This patent application claims the benefit and priority of Chinese Patent Application No. 202110711100.5, filed on Jun. 25, 2021, the disclosure of which is incorporated by reference herein in its entirety as part of the present application.
The present disclosure relates to the technical field of energy consumption prediction, in particular to a method and system for predicting specific energy of a cutter head of a tunnel boring machine.
A tunnel boring machine (TBM) is a heavy-duty apparatus widely used in underground tunnel construction. It consumes huge energy for the tunnel boring machine to construct underground tunnel engineering. If the specific energy of the cutter head and the change of the specific energy can be effectively predicted in the tunnel boring process, it will be well-founded to trace and allocate the energy consumption of a control system, so as to save energy and reduce cost on the premise of lowering the construction safety risk. The state monitoring data of the tunnel boring machine contains vital information related to tunnel boring energy consumption. However, as numerous factors influencing the energy consumption of the apparatus have characteristics of time-varying and coupling relations, for example, the various underground geological environment features change along with the construction section, and uncertain multiple coupling relations exist between the operation state of the apparatus and the geological environment features, it is difficult to predict and model the tunnel boring energy consumption based on the state monitoring data. The specific energy of the cutter head is an essential index to describe the construction energy consumption and efficiency of the tunnel boring machine, which means the energy consumed to bore through rock mass of unit volume. The energy consumption includes friction resistance consumption, rock breaking consumption, surrounding rock stress overcoming consumption, etc., and only a part of energy is consumed in the effective rock breaking work of the cutter head. Although the total specific energy of the cutter head can be predicted in the prior art, the proportion of each component in the specific energy of the cutter head and the change of the proportion during geological change and tunnel boring speed change in the construction process are unpredictable, which are the basic information for optimally allocating the specific energy of the cutter head of the tunnel boring machine.
The objective of the present disclosure is to provide a method and system for predicting specific energy of a cutter head of a tunnel boring machine. Influence factors of geometric structures of an apparatus and a tunnel, an operation state of an apparatus, a geological environment feature, etc. are comprehensively considered, so as to provide a proportion of each component in the specific energy of the cutter head and a change of the proportion during a construction process, thereby providing a foundation for optimally allocating the specific energy of the cutter head of the tunnel boring machine.
To implement the above objectives, the present disclosure provides the following solutions:
A method for predicting specific energy of a cutter head of a tunnel boring machine includes:
obtaining parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine, where the parameters influencing the specific energy of the cutter head to be measured comprise a geological environment feature parameter, geometric structure parameters of an apparatus and a tunnel and an operation state parameter of the apparatus;
inputting the parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine into a model for predicting the specific energy of an apparatus to obtain a predicted value of the specific energy of the cutter head; and
calculating a proportion of a specific energy component according to the predicted value of the specific energy of the cutter head, the parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine, a weight and an expression of a dimensionless factor;
where a method for determining the model for predicting the specific energy of an apparatus includes:
determining the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
determining the expression of the dimensionless factor with a physical mapping relation according to the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
determining, according to a loss function and the expression of the dimensionless factor, an objective function for predicting the specific energy;
obtaining a data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and a data sample of the parameter of the specific energy of the cutter head of the tunnel boring machine for model training;
substituting the data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and the data sample of the specific energy of the cutter head of the tunnel boring machine for model training into the objective function, and optimizing the objective function to obtain the weight of the dimensionless factor; and
obtaining the model for predicting the specific energy of an apparatus according to the weight and the expression of the dimensionless factor.
Preferably, the determining the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine may include:
determining thrust, torque and a depth of penetration of the tunnel boring machine in the data sample of the specific energy of the cutter head of the tunnel boring machine for model training; and
calculating, according to the thrust, the torque and the depth, the specific energy of the cutter head of the tunnel boring machine in the data sample of the specific energy of the cutter head of the tunnel boring machine for model training.
Preferably, the geological environment feature parameters may include:
the geometric structure parameters may include: a diameter of the cutter head of the tunnel boring machine and a tunnel burial depth; and
the operation state parameters may include: a tunnel boring speed of the tunnel boring machine, a rotation speed of the cutter head, a horizontal pressure of a support cylinder and a push pressure of a shield cylinder.
