Method and system for performing microabrasion

Information

  • Patent Grant
  • 6582442
  • Patent Number
    6,582,442
  • Date Filed
    Monday, February 28, 2000
    24 years ago
  • Date Issued
    Tuesday, June 24, 2003
    21 years ago
Abstract
A method and system for performing abrasion on a surface, such as on the skin of a patient, is disclosed. The dermabrasion apparatus includes apparatus for delivering and retrieving material to and from a selected site to be abraded, a delivery and retrieval hand piece, an abrasive handling device, and a waste retrieval holding device. The hand piece is coupled to the abrasive handling device as well as the waste retrieval holding device, which is further coupled to the delivery and retrieval apparatus. The abrasive handling device further includes an abrasive supply device, a receiving channel, a feeding chamber, and a delivery channel. The abrasive supply device typically is a canister fitted with a funnel-shaped spout that is inverted into the receiving channel. The receiving channel feeds abrasive to the feeding chamber. The delivery and retrieval apparatus, typically a vacuum source that generates a pneumatic air supply within the abrasion apparatus, causes the abrasive within the feeding chamber to loft in an arc such that it reaches the delivery channel. The delivery channel then leads to the hand piece, which is utilized to apply the abrasive to the surface and then retrieve the waste debris during the procedure.
Description




THE BACKGROUND OF THE INVENTION




The present invention relates generally to abrasion systems and methods for abrading a surface in a controlled manner and, more particularly, to a portable or adaptable microabrasion system that operates to perform dermabrasion in a controlled manner with improved efficiency, hygiene, and finish.




Microdermabrasion techniques and systems are well known to those skilled in the art. A typical dermabrasion system includes a pneumatic drive such as either a negative pressure system or a positive pressure system, that delivers an ablative material from a supply point to a hand piece, also known as a wand, which has a small aperture to be placed upon a patient's skin during the abrasion process. In the negative pressure system, such as one utilizing a vacuum for pneumatic drive, the closing of the aperture by the skin completes the pneumatic circuit drawing the abrasive material to the skin to perform dermabrasion. The refuse and debris after the abrasive procedure is vacuumed away into a waste storage container for disposal.




Each stage of operation within current dermabrasion systems suffer problems that prevent optimal and efficient operation on a subject or patient. One problem is the handling of the abrasive material at the supply point. Typical supply points utilize abrasive supply containers that are permanently mounted and must be refilled when empty. These containers are usually difficult to access and lead to waste and unnecessary exposure to the abrasive material during filling. Further, due to the dynamics of the content level changing, the systems fail to deliver consistent amounts of abrasive material from the supply containers to the hand piece. As such, the results of the abrasive operation are inconsistent and vary in the length of time normally needed to perform an typically procedure/session. As the container goes from full to empty, performance can suffer severely, with as much as a 75% reduction in abrasive concentration in the air stream. Additionally, few, if any, systems are able to utilize all the contents of the supply container before needing refilling.




An additional problem with current supply containers is that they draw upon ambient air. Ambient air is often humid and the moisture therein causes the moisture-sensitive abrasive to agglomerate and subsequently clog the system. This is especially a problem in that most systems utilize a small output aperture that clogs easily, particularly when the abrasive material becomes damp with humidity, leading to clumping and clogging and generally inconsistent delivery of abrasive. Often, the existing systems are induced to employ mechanical or pneumatic means, such as spring-loaded rods or compressed air, to periodically clear the restricted output aperture.




Another part of the abrasive delivery system is an abrasive/concentration control system. Most systems lack such a control system. The control system's purpose is to control the amount of abrasive delivered to the hand piece during operation. Some systems utilize an electronic control that causes pulses resulting in pressure surges and non-uniform delivery of the abrasive. Other systems utilize control systems that are difficult to adjust, hard to reset and fail to provide repeatable consistent results for subsequent treatments.




The hand piece is a critical component of any dermabrasion system. Hand pieces suffer several problems. One problem is that the apertures tend to restrict the flow of the abrasive material to the skin as well as hinder removal of the abraded material and the abrasive during the abrasion procedure. Further, the dermabrasion procedure involves removal of skin and sometimes blood, so there is concern that the use of the same wand from patient to patient is unsanitary and unhealthy. Attempts to make the hand piece more hygienic by having disposable and replaceable wand tips has been unsuccessful as the tips merely prevent contamination at the aperture level without addressing a problem known as back contamination, which occurs when refuse debris within the wand from a previous procedure contaminates the wand tip in spite of the replacement of a fresh tip.




Further, some hand pieces are designed without thought about how the hand piece is to be cleaned. As such, these pieces are difficult to clean and therefore, undesirable for long term use. Also, most hand pieces are expensive to manufacture. They can be heavy and awkward to use, such that the technician suffers discomfort and fatigue during long sessions or over several sessions during the same day. Since the piece needs to be small enough to handle, they often have restricted flow paths that detrimentally affect flow rate and delivery of the abrasive for optimal results and for quick pick up of the waste debris.




