The present invention generally is in the field of skimming devices and methods for skimming spas, swimming pools, hot tubs, garden baths, and the like. The present invention more particularly is in the field of multi-weir door assemblies for skimmers and methods for skimming using multi-weir door assemblies for spas, swimming pools, hot tubs, garden baths, and the like.
Many existing spas, swimming pools, hot tubs, garden baths, and the like include some type of skimmer. Skimmers are designed to remove surface debris from spas, pools, hot tubs, garden baths, and the like.
This removal of debris is accomplished by directing the flow of the water in a broad thin layer across the top of a floating weir door that is at the entrance or mouth of the skimmer. In doing so, the surface velocity increases drawing in the debris floating past the skimmer mouth and the floating weir door. The skimmer is connected to a pump via piping (typically rigid PVC plumbing) and water is drawn into the skimmer via the pump.
Prior art skimmers are often designed to operate most efficiently at the full flow of the pool pump, which usually has one speed of operation. With recently mandated energy conservation initiatives, pools are being equipped with two speed, multi-speed, or variable speed pumps. In efforts to use less energy, the pool pumps are designed to operate at much lower flow rates than was typical in the past. When these pumps are operated as required by the energy efficiency standards, there often is not enough water flow over the floating weir door to provide sufficient velocity for debris to flow over and past the floating weir door.
Several skimmer manufacturers have incorporated venturis in an attempt to increase flow over the skimmer weir door while the pump is in low speed. In a venturi skimmer, an additional water path from the pump is introduced across the lower interior chamber of the skimmer directing flow generally perpendicular to the water flowing through the skimmer and then out back to the pool. The additional venturi water path has a nozzle inside the skimmer to create a pressure drop (venturi effect) which increases the flow of water through the skimmer.
One problem with these prior art systems is that the venturi requires high velocity to create the added flow. The prior art systems work well when the pump is on high speed, but they do not work well if at all when the pump is on low speed, which is when the skimmer needs the additional flow.
There is, accordingly, a need for new and improved skimmers that operate efficiently when pumps are on low speeds and methods for skimming spas, swimming pools, hot tubs, garden baths, and the like, that allow debris to flow over and move past weir doors of the skimmer. There also is a need for improved skimming features and methods for skimming artificial bodies of water and the like which may use pumps operating at low speeds. It is to these needs and others that the present invention is directed.
A skimming system and method for skimming artificial bodies are disclosed herein. The skimming system comprises a skimmer body and a multi-weir door assembly. The skimmer body is configured to be installed in an artificial body of water and has a front entrance for receiving a flow of water of the artificial body of water into an interior of the skimmer body. The multi-weir door assembly is mechanically coupled to the skimmer body near the front entrance such that the flow of water received in the front entrance is incident on a front side of the multi- weir door assembly. The multi-weir door assembly comprises multiple weir doors that are rotationally coupled to the skimmer body by at least a first hinge assembly. Each of the weir doors has a respective buoyancy, and at least first and second weir doors of the multiple weir doors have first and second buoyancies that are different from one another such that the flow of water incident on the multi-weir door assembly affects the first and second weir doors differently in terms of an angular degree to which the incident flow of water causes the first and second weir doors to rotate about first and second axes of rotation, respectively.
The method comprises:
receiving a flow of water of an artificial body of water into an interior of a skimmer body of a skimming system through a front entrance of the skimmer body, wherein the skimmer body is installed in the artificial body of water and the multi-weir door assembly is mechanically coupled to the skimmer body near the front entrance such that the flow of water received in the front entrance is incident on a front side of the multi-weir door assembly; and
performing skimming with the multi-weir door assembly; the multi-weir door assembly comprising multiple weir doors that are rotationally coupled to the skimmer body by at least a first hinge assembly; each of the weir doors having a respective buoyancy, and at least first and second weir doors of the multiple weir doors having first and second buoyancies that are different from one another such that the flow of water incident on the multi-weir door assembly affects the first and second weir doors differently in terms of an angular degree to which the incident flow of water causes the first and second weir doors to rotate about first and second axes of rotation, respectively.
A complete understanding of the present invention may be obtained by reference to the accompanying drawings, when considered in conjunction with the detailed description of preferred embodiments, in which like elements and components bear the same designations and numbering throughout the figures.
In the drawings, like reference numerals refer to like parts throughout the various views unless otherwise indicated. For reference numerals with letter character designations such as “102a” or “102b”, the letter character designations may differentiate two like parts or elements present in the same figure. Letter character designations for reference numerals may be omitted when it is intended that a reference numeral to encompass all parts having the same reference numeral in all figures.