Preferably, the determining the expression of the dimensionless factor with a physical mapping relation according to the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine may include:
calculating an expression of a first factor according to the tunnel burial depth and the diameter of the cutter head;
calculating an expression of a second factor according to the tunnel boring speed, the diameter of the cutter head and the rotation speed of the cutter head;
calculating an expression of a specific energy factor according to the specific energy of the cutter head, the uniaxial compressive strength of the rock, the diameter of the cutter head and a calculated second factor;
calculating an expression of a third factor according to the volumetric joint count and the diameter of the cutter head;
calculating an expression of a fourth factor according to the weak plane structure spacing and the diameter of the cutter head;
calculating an expression of a fifth factor according to the intactness coefficient of the rock;
calculating an expression of a sixth factor according to the structural plane direction;
calculating an expression of a seventh factor according to the structural plane dip angle;
calculating an expression of an eighth factor according to the included angle between the structural plane and the tunnel axis;
calculating an expression of a ninth factor according to the maximum horizontal principal stress of the tunnel and the uniaxial compressive strength of the rock;
calculating an expression of a tenth factor according to the minimum horizontal principal stress of the tunnel and the uniaxial compressive strength of the rock;
calculating an expression of an eleventh factor according to the maximum initial stress perpendicular to the tunnel axis and the uniaxial compressive strength of the rock;
calculating an expression of a twelfth factor according to the horizontal pressure of the support cylinder and the uniaxial compressive strength of the rock; and
calculating an expression of a thirteenth factor according to the push pressure of the shield cylinder and the uniaxial compressive strength of the rock;
where the expression of the dimensionless factor may include the expression of the specific energy factor, the expression of the first factor, the expression of the second factor, the expression of the third factor, the expression of the fourth factor, the expression of the fifth factor, the expression of the sixth factor, the expression of the seventh factor, the expression of the eighth factor, the expression of the ninth factor, the expression of the tenth factor, the expression of the eleventh factor, the expression of the twelfth factor, and the expression of the thirteenth factor.
Preferably, the determining, according to a loss function and the expression of the dimensionless factor, an objective function for predicting the specific energy may include:
substituting the expression of the dimensionless factor into the loss function;
and adding parameter norm penalty into the loss function with the substituted expression of the dimensionless factor, to obtain the objective function.
Preferably, the optimizing the objective function to obtain the weight of the dimensionless factor may include:
determining a value of a hyper-parameter in the objective function according to a parameter debugging result in the data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and the data sample of the specific energy of the cutter head of the tunnel boring machine for model training; and
substituting the value of the hyper-parameter into the objective function, and optimizing the objective function according to the data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and the data sample of the specific energy of the cutter head of the tunnel boring machine for model training, to obtain the weight of the dimensionless factor.
Preferably, the proportion of the specific energy component is calculated according to:
where Pi may be a proportion of an ith component in calculated total specific energy; σc may be the geological environment feature parameter; vw−1 may be the operation state parameter; θi* may be the weight; πi may be an expression of an ith dimensionless factor; and Ec* may be a prediction result of the total specific energy of the cutter head of the tunnel boring machine, that is, the predicted value of the specific energy of the cutter head.
A system for predicting specific energy of a cutter head of a tunnel boring machine includes:
a model construction module used for determining a model for predicting the specific energy of an apparatus;
an obtaining module used for obtaining parameters influencing the specific energy of the cutter head to be measured, where the parameters influencing the specific energy of the cutter head to be measured include a geological environment feature parameter, geometric structure parameters of the apparatus and a tunnel and an operation state parameter of the apparatus;
a prediction module used for inputting the parameters, influencing the specific energy to be measured, of the tunnel boring machine into the model for predicting the specific energy of an apparatus, to obtain a predicted specific energy value; and
a component calculation module used for calculating a proportion of a specific energy component according to the predicted value of the specific energy of the cutter head, the parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine, a weight and an expression of a dimensionless factor;
where the model construction module specifically includes:
a determination unit used for determining the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
a physical relation calculation unit used for determining the expression of the dimensionless factor with a physical mapping relation according to the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
a function determination unit used for determining, according to a loss function and the expression of the dimensionless factor, an objective function for predicting the specific energy;
a training sample data obtaining unit used for obtaining sample data of the parameters, influencing the specific energy, of the tunnel boring machine for model training and sample data of the parameter of the specific energy of the cutter head of the tunnel boring machine for model training;
a weight determination unit used for substituting the data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and the data sample of the specific energy of the cutter head of the tunnel boring machine for model training into the objective function, and optimizing the objective function to obtain the weight of the dimensionless factor; and
a model determination unit used for obtaining the model for predicting the specific energy of an apparatus according to the weight and the expression of the dimensionless factor.