Another element of the dermabrasion system includes a waste recovery or accumulation container system. Most systems are permanently mounted and are difficult to access, empty, and clean. The containers collect abrasive dust along with skin cells, and bodily fluids, which may contain microbes or other undesirable elements. As such, the containers must be emptied and cleaned periodically. Failure to clean the container can result in unwanted growths and other hazardous health risks that should be avoided at all times.




The waste accumulation systems often have small exhaust apertures that can easily clog with waste products resulting in restricted air flow within the overall system. Moreover, filter elements are also employed to prevent abrasive and debris out flow into the vacuum source. Such filters are a major source of clogging and reduction of optimal air flow within the entire system, thereby leading to poor dermabrasion results since less abrasive material is being carried within the system at a reduced speed. Similar to the supply system, one solution has been to use back pressure to clear and clean the filters or unplug the clogs in the waste accumulation system, but this adds cost and complexity to the overall design, which can result in mechanical failure, decreased abrasion performance, and increased costs of production and operation.




Accordingly, what is needed is a dermabrasion system and method that overcomes the problems of the prior art. Specifically, what is needed is a dermabrasion system that controls the dispersion of the abrasive material over the entire range of operation uniformly and consistently over the prior art methods. Further, what is needed is a method and system for handling the abrasive material prior to the ablative operation and afterwards during the collection of the contaminated materials. Further still what is needed is a hand piece that is lightweight and easily cleaned to meet high health safety standards, yet allows for high air flow.




SUMMARY OF THE INVENTION




According to the present invention, a method and system for performing abrasion on a surface, such as on the skin of a patient, is disclosed. The dermabrasion apparatus includes means for delivering and retrieving material to and from a selected site to be abraded, a delivery and retrieval hand piece, an abrasive handling device, and a waste retrieval holding device. The hand piece is coupled to the abrasive handling device as well as the waste retrieval holding device, which is further coupled to the delivery and retrieval means. The abrasive handling device further includes an abrasive supply device, a receiving channel, a feeding chamber, and a delivery channel. The abrasive supply device typically is a canister fitted with a funnel-shaped spout that is inverted into the receiving channel. The receiving channel feeds abrasive to the feeding chamber. The delivery and retrieval means, typically a vacuum source that generates a pneumatic air supply within the abrasion apparatus, causes the abrasive within the feeding-chamber to loft in an arc such that it reaches the delivery channel. The abrasive travels through the delivery channel under pressure to the hand piece, which is utilized to apply the abrasive to the surface and then retrieve the waste debris from the procedure. The abrasion apparatus may also include a massage or body contouring system, which also utilizes the vacuum source.




Further, the receiving channel extends within the feeding chamber and serves to limit or control the amount of abrasive filling the feeding chamber. The receiving chamber's height, relative to its location within the feeding chamber, can be adjusted by way of an height adjustment means. The feeding chamber typically comprises top and bottom portions as well as generally sloped side walls that slope inwardly from the top to the bottom. Such geometries lend themselves to the shapes including funnels, inverted pyramids, bowl shapes, and other geometries where the walls are sloped in such a fashion so that the abrasives accumulate in a concentrated point at the bottom. Placed between the supply device and the feeding channel is an additional chamber that provides for the abrasive to feed within the receiving channel without blocking the insertion of the funnel within the supply device. The feeding chamber is further coupled to an ambient air supply with a filter interspersed between ambient and the feeding chamber to prevent unwanted matter from being drawn within the apparatus as well as to prevent abrasive from spilling out an open aperture where the ambient port is located.




The dermabrasion hand piece comprises a body having a first end, a second end, a delivery channel, and a retrieval channel. The delivery channel extends the length of the body and the retrieval channel is concentric with the delivery channel, but has a larger diameter. A delivery aperture is located at the first end of the body. A retrieval aperture is placed adjacent and generally concentric with the delivery aperture. The delivery aperture is coupled to the delivery channel while the retrieval aperture is coupled to the retrieval channel. The dermabrasion hand piece further includes a dermabrasion tip that has a first end, which is removably mounted to the first end of the body, a second end, and a delivery aperture in the second end. The delivery aperture is generally concentric with the delivery channel and the delivery aperture. The tip is generally dome shaped and is made from a high density plastic or metal to withstand the abrading effects of the abrasive during operation. At the second end of the body are located an intake aperture and an outlet aperture. The intake aperture is concentric with the delivery channel while the outlet aperture is connected to the retrieval channel and is offset from the intake aperture.




