The present invention generally relates to systems and methods for mounting an aircraft engine to an aircraft. More particularly, this invention relates to a mounting system and method adapted to reduce backbone deflection that can occur in an aircraft engine as a result of aerodynamic, gravitational, inertial, and thrust loads during aircraft operation.
At least some known gas turbine engines, such as turbofans, include a fan, a core engine, and a power turbine. The core engine includes at least one compressor, a combustor, and a high-pressure turbine coupled together in a serial flow relationship. More specifically, the compressor and high-pressure turbine are coupled through a shaft to form a high-pressure rotor assembly. Air entering the core engine is mixed with fuel and ignited to form a high energy gas stream. The high energy gas stream flows through the high-pressure turbine to rotatably drive the high-pressure turbine such that the shaft rotatably drives the compressor. The gas stream expands as it flows through a power or low-pressure turbine positioned aft of the high-pressure turbine. The low-pressure turbine includes a rotor assembly having a fan coupled to a drive shaft. The low-pressure turbine rotatably drives the fan through the drive shaft. Turbine engine performance is enhanced when the low-pressure turbine operates at a relatively high rotational speed and when the fan operates at a relatively low rotational speed and with a low pressure ratio.
As engine bypass ratios are increased, the larger fan and increased airflow result in higher loads at take-off rotation. A large lift load is created on the engine inlet as internal and some external airflow is turned to align with the engine axis. This load represents a major contribution to the backbone bending moment. The engine thrust also creates a pitching moment depending on whether the focal point of the engine's mounting system is on, above or below the engine center-line. The smaller core diameters associated with increased bypass ratio engines, together with increased pressure ratios and smaller blade heights, make the core engine more sensitive to backbone bending. At least some engines include more open tip clearances, to accommodate backbone bending. However, such open tip clearances may result in a reduction in fuel economy.
In one aspect, a system for mounting an engine to an engine support structure of an aircraft is provided. The system includes a rigid structure coupled to a wing of the aircraft and including a forward mount interface and an aft mount interface. Each of the forward mount interface and the aft mount interface receives a thrust component of load. The system also includes a frame surrounding a rotational axis of the engine. The frame includes a first support connection and a second support connection spaced apart from the first support connection along an upper portion of the frame. A linkage structure couples the frame to the rigid structure. The linkage structure includes a first linkage pair and a second linkage pair. The first links extend between the forward mount interface and the first support connection at a first angle with respect to the rotational axis. The second links extend between the aft mount interface and the second support connection at a second angle with respect to the rotational axis. As viewed from the side, a projection of the load vector of the first linkage pair and the second linkage pair intersect proximate the rotational axis of the engine between a forward end of an engine propulsive fan assembly and the front of a high pressure compressor of the engine.
In another aspect, a method of coupling an engine to an aircraft wing is provided. The method includes coupling a rigid structure to the aircraft wing. The rigid structure includes a forward mount interface and an aft mount interface. Each of the forward mount interface and an aft mount interface receives a thrust component of load. The method also includes coupling a frame about the engine such the frame surrounds a rotational axis of the engine. The frame includes a first support connection and a second support connection spaced apart along an upper portion of the frame. The method further includes coupling the first links of a linkage structure to the forward mount interface and the first support connection at a first angle with respect to the rotational axis, and coupling the second links of the linkage structure to the aft mount interface and the second support connection at a second angle with respect to the rotational axis. As viewed from the side, a projection of the load vector of the first links and the second links intersect proximate the rotational axis of the engine and a plane of a fan rotor.
In yet another aspect, an aircraft is provided. The aircraft includes a wing, an engine, a pylon coupled between the wing and the engine. The pylon includes a forward mount interface and an aft mount interface. Each of the forward mount interface and the aft mount interface receives a thrust component of load. The aircraft also includes a frame surrounding a rotational axis of the engine. The frame includes a first support connection and a second support connection spaced apart from the first support connection along an upper portion of the frame. A linkage structure couples the frame to the pylon. The linkage structure includes a first linkage pair and a second linkage pair. The first linkage pair extends between the forward mount interface and the first support connection at a first angle with respect to the rotational axis. The second linkage pair extends between the aft mount interface and the second support connection at a second angle with respect to the rotational axis. As viewed from the side, the load vector of the first links and the second links intersect proximate the rotational axis of the engine and a plane of a fan rotor.
These and other features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
Unless otherwise indicated, the drawings provided herein are meant to illustrate features of embodiments of this disclosure. These features are believed to be applicable in a wide variety of systems comprising one or more embodiments of this disclosure. As such, the drawings are not meant to include all conventional features known by those of ordinary skill in the art to be required for the practice of the embodiments disclosed herein.
Embodiments of the present disclosure relate to mounting systems for mounting turbine engine assemblies to an aircraft wing. More specifically, the mounting systems described herein are designed to reduce or eliminate backbone bending of the engine within the engine nacelle during certain engine operating conditions. In one embodiment, an aft leaning linkage structure is coupled between a pylon of the aircraft wing and the inner frame of the engine. As viewed from the side, the linkage structure includes at least first and second links that each includes load vectors extending therefrom and intersecting at a focal point proximate the rotational axis of the engine and a fan rotor near the engine inlet. The selection of the position of the point of intersection (as viewed from the side) of the load vectors of the first and second links proximate the engine axis facilitates reducing or eliminating backbone bending of the engine during various engine operational modes.