Preferably, the obtaining module may include:
an obtaining unit used for obtaining parameters, influencing the specific energy to be measured, of the tunnel boring machine, where the parameters influencing the specific energy to be measured may include a geological environment feature parameter, geometric structure parameters of an apparatus and a tunnel and an operation state parameter of the apparatus; where the geological environment feature parameters may include: uniaxial compressive strength of a rock, a volumetric joint count, weak plane structure spacing, an intactness coefficient of the rock, a structural plane direction, a structural plane dip angle, an included angle between a structural plane and a tunnel axis, a maximum horizontal principal stress of a tunnel, a minimum horizontal principal stress of the tunnel and a maximum initial stress perpendicular to the tunnel axis; the geometric structure parameters may include: a diameter of the cutter head of the tunnel boring machine and a tunnel burial depth; and the operation state parameters may include: a tunnel boring speed of the tunnel boring machine, a rotation speed of the cutter head, a horizontal pressure of a support cylinder and a push pressure of a shield cylinder.
Preferably, the function determination unit may include:
a substitution subunit used for substituting the expression of the dimensionless factor into the loss function; and
an objective function determination unit used for adding parameter norm penalty into the loss function with the substituted expression of the dimensionless factor, to obtain the objective function.
Based on specific embodiments provided in the present disclosure, the present disclosure has the following technical effects:
The present disclosure provides a method and system for predicting specific energy of a cutter head of a tunnel boring machine. The method includes: obtaining parameters, influencing specific energy to be measured, of the tunnel boring machine, where the parameters influencing the specific energy to be measured include a geological environment feature parameter, geometric structure parameters of an apparatus and a tunnel and an operation state parameter of the apparatus; and inputting the parameters, influencing the specific energy to be measured, of the tunnel boring machine into a model for predicting the specific energy of an apparatus, to obtain a predicted specific energy value; and calculating a proportion of a specific energy component according to the predicted value of the specific energy of the cutter head, the parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine, a weight and an expression of a dimensionless factor. A method for determining the model for predicting the specific energy of an apparatus includes: determining the parameters, influencing the specific energy, of the tunnel boring machine, and determining an expression of a dimensionless factor with a physical mapping relation according to the determined parameters, influencing the specific energy, of the tunnel boring machine and a parameter of the specific energy of the cutter head of the tunnel boring machine; determining, according to a loss function and the dimensionless factor, an objective function for predicting the specific energy; obtaining a data sample of parameters influencing the specific energy and a data sample of the parameter of the specific energy of the cutter head of the tunnel boring machine for model training; optimizing the objective function by using the obtained data samples to obtain a weight of the dimensionless factor; and obtaining the model for predicting the specific energy of an apparatus according to the weight and the expression of the dimensionless factor. The present disclosure may predict the total specific energy of the cutter head and may provide a proportion of each component in the total specific energy of the cutter head, thereby providing a foundation for optimal allocation of the specific energy of the cutter head of the tunnel boring machine. The present disclosure also facilitates energy conservation and consumption reduction and reduces various construction safety risks; and on the premise that dimension of two sides of the equation in the model is consistent, influence factors of geometric structures of an apparatus and a tunnel, an operation state of an apparatus, a geological environment feature, etc. are comprehensively considered, thereby improving accuracy and reliability of an estimation result.
In order to explain the technical solutions in embodiments of the present disclosure or in the prior art more clearly, the accompanying drawings required in the embodiments will be described below briefly. Apparently, the accompanying drawings in the following description show merely some embodiments of the present disclosure, and other drawings can be derived from these accompanying drawings by those of ordinary skill in the art without creative efforts.
The technical solutions of embodiments of the present disclosure will be described below clearly and comprehensively in conjunction with accompanying drawings of the embodiments of the present disclosure. Apparently, the embodiments described are merely some embodiments rather than all embodiments of the present disclosure. Based on the embodiments of the present disclosure, all other embodiments acquired by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present disclosure.
The objective of the present disclosure is to provide a method and system for predicting specific energy of a cutter head of a tunnel boring machine. Influence factors of geometric structures of an apparatus and a tunnel, an operation state of an apparatus, a geological environment feature, etc. are comprehensively considered, thereby providing a foundation for optimal allocation of the specific energy of the cutter head of the tunnel boring machine.