The body may be further comprised of two portions, a body section and an end portion. Inserted between the end portion and the body portion is a hollow tube, which serves as the delivery channel. Further included in the hand piece is a nozzle that is placed at the first end of the body adjacent the delivery aperture. The nozzle has an opening for concentrating the abrasive as it passes through the nozzle. Further included is an optional nose tube, which is concentric with the delivery channel and the nozzle, and is placed adjacent the nozzle at the first end of the body. The tip mounts to the first end of the body and an anti-bleed seal is provided by an O-ring mounted on the first end of the body and engages with an inner-perimeter of the first end of the tip.




The waste debris collection device includes a waste can receiver, a waste canister, and a filter. The waste canister includes an intake port and return port. The intake port is coupled to the hand piece and the return port exits to ambient and includes a filter to prevent waste debris from being discharged to ambient. The waste canister typically is the same type of canister that is used initially to feed the abrasive to the feed chamber. The waste canister removably couples to the waste can receiver and a filter is fitted between the waste can receiver and the waste canister. The filter has a center intake port aperture in which the intake port passes, but the return path of the air drawn by vacuum passes through the filter, thus trapping the waste debris within the waste canister. A filter frame is used to support and retain the filter in position between the waste can receiver and the waste canister where the filter has substantially the same area as the opening of the waste canister. Pliable retention rings are used to secure the filter in place between the waste canister and the filter frame support.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and other objects and features of the present invention will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only typical embodiments of the invention and are, therefore, not to be considered limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:





FIG. 1

depicts a schematic diagram of a dermabrasion system in accordance with the present invention;





FIG. 2

illustrates a perspective view of the dermabrasion system in accordance with the present invention;





FIG. 3

illustrates the feeding device in accordance with principles of the present invention;





FIG. 4A

illustrates a collection device utilized to hold waste debris after the abrading procedure in accordance with the present invention;





FIG. 4B

depicts an exploded view of the collection device of

FIG. 4A

accordance with the present invention;





FIG. 5A

illustrates a cross-sectional perspective view the hand piece utilized with the dermabrasion apparatus of

FIG. 2

in accordance with the present invention; and





FIG. 5B

illustrates a cross-sectional view along the


5


B direction in FIG.


5


A.











DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS




It will be readily understood that the components of the present invention, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations. Thus, the following more detailed description of the embodiments of the system and method of the present invention, and represented in

FIGS. 1 through 6

, is not intended to limit the scope of the invention, as claimed, but is merely representative of the presently preferred embodiments of the invention.




The presently preferred embodiments of the invention will be best understood by reference to the drawings, wherein like parts are designated by like numerals throughout.




An abrasion system


10


, which is optionally portable, is depicted in the block diagram of

FIG. 1

as well as in FIG.


2


. Dermabrasion apparatus


10


is a pneumatically driven apparatus that includes a vacuum generator


12


. The pneumatic source may also be provided by a forced air system well known to those skilled in the art. Other pneumatic delivery systems will be readily apparent to those skilled in the art and should not be limited to solely a vacuum generator system or other forced air or compressed air delivery type arrangements. An airless pump may also be substituted as long as it provides adequate abrasive delivery and pick up though out the abrasion system.




Vacuum generator


12


also may be optionally coupled or decoupled from the remaining elements of the dermabrasion apparatus


10


and is not intended to be limited to only those dermabrasion systems that include self-contained pneumatic delivery systems. It is contemplated in one embodiment that apparatus


10


utilizes a vacuum generator such as that disclosed in commonly assigned U.S. patent application Ser. No. 09/309,958, filed May 11, 1999, incorporated by reference for all purposes. Further, since the dermabrasion apparatus


10


can utilize the vacuum generator


12


as disclosed in the cited patent application, it is possible to have both a dermabrasion apparatus and a massage or body contouring system.




Vacuum generator


12


couples to other elements within the system


10


via standard connection means. Vacuum generator


12


also vents to ambient during operation. A vacuum adjustment control


19


is provided with the generator to control the level of vacuum pressure generated thereby. The connection means can include metal or plastic tubing typically found in systems that are pneumatically operated.




The system


10


further includes an abrasive feed device


14


that couples to an abrasive supply canister


16


as well as to ambient. The ambient connection provides the needed air to deliver the abrasive from device


14


to the patient


20


. A filter


17


is placed between the ambient source and feed device


14


to filter the incoming air supply as well as to prevent any abrasive within device


14


from exiting out the intake port from which ambient air is drawn. Both abrasive feed device


14


and abrasive supply canister


16


are shown in greater detail in FIG.


3


. Filter


17


can be a sintered plastic, ceramic, or metallic filter that allows air to pass through, but not the abrasive. Other filters that can be utilized will be apparent to those skilled in the art such as membrane, fiber, and mesh filters, but are not limited solely to those named.