Embodiments and aspects of the present invention provide improved devices and methods for skimming spas, swimming pools, hot tubs, garden baths, and the like, that are not susceptible to the limitations and deficiencies of the prior art. The inventive concepts and principles described herein, in certain non-limiting embodiments, allow for fluid flow across at least two weir doors having different flotation/buoyancy.
The terminology used herein is for purposes of describing particular embodiments only and is not intended to be limiting. Any specifically-defined terms are in addition to the technical, scientific, or ordinary meanings of the defined terms as commonly understood and accepted in the relevant context.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any aspect described herein as “exemplary” is not necessarily to be construed as exclusive, preferred or advantageous over other aspects.
The terms “a,” “an” and “the” include both singular and plural referents, unless the context clearly dictates otherwise. Thus, for example, “a device” includes one device and plural devices.
The terms “substantial” or “substantially” mean to within acceptable limits or degrees acceptable to those of skill in the art. For example, the term “substantially parallel to” means that a structure or device may not be made perfectly parallel to some other structure or device due to tolerances or imperfections in the process by which the structures or devices are made or installed.
Relative terms, such as “over,” “above,” “below,” “top,” “bottom,” “front,” “back,” “rear”, “upper” and “lower” may be used to describe the various elements' relationships to one another, as illustrated in the accompanying drawings. These relative terms are intended to encompass different orientations of the device and/or elements in addition to the orientation depicted in the drawings. For example, if the device were inverted with respect to the view in the drawings, an element described as “above” another element, for example, would now be below that element.
With the above context in mind, a first exemplary embodiment of the inventive concepts provides an efficient, effective, and versatile skimming system for a pool or spa, wherein the system comprises multiple weir doors that allow fluid to flow across one or more of the doors during low fluid flows, medium fluid flows and high fluid flows produced by a variable speed fluid pump system.
In one exemplary embodiment, the weir doors may be substantially the same size, but in alternate embodiments, the weir doors can be of different sizes to achieve certain desired results. Further, in a first exemplary embodiment, the weir doors may share a single axis of rotation, but in alternate embodiments, each door may have its own axis of rotation.
In certain applications, it may be optimal or desirable for a first, more buoyant weir door to be larger (wider) than a second, less buoyant weir door. Alternatively, in other exemplary embodiments, it may be optimal for the second, less buoyant weir door to be larger (wider) than the first, more buoyant weir door.
A wider high-buoyancy door may be appropriate for supporting a high end of the flow/velocity range. Meanwhile, a wider low-buoyancy door may be appropriate for supporting a low end of that flow/velocity range. Various configurations are possible and are dependent on pump specifications (i.e., variable fluid flow rates achieved with the pump system).
As will be understood by one of ordinary skill in the art, weir door performance may be tailored/designed for specific pumps having different operating ranges. That is, it is understood by one of ordinary skill in the art that even among variable speed pumps, there can be varying flow ranges (i.e., one-horsepower variable speed pump flow rates compared to a three-horsepower variable speed pump flow rates, etc.).
Referring now to the drawings, which are for purposes of illustrating the various embodiments of the present invention only and not for purposes of limiting the scope of the present disclosure,
According to this exemplary embodiment, each weir door 110a, 110b may have substantially the same width and height dimension. The doors 110a, 110b also may share a single or common rotation axis. However, as will be described below in more detail, the dual weir door assembly 110 may have a variety of configurations, dimensions and coupling arrangements, and the weir doors 110a, 110b may have different axes of rotation. The skimmer body 101 may also have a variety of configurations.
Referring now to
As noted previously, these fins 111a, 111b block a gap between the two weir doors 110a, 110b that would exist in the absence of the fins 111a, 111b when the doors are at different angles of rotation relative to a common axis of a hinge assembly 112. Blocking this gap prevents water bypass across the working range of fluid flows and fluid levels between the two weir doors 110a, 110b. The fins 111a, 111b may be of any shape or size so long as the gap between the two weir doors 110a, 110b is sufficiently blocked to prevent (significant) water bypass between the two weir doors 110a, 110b when one weir door 110a is raised while the other weir door 110b is lowered because of the different buoyancies of the weir doors 110a, 110b.
The remaining components of the skimming system 100 shown in
The skimming system 100 shown in
Referring now to
With reference again to
Also shown in
It should be noted that any materials having suitable buoyancy characteristics can be used as the high and low buoyancy devices 113a and 113b, respectively, to provide the doors 110a and 110b with the different buoyancies needed to achieve the goals of the present disclosure. Persons of skill in the art will understand how to select a suitable buoyancy material for this purpose. One of ordinary skill in the art will also recognize, in view of the present disclosure, that other buoyancy mechanisms/means are possible and are included within the scope of this disclosure. For example, the actual material of which each weir door 110a, 110b is made can be selected and/or adjusted to make the first weir door 110a more buoyant than the second weir door 110b. That is, the density or mass of the second weir door 110b could be made greater than the density or mass of the first weir door 110a, such that the first weir door 110a is more buoyant in a fluid, like water, than the second weir door 110b.