To make the foregoing objective, features, and advantages of the present disclosure clearer and more comprehensible, the present disclosure will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
Step 100: obtain parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine, where the parameters influencing the specific energy of the cutter head to be measured include a geological environment feature parameter, geometric structure parameters of an apparatus and a tunnel and an operation state parameter of the apparatus.
Step 200: input the parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine into a model for predicting the specific energy of an apparatus to obtain a predicted value of the specific energy of the cutter head.
Step 300: calculate a proportion of a specific energy component according to the predicted value of the specific energy of the cutter head, the parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine, a weight and an expression of a dimensionless factor.
A method for determining the model for predicting the specific energy of an apparatus includes:
determine the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
determine the expression of the dimensionless factor with a physical mapping relation according to the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
determine, according to a loss function and the expression of the dimensionless factor, an objective function for predicting the specific energy;
obtain a data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and a data sample of the parameter of the specific energy of the cutter head of the tunnel boring machine for model training;
substitute the data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and the data sample of the specific energy of the cutter head of the tunnel boring machine for model training into the objective function, and optimize the objective function to obtain the weight of the dimensionless factor; and
obtain the model for predicting the specific energy of an apparatus according to the weight and the expression of the dimensionless factor.
Preferably, the step of determining the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine includes:
determine thrust, torque and a depth of penetration of the tunnel boring machine in the data sample of the specific energy of the cutter head of the tunnel boring machine for model training; and
calculate, according to the thrust, the torque and the depth of penetration of the tunnel boring machine, the specific energy of the cutter head of the tunnel boring machine in the data sample of the specific energy of the cutter head of the tunnel boring machine for model training
Specifically, the specific energy of the cutter head is calculated according to:
E
c=2πT+Fp;
where Ec is the specific energy of the cutter head, F is total tunnel boring thrust, T is total tunnel boring torque, and p is the depth of penetration of the tunnel boring machine.
Preferably, the parameters influencing the specific energy include: a) geological environment feature parameters: uniaxial compressive strength σc of the rock, a volumetric joint count Jv, weak plane structure spacing DPW, an intactness coefficient Kv of the rock, a structural plane direction α1, a structural plane dip angle α2, an included angle α3 between a structural plane and a tunnel axis, a maximum horizontal principal stress σh1 of a tunnel, a minimum horizontal principal stress σh2 of the tunnel and a maximum initial stress σ0 perpendicular to the tunnel axis; b) geometric structure parameters of an apparatus and a tunnel: a diameter D of the cutter head of the apparatus and a tunnel burial depth H; and c) parameters related to the operation state of the apparatus: a tunnel boring speed v, a rotation speed w of the cutter head of the apparatus, a horizontal pressure pcH of a support cylinder and a push pressure PcT of a shield cylinder of the apparatus.
Preferably, the step of determining the expression of the dimensionless factor with a physical mapping relation according to the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine includes:
calculate an expression of a first factor according to the tunnel burial depth and the diameter of the cutter head;
calculate an expression of a second factor according to the tunnel boring speed, the diameter of the cutter head and the rotation speed of the cutter head;
calculate an expression of a specific energy factor according to the specific energy of the cutter head, the uniaxial compressive strength of the rock, the diameter of the cutter head and a calculated second factor;
calculate an expression of a third factor according to the volumetric joint count and the diameter of the cutter head;
calculate an expression of a fourth factor according to the weak plane structure spacing and the diameter of the cutter head;
calculate an expression of a fifth factor according to the intactness coefficient of the rock;
calculate an expression of a sixth factor according to the structural plane direction;
calculate an expression of a seventh factor according to the structural plane dip angle;
calculate an expression of an eighth factor according to the included angle between the structural plane and the tunnel axis;
calculate an expression of a ninth factor according to the maximum horizontal principal stress of the tunnel and the uniaxial compressive strength of the rock;
calculate an expression of a tenth factor according to the minimum horizontal principal stress of the tunnel and the uniaxial compressive strength of the rock;
calculate an expression of an eleventh factor according to the maximum initial stress perpendicular to the tunnel axis and the uniaxial compressive strength of the rock;
calculate an expression of a twelfth factor according to the horizontal pressure of the support cylinder and the uniaxial compressive strength of the rock;
calculate an expression of a thirteenth factor according to the push pressure of the shield cylinder and the uniaxial compressive strength of the rock; and
the expressions of the dimensionless factor include the expression of the specific energy factor, the expression of the first factor, the expression of the second factor, the expression of the third factor, the expression of the fourth factor, the expression of the fifth factor, the expression of the sixth factor, the expression of the seventh factor, the expression of the eighth factor, the expression of the ninth factor, the expression of the tenth factor, the expression of the eleventh factor, the expression of the twelfth factor, and the expression of the thirteenth factor.