Abrasive feed device


14


further couples to a hand piece or wand


18


, which is utilized to perform the dermabrasion on a patient or subject


20


. The hand piece


18


provides both delivery of the abrasive material to the subject as well as retrieval of waste debris and abrasive during operation. This excess debris and material is deposited in waste collection device


22


, which is also coupled to hand piece


18


. A filter


24


, such as another sintered or other suitable filter, serves to prevent any previously untrapped waste debris and abrasive from contaminating vacuum generator


12


or being vented to ambient, and is coupled between the waste collection canister


22


and vacuum generator


12


. Waste collection or accumulation device


22


includes a filter (shown in

FIG. 4B

) that is used to prevent the vast majority of waste debris and abrasive from reaching filter


24


or vacuum generator


12


.




Apparatus


10


includes a flow meter


26


and an abrasive concentration controller


28


. Flow meter


26


displays the airflow generated within apparatus


10


so that the technician operating apparatus


10


can determine whether the airflow is sufficient for the procedure. Furthermore, flow meter


26


can also be used as a diagnostic device to determine if air flow within the system has fallen below acceptable levels due to clogging or fouling of filters. Should the technician need to adjust the airflow, the technician utilizes the vacuum level controller


19


, which in this case is shown mounted on the control face of external vacuum generator


12


.




Additionally, it may be desirable to vary the amount of abrasive in the air stream depending upon the nature of the procedure being performed. Toward this, the operator utilizes abrasive concentration controller


28


to mix ambient air into the abrasive-laden air coming from feed device


14


and leading toward hand piece


18


. Flow meter


26


is well known to those skilled in the art and may be placed anywhere within the system where clean air flow occurs, i.e. before feed device


14


or after filter


24


. In this example, the flow meter and concentration controller are both located proximate the hand piece.




Abrasive concentration controller


28


can be selected from a variety of controllers. For example, in one embodiment, the controller


28


is an infinitely adjustable rotary type that goes from full open to full close. It is the level of openess that determines the abrasive concentration in the system. Full open, which couples the hand piece to ambient and bleeds air into the system effectively reduces abrasive concentration to zero such that no abrasive is being delivered but that air flow and vacuum pressure remains unchanged.




Such a situation is advantageous for removing used abrasive and debris from the patient's skin, as is often desired at the end of a treatment. Conversely, full close maximizes abrasive concentration. A multi-position toggle switch may also be utilized that selects between full open, full close, or one or more levels in between.




Further still, both flow meter


26


and abrasive concentration controller


28


can be either manually adjustable or electrically or electronically adjustable, depending upon the types of gauge sensor and pressure adjustment means selected and implemented. Electronic control provides for greater precision in abrasive delivery and treatment consistency between treatment sessions.




A vacuum gauge


21


and vacuum pressure adjustment means


19


are found on vacuum generator


12


within apparatus


10


. Gauge


21


and adjustment means


19


are well known in the art.





FIG. 3

illustrates the interaction of abrasive supply canister


16


with abrasive feeding device


14


. Abrasive supply canister


16


further includes a funnel


30


, which includes an aperture at the bottom tip to allow the abrasive stored therein to feed into abrasive feeding device


14


. Abrasive supply canister


16


is typically a plastic or glass container having a threaded opening to which funnel


30


threads. A threaded cap (not shown) seals the canister


16


when it is does not have funnel


30


secured to it cr when it is not mated to feed device


14


, such as during transportation or storage. Abrasive supply canister


16


holds approximately one pound of abrasive material, but can hold more or less material in alternative embodiments. The abrasive material is selected from known particulate abrasives, such as aluminum oxide or other organic or inorganic micro-abrasive known to those skilled in the art.




Once the funnel


30


is placed on abrasive canister device


16


, it is inverted so that the abrasive material is gravity fed within a holding chamber


32


, which has a shape conforming to that of funnel


30


. A transition chamber


33


is positioned between holding chamber


32


and feed tube


34


. An arrow pointing downward shows the gravity feed direction of the abrasive material found in canister


16


. The abrasive continues its gravity fall through feed tube


34


, which has a defined length that extends within a feeding chamber


36


. Further, feed tube


34


can be varied in length by control device


35


that raises or lowers tube


34


within chamber


36


. This allows the operator to refine the abrasive flow within the system


10


by controlling the amount of abrasive that is allowed into chamber


36


during operation. Alternately, feed tube


34


can be of a predefined length which is fixed to the bottom of transition chamber


33


should adjustability not be required. Feed tube


34


can be substantially vertical or even angled to some degree so as not to interfere with the walls of feeding chamber


36


. Optionally, the end of tube


34


is cut so as to be substantially horizontal in either configuration.




In alternative embodiments, feeding device


16


can include a vibrating motor that gently sifts the abrasive into feeding chamber


36


. Further still, canister


16


can be mated to a feed tube that connects to tube


34


with the canister being suspended allowing the abrasive to gravity feed to chamber


36


. The funnel


30


might then be mounted to a gimble mechanism or other rotational mechanism which would allow the canister to be mated to it in a substantially upright position and then rotated to an inverted position to thereupon allow gravity-feed of the abrasive via the connecting feed tube.




