph A. Zupanick et al., “Method and System for Accessing a Subterranean Zone From a Limited Surface Area,” U.S. patent application Ser. No. 09/774,996 (067083.0120), filed Jan. 30, 2001.
Pend Pat App, Joseph A. Zupanick, “Method and System for Accessing Subterranean Deposits From The Surface,” U.S. patent application Ser. No. 09/789,956 (067083.0137), filed Feb. 20, 2001.
Pend Pat App, Joseph A. Zupanick, “Method and System for Accessing Subterranean Deposits From The Surface,” U.S. patent application Ser. No. 09/788,897 (067083.0138), filed Feb. 20, 2001.
Pend Pat App, Joseph A. Zupanick, “Method and System for Accessing Subterranean Deposits From The Surface,” U.S. patent application Ser. No. 09/791,033 (067083.0139), filed Feb. 20, 2001.
Gopal Ramaswamy, “Production History Provides CBM Insights,” Oil & Gas Journal pp. 49, 50 & 52, Apr. 2, 2001.
Pend Pat App, Joseph A. Zupanick, “Method and System for Accessing Subterranean Deposits From The Surface,” SN 09/885,219 (067083.0140), filed Jun. 20, 2001.
Weiguo Chi & Luwu Yang, “Feasibility of Coalbed Methane Exploitation in China,” Horizontal Well Technology, p. 74, Sep. 2001.
Nackerud Product Description, Received Sep. 27, 2001.
Gopal Ramaswamy, “Advances Key For Coalbed Methane,” The American Oil & Gas Reporter, pp. 71 & 73, Oct. 2001.
Pend Pat App, Joseph A. Zupanick et al., “Method and System for Management of By-Products From Subterranean Zones,” U.S. patent application Ser. No. (067083.0134), Oct. 19, 2001.
Pend Pat App, Joseph A. Zupanick, “Slant Entry Well System and Method,” U.S. patent application Ser. No. 10/004,316 (067083.0162), Oct. 30, 2001.
Pend Pat App, Zupanick et al., “Method and System for Surface Production of Gas fro a Subterranean Zone,” U.S. patent application Ser. No. 10/003,917 (067083.0161), Nov. 1, 2001.
Robert W. Taylor and Richard Russell, Multilateral Technologies Increase Operational Efficiencies in Middle East, Oil & Gas Journal, pp. 76-80, Mar. 16, 1998.
Adam Pasiczynk, “Evolution Simplifies Multilateral Wells”, Directional Drilling, pp. 53-55, Jun. 2000.
Steven s. Bell, “Multilateral System with Full Re-Entry Access Installed”, World Oil, p. 29, Jun. 1996.
P. Jackson and S. Kershaw, Reducing Long Term Methane Emissions Resulting from Coal Mining, Energy Convers. Mgmt, vol. 37, Nos 6-8, pp. 801-806, 1996.
Pascal Breant, “Des Puits Branches, Chez Total : les puits multi drains”, Total Exploration Production, pp. 1-5, Jan. 1999.