Specifically, thirteen dimensionless factors π are provided: π1˜π13, and the dimensionless specific energy value π0 of the tunnel boring machine is provided. The dimensionless factor π is a dimensionless factor with a physical mapping relation after original features are combined and transformed. A calculation formula for the dimensionless factor and its physical meaning are shown in Table 1:
In the calculation formula of the Table 1: H is the tunnel burial depth; D is the diameter of the cutter head of the apparatus; v is the tunnel boring speed; w is the rotation speed of cutter head of the apparatus; Jv is a volumetric joint count; DPW is the weak plane structure spacing; Kv is the intactness coefficient of the rock; α1 is a structural plane direction; α2 is a structural plane dip angle; α3 is the included angle between a structural plane and a tunnel axis; σh1 is the maximum horizontal principal stress of the tunnel; σh2 is the minimum horizontal principal stress of the tunnel; σ0 is the maximum initial stress perpendicular to the tunnel axis; σc is the uniaxial compressive strength of the rock; pcH is the horizontal pressure of the support cylinder of the apparatus; pcT is the push pressure of the shield cylinder; and Ec is the specific energy of the cutter head.
Specifically, after obtaining Table 1, the obtained objective quantity π0=Ecσc−1D−3 is transformed as follows:
π0′=π0/π2=Ecσc−1p−1D−2
where π0′ is a final specific energy factor.
Preferably, the step of determining, according to a loss function and the expression of the dimensionless factor, an objective function for predicting the specific energy includes:
substitute the expression of the dimensionless factor into the loss function;
add parameter norm penalty into the loss function with the substituted expression of the dimensionless factor, to obtain the objective function.
Specifically, the obtained physical mapping relation is substituted into the loss function to obtain a loss function incorporating physical knowledge as:
In the formula, L represents the loss function, n is the number of training samples, i may be taken from 1-13, πij represents a value of πi obtained from the jth sample, θi, represents a coefficient of the ith factor π, πi, and π0j′; represents a value of π0 obtained from the jth sample.
Optionally, an L1 norm penalty term is added on the basis of the loss function to obtain the objective function, with the physical knowledge embedded, for predicting the specific energy:
The left J(θ) of the equation represents the objective function for predicting the specific energy, and a first term on the right of the equation is the loss function divided by 2, λ represents a penalty degree of a regularization penalty term, and θi represents a coefficient of the ith factor π, πi.
Preferably, the step of optimizing the objective function to obtain the weight of the dimensionless factor includes:
select, according to a parameter debugging result, a hyper-parameter value with a minimum objective function value to be as a value of a hyper-parameter in the objective function; and substitute the optimized hyper-parameter into the objective function, and optimize the objective function according to the data sample of the parameters, influencing the specific energy, of the tunnel boring machine and the data sample of the specific energy of the cutter head for model training, to obtain the weight of the dimensionless factor.
Specifically, firstly, different values are taken for the hyper-parameter λ, and prediction effects of λ with the different values are tested on a training set, that is, the parameter λ* which minimizes the value of the objective function optimized by the coordinate descent method is taken as the value of λ in the final objective function. The coordinate descent method is used again, all samples of the training set are used to optimize the objective function, and the optimal weight θi* corresponding to each factor π is obtained via calculation.
Existing research only simply uses a machine learning method to predict the specific energy of the tunnel boring machine. Although the method may provide a predicted value of total specific energy, used models all are an input-output black box model, and the method may not provide a traceable physical mechanism, that is, may not provide a contribution rate of each component of the specific energy changing during a construction process in real time. It is obviously insufficient for the intelligent operation requirement of an engineering apparatus with high safety risk, and this defect is not beneficial to optimize and control the specific energy of the tunnel boring machine in practical application. Therefore, on the premise of guaranteeing accuracy of the model, a traceable function for predicting the specific energy of the tunnel boring machine is needed, and the technical solution achieves the function by calculating the proportion of the specific energy component according to the predicted specific energy value, the parameters, influencing the specific energy, of the tunnel boring machine to be measured, the weight and the dimensionless factor.