Feeding chamber


36


is illustrated to have a cone shape having an arc ranging from 40 degrees to 90 degrees, with 60 degrees being preferred. This is but one embodiment and other configurations are possible. For example, chamber


36


can have an inverted pyramid shape, a bowl shape, a cylindrical shape, or a combination of these geometries so long as the abrasive lofts sufficiently to provide uniform and consistent abrasive flow out of feeding chamber


36


. Likewise, the shape of holding chamber


32


can be any of these types of geometries so long as the abrasive feeds to feeding chamber


36


uniformly and consistently without waste or clogging.




One end of feed tube


34


extends into lofting chamber


36


. The bottom end of feed tube


34


limits the amount of abrasive that can be held within chamber


36


. This limit is shown by line


46


. It is by controlling of the amount of abrasive material within feeding chamber


36


that improves the delivery of a uniform and consistent supply of abrasive to hand wand


18


during operation. The abrasive material is lofted in the chamber during operation before exiting through transport tube


38


. Transport tube


38


further couples to hand wand


18


for delivery of the abrasive material to the subject


20


. In this embodiment, a vacuum is drawn on transport tube


38


with an ambient air source coming in through port


44


. The ambient air passes through filter


33


into the bottom of feeding chamber


36


. As the vacuum forms within feeding chamber


36


, air is effectively bubbled through the abrasive pile and the abrasive particles are thereupon lofted and directed towards tube


38


via a feed funnel


40


formed in the top of feeding chamber


36


. Feed funnel


40


has an arc of greater than 90 degrees with an aperture into tube


38


. Funnel


40


serves to feed the lofted abrasive material through tube


38


to hand piece


18


during operation. The sloped side walls


42


of feeding chamber


36


serve to enhance the uniform delivery of abrasive material even while the contents of abrasive supply canister


16


empty completely into feeding chamber


36


. The remaining arrows within feeding chamber


36


illustrate the physical action of the abrasive material during the operation of apparatus


10


as well as the final direction through tube


38


as the abrasive material is carried to hand piece


18


.




An ambient port


44


is coupled between tube


38


and hand piece


18


and includes a variable open/close device that functions as controller


28


to control the amount of air bled into the abrasive stream during operation, thereby controlling the concentration of abrasive delivered to hand piece


18


. In an alternative embodiment, the height of funnel


40


relative to feeding chamber


36


can be increased or decreased to change the abrasive feed characteristics according to the technician's preference.




Abrasive feeding device


14


is typically made from a durable material, such as aluminum, stainless steel, or high durability plastic material. Device


14


can also be made from other materials as long as they are inert to the abrasive and durable for operation.




The abrasive within feeding chamber


36


then is directed through hand piece


18


to perform the desired abrasive operation on subject


20


. During the actual abrading procedure, the abrasive abrades the skin causing waste debris and refuse that must be removed so as not to interfere with or contaminate the abraded surface. The pneumatic air supply, in this case vacuum generator


12


, provides a vacuum in hand piece


18


that draws the waste refuse and debris away from the subject while at the same time performing surface abrasion. The waste refuse collects in abrasive collection device


22


. Abrasive collection device


22


is shown in

FIG. 4A

, which is a cut-away perspective view of the abrasive collection device


22


.




Collection device


22


includes a waste can receiver


23


, which has an intake port


25


and a return port


27


, a waste canister


29


, and a filter


48


. Waste can receiver


23


has a threaded seal in which to receive canister


29


. Canister


29


collects the waste refuse during an abrasion procedure for later disposal. In the preferred embodiment, Canister


29


is identical to canister


16


used to feed the abrasive; however, this might not be the case in other embodiments. Once canister


16


is empty, it is removed and used to replace canister


29


once it is f full, which is usually by the time canister


16


is empty. A cap threads onto canister


29


once it is full to seal the contents for proper disposal and to minimize any unnecessary contact with the refuse by the technician.




The waste refuse travels through intake port


25


to be deposited into canister


29


. The air flows through filter


48


before exiting through return port


27


, which couples to second filter


24


before being dispersed to ambient air. Although not mandatory for operation, use of second filter


24


is recommended to both remove any material untrapped by filter


48


and to act as a fail-safe particulate trap in the event filter


48


is either inadvertently left out of the system or is improperly installed. A return cavity


31


is disposed between filter


48


and return port


27


to keep the airflow from being unduly restricted during the filtering procedure.




Referring to

FIG. 4B

, Filter


48


includes a support element


50


, an intake aperture


52


, through which the waste refuse material passes into canister


29


, and filter apertures


54


. The waste refuse material passes through aperture


52


into canister


29


. The vacuum within device


22


then passes through filter


48


and underlying filter apertures


54


, filter


48


preventing the refuse material from passing to chamber


31


to the vacuum generator


12


.