Locating the focal point of the mounting system at or near a location relative to the inlet loading and engine centerline reduces backbone bending to negligible levels, even in large turbofan engines that generate high thrust levels. Additionally, the mounting system described below couples the aircraft wing to the frame of the engine such that the mounting system is not coupled to the nacelle or the core cowl. Furthermore, the mounting system is capable of achieving this benefit while avoiding a substantial penalty in cost or weight typically associated with prior efforts to reduce backbone bending.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about”, “approximately”, and “substantially”, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged; such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise.
As used herein, the terms “axial” and “axially” refer to directions and orientations that extend substantially parallel to a centerline of the turbine engine. Moreover, the terms “radial” and “radially” refer to directions and orientations that extend substantially perpendicular to the centerline of the turbine engine.
Nacelle 12 is typically composed of three primary elements that define the external boundaries of nacelle 12: an inlet assembly 12A located upstream of the fan assembly 16, a fan cowl 12B interfacing with an engine fan case 42 that surrounds fan blades 18, and a thrust reverser assembly 12C located aft of fan cowl 12B. Furthermore, core cowl 36 is a component of nacelle 12 and provides a shell around core engine 12.
When installed on an aircraft, engine 10 is supported by a rigid aircraft structure, for example, a pylon (not shown in
During climb and certain aircraft operating modes, centerline 40 of engine 10 is pitched relative to the direction of approaching airflow, with the result that nacelle 12 can be subjected to upward aerodynamic loading. This aerodynamically-induced load, often referred to as the inlet load and represented by the vector Fi in
As shown in
Mounting system 100 also includes frame 115 surrounding rotational axis 40 of engine 10. In the exemplary embodiment, frame 115 includes a first support connection 108 and a second support connection 110 spaced apart from first support connection 108.
In the exemplary embodiment, mounting system 100 also includes a linkage structure 114 coupled between frame 115 and pylon 104 and configured to secure frame 115 to pylon 102. Together, pylon 102, frame 115, and linkage structure 114 form a statically determinate structure. Linkage structure 114 includes at least a pair of first links 116, a pair of second links 118, and a pair of aft links 119. As viewed in the side view of
In the exemplary embodiment, first pair of symmetric links 116 (only one shown in
Similarly, second linkage pair 118 extends between aft mount interface 106 on pylon 102 and second support connection 110 on frame 115. More specifically, second linkage pair 118 is pivotally coupled at one end to pylon aft mount interface 106 and is also pivotally coupled at the opposite end thereof to frame 115 second support connection 110. In the exemplary embodiment, second linkage pair 118 is coupled between pylon 102 and frame 115 such that second linkage pair 118 defines a second angle β with respect to rotational axis 40. As shown in
Linkage structure 114 provides a connection between engine 10 and pylon 102 of aircraft wing 52 (or other suitable support structure) that significantly reduces backbone bending/deflection within core engine 14 that would otherwise result from thrust and inlet loads of the type previously described in reference to
As shown in
The capability of mounting system 100 to potentially reduce backbone bending/deflection to low values or zero can be further understood from reference to
In the exemplary embodiment, inlet load Fi, is indicated as being additionally present as a result of the aircraft being in a climb, during which nacelle 12 is subjected to upward aerodynamic loading as a result of centerline 40 of engine 10 being pitched upward relative to the direction of approaching airflow. Notably,
The magnitude of the load in first support structure 108 and second support structure 110 under the conditions represented in
It should be understood that the system described is statically determinate and that “fail safe” considerations would include additional “waiting fail-safe” features or additional links, making a non-statically determinate system of the same performance with respect to reducing backbone bending.
From the foregoing, it should be appreciated that the location of the focal point, Pf, can be achieved with combinations and configurations of links and mounting locations that differ from what is represented in the Figures, and such other combinations and configurations are within the scope of the invention. Suitable alternatives can be readily ascertained by utilizing applied mathematics vector analysis to derive moments.
A technical effect of the invention is the ability to locate the focal point of the mounting system at or near a location relative to the inlet loading and engine centerline that can potentially reduce backbone bending to negligible levels, even in large turbofan engines that generate high thrust levels. Additionally, the mounting system couples the aircraft wing to the frame of the engine such that the mounting system is not coupled to the nacelle or the fan case. Furthermore, the mounting system is capable of achieving this benefit while avoiding a substantial penalty in cost or weight typically associated with prior efforts to reduce backbone bending.
The above-described embodiments of a method and system of coupling on engine to an aircraft wing through a pylon provides a cost-effective and reliable means for reducing loads in an aft mount of the pylon and reducing load variations during different modes of operation. More specifically, the methods and systems described herein also facilitate improving build clearances for the high pressure compressor and the high pressure turbine and permitting a decreased profile of fairing of the pylon. As a result, the methods and systems described herein facilitate coupling the engine to the aircraft in a cost-effective and reliable manner.
Exemplary embodiments of mounting systems are described above in detail. The mounting systems, and methods of operating such systems and devices are not limited to the specific embodiments described herein, but rather, components of systems and/or steps of the methods may be utilized independently and separately from other components and/or steps described herein. For example, the methods may also be used in combination with other systems requiring mounting of components, and are not limited to practice with only the systems and methods as described herein.
Although specific features of various embodiments of the disclosure may be shown in some drawings and not in others, this is for convenience only. In accordance with the principles of the disclosure, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.
This written description uses examples to disclose the embodiments, including the best mode, and also to enable any person skilled in the art to practice the embodiments, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.