Preferably, the proportion of the specific energy component is calculated according to:
where Pi is a proportion of an ith component in calculated total specific energy; σc is the geological environment feature parameter; vw−1 is the operation state parameter; θi* is the weight; πi is the ith dimensionless factor; and Ec* is a prediction result of the total specific energy of the tunnel boring machine.
In this embodiment, the parameters and specific values of the specific energy of the training set are first collected, as shown in Table 2.
F is total tunnel boring thrust, T is total tunnel boring torque, and p is the depth of penetration of the tunnel boring machine.
The total specific energy of each sample in the training set is calculated: Ec=2πT+Fp. Results of the calculations are summarized as shown in Table 3.
The main parameters and specific values influencing the specific energy of the tunnel boring machine in the training set are listed as shown in Table 4-1 and Table 4-2.
In the above tables: H is the tunnel burial depth; D is the diameter of the cutter head of the apparatus; v is the tunnel boring speed; w is the rotation speed of cutter head of the apparatus; Jv is a volumetric joint count; DPW is the weak plane structure spacing; Kv is the intactness coefficient of the rock; α1 is a structural plane direction; α2 is a structural plane dip angle; α3 is the included angle between a structural plane and a tunnel axis; σh1 is the maximum horizontal principal stress of the tunnel; σh2 is the minimum horizontal principal stress of the tunnel; σ0 is the maximum initial stress perpendicular to the tunnel axis; σc is the uniaxial compressive strength of the rock; pcH is the horizontal pressure of the support cylinder of the apparatus; pcT is the push pressure of the shield cylinder; and Ec is the specific energy of the cutter head.
The factor π π1˜π13 with the physical mapping relation is calculated. The calculation formula is shown in Table 5:
The obtained objective quantity π0=Ecσc−1D−3 is transformed as follows:
π0′=π0/π2=Ecσc−1p−1D−2.
The calculated thirteen factors π and the calculated values of π0′ are summarized as shown in Tables 6 and 7.
The physical mapping relation obtained in the last step is substituted into the loss function to obtain a loss function incorporating physical knowledge as:
In the formula, L represents the loss function, i represents the ith factor π, j represents the jth sample, πij represents a value of πi obtained from the jth sample, θi represents a coefficient of the ith factor π, πi, and π0j′ represents a value of π0 obtained from the jth sample.
An L1 norm penalty term is added on the basis of the loss function to obtain the objective function, with the physical knowledge embedded, for predicting the specific energy:
The left J(θ) of the equation represents the objective function for predicting the specific energy, and a first term on the right of the equation is the loss function divided by 2, λ represents a penalty degree of a regularization penalty term, and θi represents a coefficient of the ith factor π, πi.
Firstly, different values are taken for the hyper-parameter λ, and prediction effects of λ with the different values are tested on a training set, that is, the parameter λ* which minimizes the value of the objective function optimized by the coordinate descent method is taken as the value of λ in the final objective function. The final result of the hyper-parameter λ selection is: λ*=0.00149354. The coordinate descent method is used again, all samples of the training set are used to optimize the objective function, the optimal weight θi* corresponding to each factor π is obtained via calculation, and calculated optimal weights are summarized as shown in Table 8.
Above coefficient identification results θi* are separately multiplied by the corresponding factors π to obtain a model for predicting the specific energy of the tunnel boring machine as follows:
E
c*=(5.48×10−3HD−1+3.85×10−6JvD3+1.55×10−1α2+2.22×10−1α3+1.25pcHσc−1)σcvw−1D2
Tables 9 and 10 show engineering data, and the total specific energy Ec* of the tunnel boring machine may be obtained by substituting the data of Tables 9 and 10 into the prediction model, and Tables 9 and 10 are shown below where Ec*:=22614.55987 kJ.