Ring seals


54


are positioned within receiver


23


and superior to filter


48


about both its outer perimeter and its inner perimeter about aperture


52


to provide compliant sealing surfaces. Additionally, inner and outer crimping features


58


are provided upon the top surface of support element


50


and are positioned beneath ring seals


54


. The crimping features


58


can be a one or a series of adjacent concentric ridges that press into filter


48


to hold it in place against compliant ring seals


54


and to provide an anti-bleed seal.




Filter


48


provides a larger surface area than filters utilized in the collection of the waste debris of the prior art. Further, the surface area is also such that the airflow is not inhibited since air flow return port


27


is removed from being immediately adjacent the filter


48


. Also, in one embodiment filter


48


is disposable and inexpensive so it can be replaced between treatments, thus eliminating the progressive clogging experienced with durable-use filters or cleaning steps typically required in the prior art.




It is also intended that the discharge tube between hand piece


18


and waste collection or accumulation device


22


be easily removable so that it can be cleaned between sessions to prevent contamination and unsanitary build up of the waste debris residue that remains in the tube. Each end of the discharge tube can be pressure fitted or coupled via connectors that provide a suitable vacuum seal to prevent air bleeding into the system and lowering airflow inadvertently.




Hand piece


18


is shown in cross-sectional detail in

FIG. 5A

, which is a cross-sectional perspective view along the longitudinal center axis. Hand piece


18


is assembled in a plurality of parts. There are three main portions assembled from these parts, which include hand piece body


60


, tip


62


, and end portion


63


. Tip


62


friction mates with one end of hand piece body


60


, while the other end of hand piece body


60


couples to end portion


63


. End portion


63


is flared shaped for operator comfort during an abrasion session and so it will be retained in a retaining member on the vacuum apparatus


12


of FIG.


2


. End portion


63


has two apertures, a supply aperture


65


and a return aperture


67


. The supply aperture


65


couples to feeding device


14


to receive the abrasive for the treatment. The return aperture


67


couples to the waste collection device


22


. Plastic flexible tubes


61


are used in one embodiment where the tubes have a slightly greater diameter than the apertures so that they friction fit there in and extend at least ½″ to provide an adequate barrier from air bleed at these connection points.




A center channel


66


is positioned within a recess of end portion


65


to connect with the supply aperture


65


. Center channel


66


fits within body


62


until it engages an output aperture


68


. Within the output aperture


68


is fitted a nozzle


70


that concentrates the abrasive just prior to abrading a selected surface and causes the abrasive to stream in a fan cone pattern, but with a tight radius for control. Surrounding center channel


66


is a return channel


72


, which is larger than and concentric with channel


66


. The larger diameter of channel


68


allows for a sufficient air flow that the waste debris is readily transported to the refuse accumulation device


22


without clogging or hindering the air flow of the supply abrasive. Surrounding aperture


68


are a plurality of intake apertures


74


. The intake apertures open to channel


68


and allow the waste debris to be removed from within tip


62


during treatment.




Tip


62


is generally bell-shaped and includes an abrasive aperture


64


. Abrasive aperture


64


contacts the surface to be treated arid closes the pneumatic circuit to draw abrasive through the system and abrade the surface. Abrasive aperture


64


is approximately one-quarter inch in diameter and is applied to the subject, such as a patient's skin, during the abrasive procedure. An O-ring


76


is fitted within a groove


74


about the end of body


60


to which tip


62


fits. O-ring


76


serves to proved a tight seal against air-bleed within the airflow. The O-ring


76


is flexible and pliant, typically made from rubber, neoprene, silicone, plastic, or any like and compatible substance.




Nozzle


70


is generally cylindrical in shape with an aperture


78


along its center axis. Nozzle


70


is made of a hard, durable substance that withstands the abrading process of the abrasive as the abrasive hits the nozzle with full force. These materials can comprise, but are not limited to, stainless steel, ceramic, aluminum, tungsten carbide, and other comparable substances. A nose tube


80


is optionally mounted to the operational end of body


60


and is concentric with nozzle


70


. Nose tube


80


is generally cylindrical and helps divert the waste debris away from the abrasive during an abrading procedure while protecting the incoming abrasive steam from flow aberrations.




Since the hand piece


18


can be readily disassembled, it can be taken apart and thoroughly cleaned to avoid contamination and other health risks possible in performing dermabrasion and removing the waste debris. Further, the parts to hand piece


18


can be made of inexpensive, yet durable materials that allow for the hand piece, in part or in total, to be disposable.




The jet path of the abrasive may fans out enough to strike the inner wall of tip


62


at the margins of aperture


69


. Since the abrasive is traveling at a high rate of speed, it causes the inner wall of tip


62


to wear away. Additionally, the act of scanning tip


62


across abrasive-covered skin will serve to abrade the outer surface of tip


62


near aperture


69


. Accordingly, tip


62


is made compact and inexpensive so that it can be easily replaced and disposed of, preferably after each treatment. Suitable materials used to make tip


62


include polycarbonate, other plastics and resins, and other suitable substances with similar properties, specifically high-speed/low-cost moldability.