Also shown in
The pins 112a and 112b are substantially cylindrical in shape and are typically made of a strong, durable, solid material that is rust-resistant, such as stainless steel, aluminum or hard plastic, for example. In this embodiment, the pins 112a and 112b are of the same size and shape, as depicted in
As best seen in
The spring 112c is a cylindrically-shaped compression spring that is slightly smaller in diameter than the diameter of the pins 112a, 112b and is positioned partially within knuckle 112d and partially within knuckle 112e at the joint where the knuckles 112d, 112e meet. The spring 112c biases the pins 112a, 112b outwardly in their axial directions to ensure that the outer ends of the pins 112a, 112b remain seated in respective holes (not shown) that are formed in the skimmer body 101 on opposite sides of the entrance to the skimming system 100. The spring 112c allows some play, or movement, of the pins 112a, 112b in the axial directions 131 to allow the doors 110a, 110b to hinge, or rotate, independent of one another in response to variations in water flow velocity.
Other hinge assembly designs are contemplated and are within the scope of the invention as the hinge assembly and its design are not critical features of the invention. For example, the configuration of the hinge assembly 112 could be such that a single pin having the same diameter as pins 112a, 112b, but a length approximately equal to the combined lengths of the pins 112a, 112b, extends through the knuckles 112d, 112e with opposite ends of the pin being received in respective holes or openings formed in the front entrance walls of the skimmer body 101. As another example, the hinge assembly could include tabs molded into the doors 110a, 110b and extending from the door that can flex with a cylindrical peg to mate with the skimmer wall. As another example, the hinge assembly can comprise static pegs on the doors and a hinge bracket attached to the skimmer wall to retain the peg. As will be understood by those of skill in the art, many known or common hinge types and designs are suitable for use with the present invention.
In other exemplary embodiments, the first weir door 140a can have a fin similar in shape and size to fin 141b, while the second weir door 140b does not have a fin.
It should be noted that although the skimming system 150 is shown in
When the pump is on, the suction it creates pulls floating debris over the weir doors 110a, 110b when they are open and into the skimming system 100 where it is collected in a skimmer basket for removal from the pool. When the pump is off, the closed weir doors 110a, 110b prevent this debris from floating back into the pool. With no pump flow, the buoyancy of the weir doors 110a, 110b causes them to float to their closed positions at which portions of both doors protrude above the water line to prevent any floating debris inside of the skimming system 100 from floating back out into the pool.
The skimming systems and methods described herein may be used on almost any artificial water body. While the skimming systems and methods are described herein in connection with a pool and spa, it is understood that the skimming systems and methods may be used on spas, swimming pools, tubs, Jacuzzis, and the like. One of ordinary skill in the art will understand the manner in which the skimming systems 100 and 150 can be modified without undue experimentation so that they can be used on virtually any artificial water body to achieve efficient skimming of an artificial body of water that uses a pump system that pumps at multiple speeds.
It should also be noted that although the skimming system has been described as being configured to operate effectively with pumps that can operate at variable speeds, the skimming system can also be used effectively with a pump that operates at a single set speed. It should also be noted that although the multi-weir door assembly has been described as a dual weir door assembly, the assembly can have any number, N, of weir doors, where N is a positive integer that is greater than or equal to 2.
The various components of the skimming system can be manufactured from relatively inexpensive materials. Appropriate components are molded or formed from a plastic material that will not corrode or be adversely affected from the exposure to water, particularly chlorinated water, and other chemicals present in a spa setting. Other appropriate components can be formed from materials such as steel, aluminum, other metals, rock, acrylic, fiberglass, etc., as aesthetically or structurally needed or desired. Such materials are known to one of ordinary skill in the art.
The foregoing detailed description of the exemplary embodiments and the appended figures have been presented only for illustrative and descriptive purposes and are not intended to be exhaustive or to limit the scope and spirit of the invention. The embodiments were selected and described to best explain the principles of the invention and its practical applications. One of ordinary skill in the art will recognize that many variations can be made to the invention disclosed in this specification without departing from the scope and spirit of the invention.
While detailed descriptions of the preferred embodiments are provided herein, as well as the best mode of carrying out and employing the present invention, it is to be understood that the present invention may be embodied in various forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present invention in virtually any appropriately detailed system, structure, or manner.
This application is a nonprovisional application that claims priority to, and the benefit of the filing date of, U.S. provisional application No. 63/189,744, filed on May 18, 2021, entitled “A METHOD AND SYSTEM FOR PROVIDING A DUAL WEIR DOOR FOR SKIMMERS USING MULTI-SPEED PUMPS”, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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63189744 | May 2021 | US |