The obtained model for predicting the specific energy of the tunnel boring machine is used to separately calculate the proportion of different specific energy components:
Pi represents the proportion of the ith component in the calculated total specific energy. The obtained proportions of the specific energy components with each term being non-zero are represented in Table 11.
a model construction module 404 used for determining a model for predicting the specific energy of an apparatus;
an obtaining module 408 used for obtaining parameters influencing the specific energy of the cutter head to be measured, where the parameters influencing the specific energy of the cutter head to be measured include a geological environment feature parameter, geometric structure parameters of the apparatus and a tunnel and an operation state parameter of the apparatus;
a prediction module 412 used for inputting the parameters, influencing the specific energy to be measured, of the tunnel boring machine into the model for predicting the specific energy of an apparatus, to obtain a predicted specific energy value; and
a component calculation module 416 used for calculating a proportion of a specific energy component according to the predicted value of the specific energy of the cutter head, the parameters, influencing the specific energy of the cutter head to be measured, of the tunnel boring machine, a weight and an expression of a dimensionless factor;
where the model construction module 404 specifically includes:
a determination unit used for determining the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
a physical relation calculation unit used for determining the expression of the dimensionless factor with a physical mapping relation according to the parameters, influencing the specific energy, of the tunnel boring machine and the parameter of the specific energy of the cutter head of the tunnel boring machine;
a function determination unit used for determining, according to a loss function and the expression of the dimensionless factor, an objective function for predicting the specific energy;
a training sample data obtaining unit used for obtaining sample data of the parameters, influencing the specific energy, of the tunnel boring machine for model training and sample data of the parameter of the specific energy of the cutter head of the tunnel boring machine for model training;
a weight determination unit used for substituting the data sample of the parameters, influencing the specific energy, of the tunnel boring machine for model training and the data sample of the specific energy of the cutter head of the tunnel boring machine for model training into the objective function, and optimizing the objective function to obtain the weight of the dimensionless factor; and
a model determination unit used for obtaining the model for predicting the specific energy of an apparatus according to the weight and the expression of the dimensionless factor.
Preferably, the obtaining module 408 includes:
an obtaining unit used for obtaining parameters, influencing the specific energy to be measured, of the tunnel boring machine, where the parameters influencing the specific energy to be measured include a geological environment feature parameter, geometric structure parameters of an apparatus and a tunnel and an operation state parameter of the apparatus; where the geological environment feature parameters include: uniaxial compressive strength of a rock, a volumetric joint count, weak plane structure spacing, an intactness coefficient of the rock, a structural plane direction, a structural plane dip angle, an included angle between a structural plane and a tunnel axis, a maximum horizontal principal stress of a tunnel, a minimum horizontal principal stress of the tunnel and a maximum initial stress perpendicular to the tunnel axis; the geometric structure parameters include: a diameter of the cutter head of the tunnel boring machine and a tunnel burial depth; and the operation state parameters include: a tunnel boring speed of the tunnel boring machine, a rotation speed of the cutter head, a horizontal pressure of a support cylinder and a push pressure of a shield cylinder.
Preferably, the function determination unit includes:
a substitution subunit used for substituting the expression of the dimensionless factor into the loss function; and
an objective function determination unit used for adding parameter norm penalty into the loss function with the substituted expression of the dimensionless factor, to obtain the objective function.
The present disclosure has the following beneficial effects:
(1) The present disclosure may predict total specific energy so as to facilitate energy conservation and consumption reduction and reduce various construction safety risks. On the premise that dimension of two sides of the equation in the model is consistent, influence factors of geometric structures of an apparatus and a tunnel, an operation state of an apparatus, a geological environment feature, etc. are comprehensively considered, so estimation is accurate and reliable.
(2) The present disclosure provides a contribution rate of each specific energy component changing during a construction process in real time, and it is well-founded to trace and allocate the specific energy of a control system of the tunnel boring machine.
Each example of the present specification is described in a progressive manner, each example focuses on the difference from other examples, and the same and similar parts between the examples may refer to each other. Since the system disclosed in the embodiments corresponds to the method disclosed in the embodiments, the description is simple, and reference can be made to the method description.
In this specification, several specific embodiments are used for illustration of the principles and implementations of the present disclosure. The description of the foregoing embodiments is used to help illustrate the method of the present disclosure and the core ideas thereof. In addition, those of ordinary skill in the art can make various modifications in terms of specific implementations and the scope of application in accordance with the ideas of the present disclosure. In conclusion, the content of this specification shall not be construed as a limitation to the present disclosure.
Number | Date | Country | Kind |
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202110711100.5 | Jun 2021 | CN | national |