The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. For example, the abrasion system can be scaled to other commercial and industrial uses such as sand blasting. deposition delivery to a surface, and is not intended to be limited to just dermabrasion systems as disclosed. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.



Claims
  • 1. An abrasive handling device for use in an abrasion apparatus, comprising:a feeding chamber that has generally funnel-shaped portion that receives an abrasive; a receiving channel that limits the amount of abrasive supplied to the feeding chamber; an intake aperture, connected to a base of the feeding chamber to receive means for displacing the abrasive in a substantially vertical direction; and a delivery channel, placed above the feeding chamber to receive the displaced abrasive.
  • 2. The device according to claim 1 further comprising a generally funnel-shaped supply device, positioned above the feeding chamber and connected to the receiving channel.
  • 3. The device according to claim 2 further comprising an abrading material holding container removably fitted with a funnel that fits within the supply device.
  • 4. The device according to claim 1 wherein the device is pneumatically driven.
  • 5. The device according to claim 1 wherein the funnel-shape of the lofting chamber forms an arc ranging approximately 40 degrees to 90 degrees.
  • 6. The device according to claim 1 wherein the funnel-shape of the feeding chamber forms an arc of generally 60 degrees.
  • 7. The device according to claim 4 further comprising an airflow regulator, coupled to the delivery channel, to regulate the flow abrasive during operation.
  • 8. The device according to claim 1 wherein the delivery channel comprises an inverted funnel-shaped opening within the feeding chamber.
  • 9. The device according to claim 1 further comprising a transition chamber disposed between the supply device and the feeding chamber.
  • 10. The device according to claim 1, wherein the receiving channel extends within the feeding chamber a sufficient distance to control the amount of abrasive filling the feeding chamber.
  • 11. The device according to claim 1, further comprising:a hand piece coupled to the abrasive handling device; and a waste retrieval holding device, coupled to the hand piece, to collect and store the abrasive and waste debris after treatment.
  • 12. The device according to claim 11, wherein the waste retrieval holding device comprises a filter.
  • 13. The device according to claim 12, wherein the filter comprises a fabric having pores sufficiently small to prevent the abrasive and collected waste from passing therethrough.
  • 14. The device according to claim 12, wherein the filter is removable.
  • 15. The device according to claim 12, wherein the waste retrieval holding device further comprises:a waste can receiver having an intake port and a return port; and a waste canister removably coupled to the waste can receiver at an open end of the waste canister.
  • 16. The device according to claim 11, wherein the hand piece comprises a supply aperture and a return aperture.
  • 17. The device according to claim 11, wherein the hand piece comprises a removable tip that has an aperture that contacts the surface to be abraded.
  • 18. The device according to claim 2, wherein the supply device utilizes gravity to feed the abrasive to the feeding chamber.
  • 19. The device according to claim 4, wherein a motor coupled to the abrasive handling device pneumatically drives the device.
  • 20. The device according to claim 19, wherein the motor generates a vacuum for drawing the abrasive through the device.
  • 21. The abrasive handling device according to claim 20, further comprising:a delivery and retrieval hand piece coupled to the abrasive handing device; a waste debris receiving device, coupled to the hand piece, to collect and store waste debris and the dermabrasive after treatment; and a massage device coupled to and operable by the motor, comprising: a head having a concave inner wall and a rim, the concave wall defining an orifice communicating with a vacuum source and the rim having a substantially flat contact surface, the concave wall and rim defining a cavity and an opening to the cavity, the cavity being substantially semi-spherical; a post extending from the concave inner wall toward the opening, the post being slightly recessed within the cavity and having a substantially flat contact surface, the post being substantially vertically cylindrical; and a handle defining an internal conduit, the conduit having a first open end and a second open end, the conduit communicating with the orifice at the first open end and communicating with the vacuum source at the second open end.
RELATED APPLICATIONS

This patent application is related to commonly assigned U.S. Design patent application Ser. No. 29/119,496, entitled DERMABRASION SYSTEM, and to U.S. Design patent application Ser. No. 29/119,377, entitled DERMABRASION HAND PIECE, both filed even date herewith and incorporated by reference for all purposes.

US Referenced Citations (61)
Number Name Date Kind
554299 Parker Feb 1896 A
2238541 Spagnolo Apr 1941 A
2608032 Garver Aug 1952 A
2921585 Schumann Jan 1960 A
3085573 Meyer et al. Apr 1963 A
3297024 Robinson Jan 1967 A
3543444 Mehta Dec 1970 A
3574239 Sollerud Apr 1971 A
3715838 Young et al. Feb 1973 A
3760800 Staffin et al. Sep 1973 A
3841322 Spelio Oct 1974 A
3841323 Stoughton Oct 1974 A
4090334 Kurowski et al. May 1978 A
4214576 Henley Jul 1980 A
4333277 Tasedan Jun 1982 A
4375740 Brown Mar 1983 A
4445517 Feild May 1984 A
4498462 Henley Feb 1985 A
4516398 Wuchinich May 1985 A
4531934 Kossovsky et al. Jul 1985 A
4560373 Sugino et al. Dec 1985 A
4578058 Grandon Mar 1986 A
4583530 Henley Apr 1986 A
4646480 Williams Mar 1987 A
4674239 Jodoin Jun 1987 A
4676749 Mabille Jun 1987 A
4729368 Guitay Mar 1988 A
4757814 Wang et al. Jul 1988 A
4883047 Guitay Nov 1989 A
4966609 Callinan et al. Oct 1990 A
5037431 Summers et al. Aug 1991 A
5037432 Molinari Aug 1991 A
5080656 Martz et al. Jan 1992 A
5100412 Rosso Mar 1992 A
5152281 Koll Oct 1992 A
5207234 Rosso May 1993 A
5215078 Fulop Jun 1993 A
5322504 Doherty et al. Jun 1994 A
5330354 Gallant Jul 1994 A
5334016 Goldsmith et al. Aug 1994 A
5334019 Goldsmith et al. Aug 1994 A
5350299 Gallant Sep 1994 A
5423803 Tankovich et al. Jun 1995 A
5484283 Franetzki Jan 1996 A
5489291 Wiley Feb 1996 A
5525058 Gallant et al. Jun 1996 A
5562643 Johnson Oct 1996 A
5665053 Jacobs Sep 1997 A
5681026 Durand Oct 1997 A
5752829 Goldsmith et al. May 1998 A
5765759 Bruns et al. Jun 1998 A
5795626 Gabel et al. Aug 1998 A
5800446 Banuchi Sep 1998 A
5810842 Di Fiore et al. Sep 1998 A
5885211 Eppstein et al. Mar 1999 A
5971999 Naldoni Oct 1999 A
6012975 Jager Jan 2000 A
6139554 Karkar et al. Oct 2000 A
D441863 Khalaj et al. May 2001 S
6235039 Parkin et al. May 2001 B1
6241739 Waldron Jun 2001 B1
Foreign Referenced Citations (32)
Number Date Country
532 086 Aug 1931 DE
201229 Dec 1958 DE
2 218 370 Sep 1973 DE
2742058 Mar 1979 DE
3421390 Dec 1985 DE
234608 Apr 1986 DE
3535 571 May 1987 DE
4102684 Aug 1992 DE
9215436 Mar 1994 DE
0035040 Sep 1981 EP
0143617 Jun 1985 EP
0258901 Mar 1988 EP
0564392 Oct 1993 EP
0806184 Nov 1997 EP
638 309 May 1928 FR
1.109.131 Jan 1956 FR
1109131 Jan 1956 FR
1.136.127 May 1957 FR
1.501.054 Nov 1967 FR
2.057.514 May 1971 FR
553076 Dec 1956 IT
1184922 Oct 1987 IT
50247 Feb 1932 NO
1556676 Apr 1990 RU
168 279 Jun 1934 SE
152 189 Nov 1955 SE
WO 9603959 Feb 1996 WO
WO 9711650 Apr 1997 WO
WO 9907439 Feb 1999 WO
WO 9920336 Apr 1999 WO
WO 9923951 May 1999 WO
WO 0067692 Nov 2000 WO
Non-Patent Literature Citations (15)
Entry
BHC Group web page, “Dermabraze,” Jun. 1999, http://www.bhc-group.demon.co.uk/dermabra,html.
Dynatronics Corporation product brochure, “Synergie Lifestyle System” Salt Lake City, Utah 1998.
Dynatronics Corporation product brochure, “Synergie The Ultimate Cellulite Solution” Salt Lake City, Utah 1999.
Optical Technology, Inc. web page, “Derma Genesis,” Jul. 1999, http://www.dermagenesis.com/main.html.
Pneumadyne web page, “Introducing the New Bleed Valve,” Dec. 1998, http://www.pneumadyne.com/c-products/bleed.html.
Soundskin Corporation product brochure, “Smart Peel Skin Exfoliation System,” 1998.
English language translation for German Patent No. 2 218 370, attached to the back of the patent.
English language abstract for German Patent No. 3535 571 A1, attached to the front of the patent.
English language translation for Swiss Patent No. 168 279, attached to the back of the patent.
English language abstract for Russian Patent No. 1556676 A1, attached to the front of the patent.
English language abstract for PCT Patent No. WO96/03959, attached to the front of the patent.
English language abstract for German Patent No. DE 4102684 A1, listed above.
English language abstract for German Patent No. DD 234608 A1, listed above.
English language abstract for German Patent No. DE 3421390 A1, listed above.
SoundSkin Corporation, “Smart Peel Skin Exfoliation System” (1998, U.S.A.).