Per-/polyfluorinated alkyl substances (PFAS) are a class of synthetic organic compounds defined as having all or most alkyl carbon atoms saturated by fluorine rather than hydrogen. PFAS demonstrate useful properties and have been incorporated into consumer products as well as fire-fighting foam formulations and are used in the synthesis of polytetrafluoroethylene (PTFE, aka Teflon™). Unfortunately, the manufacturing and use of PFAS has resulted in widespread ground and surface water contamination, particularly from releases associated with chemical plants, firefighting and fire training exercises, and landfill leachates. PFAS are highly recalcitrant and challenging to remove using existing water treatment technologies. They are also potentially harmful even at parts-per-billion (ppb) range concentrations. Both acute and chronic exposure to PFAS in drinking water has been associated with a wide range of health effects, and many states have enacted maximum contaminant levels in the parts-per-trillion (ppt) (ng/L) range.
Due to its recalcitrance, technologies that degrade PFAS into inert products are needed in order to disrupt its cycling through waste streams and natural systems. The Department of Defense is urgently seeking treatment methods which are effective at destructive removal of PFAS from water, and which ideally are deployable in the form of compact and integrated treatment systems application to groundwater monitoring and remediation sites.
Current disposal approaches include incineration, which is costly and of unknown risk with respect to stack gas emissions. Photocatalysis using semiconductors has been shown to degrade some PFAS, though degradation of the perfluorosulfonates (PFSs) has not been demonstrated using this technique. PFSs are one of the major categories of PFAS found in water contaminated by legacy aqueous film-forming foams (AFFFs). As such, management of AFFF-impacted sites requires storage and disposal of PFAS-laden purge water and water from decontamination of drilling equipment
What are needed in the art are methods that can effectively degrade multiple different PFAS, including PFS. Reactors that can be utilized in carrying out such methods, particularly those capable of deployment with currently existing treatment systems, would also be of great benefit to the art.
According to one embodiment, disclosed is a water treatment method that can successfully degrade PFAS contaminants. A method can include contacting water with a catalyst comprising a bismuth phosphate, e.g., a surface comprising a bismuth phosphate that contacts the water a such as a high surface particulate suspension comprising a bismuth phosphate or a single large area surface. A method can also include irradiating the water with a light that includes ultraviolet radiation having a wavelength from about 100 nm to about 400 nm. The water can include an electron donor sufficient for a reduction reaction of contaminants contained in the water. In some embodiments, and depending upon the composition of the water to be treated, the method can include combining the water with an electron donor. When added, an electron donor can be combined with the water either prior to or concurrent with the irradiation step. In some embodiments, oxygen can be removed from the water prior to the irradiation. According to the method, PFAS contaminants of the water can be reduced and degraded to form inert products within a relatively short time period, e.g., within minute or hour timescales.
Also disclosed is a water treatment system that can be utilized in one embodiment for a treatment method as described. For instance, a water treatment system can include multiple reactors in series such that a flow out of a first reactor enters a second reactor. Each of the reactors can define an internal volume. Within the internal volume, a reactor can include a mixer or other component to encourage turbulent flow through the volume, e.g., an impeller, a series of rotor blades, or the like, and a light source. The light source can be configured to emit ultraviolet radiation at a predetermined electrical wattage. The ratio of the electrical wattage of the ultraviolet radiation emitted from the light source to the internal volume of the reactor can be about 200 W/L or less. In one embodiment, a water treatment system can include multiple reactors in series with one another, as well as multiple reactors in parallel with one another, to provide a highly efficient and high volume treatment system.
A full and enabling disclosure of the present subject matter, including the best mode thereof to one of ordinary skill in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference will now be made in detail to various embodiments of the disclosed subject matter, one or more examples of which are set forth below. Each embodiment is provided by way of explanation of the subject matter, not limitation thereof. In fact, it will be apparent to those skilled in the art that various modifications and variations may be made in the present disclosure without departing from the scope or spirit of the subject matter. For instance, features illustrated or described as part of one embodiment, may be used in another embodiment to yield a still further embodiment.
Disclosed are photocatalytic water treatment methods that can be particularly beneficial in degradation of PFAS, as well as reactors and reactor systems that can be useful in carrying out the PFAS degradation protocols. Disclosed methods utilize bismuth phosphate-based semiconductors as catalysts in particulate or other effective high surface area water-contacting form. The catalysts can be excited by light in order to induce reactions that degrade or transform chemical or microbial contaminants in the water.
Bismuth phosphate (BiPO4) has been explored previously as a photocatalyst for advanced oxidation of organic contaminants.
Disclosed methods can degrade perfluorooctane sulfonate (PFOS), as well as other PFSs and PFAS, to form inert stable products, e.g., carbon dioxide, sulfate, and fluoride ions. While bismuth phosphate semiconductor(s) have been utilized in contaminant degradation previously, the presently disclosed methods incorporate solution chemistry conditions to promote reduction (electron addition) of contaminants, leading to desirable destabilization and destruction. Beneficially, disclosed methods can achieve degradation of multiple different PFAS with desirable kinetics, robustness in the face of complex real water matrices, and simplicity of operation.
Also disclosed is a reactor design that may be utilized in carrying out the treatment methods, as well as for other photocatalytic processes. Most large-scale photocatalytic reactors utilize an annular configuration wherein a lamp is positioned axially in a tubular reactor and the water/catalyst simply flows past the lamp to irradiate and activate the catalyst particles. In such reactors, any turbulence of the water/catalyst suspension is achieved passively by friction with the flow boundaries, and thus, the degree of mixing is determined by the flow rate and superficial velocity of the water. As described further herein, disclosed reactors can develop increased turbulence and a capability to control mixing independently of flow rate. Moreover, disclosed reactor systems can incorporate a ratio of lamp power (and thus, photon input rate) to reactor volume that is lower than what has been proposed in past reactor designs. By using a lower irradiation intensity coupled with a longer residence time, the photons are used more efficiently in disclosed systems, and the electrical energy per order of contaminant destruction per volume (EE/O) is minimized.
As stated, the degradation methods incorporate as catalyst a bismuth phosphate as catalyst. For instance, a catalyst can include BiPO4 in any polymorph and/or Bi3O(OH)(PO4)2 (BOHP).
The catalyst material can be in any suitable form that can provide for high surface area contact between the bismuth phosphate-based catalyst material and the water to be treated. For instance, the catalyst can be presented in the form of high surface area particles, e.g., micro-sized and/or nano-sized particles, that can be combined with the water to be treated as a suspension and then contacted with light of a suitable wavelength to initiate the contaminant reduction processes. Due to the high reactivity of disclosed systems, the catalyst can be provided with a relatively low surface area as compared to previously known catalyst materials and can still exhibit excellent degradation of PFAS. For instance, catalyst particles can have a surface area of about 2 m2/g and can still be effective. Of course, higher surface area materials are also encompassed herein. Particulate catalyst materials can have a surface area of about 2 m2/g or greater, such as about 2.5 m2/g or greater, about 5 m2/g or greater, about 10 m2/g or greater, about 25 m2/g or greater or about 50 m2/ or greater.
Nano-sized particulates can be utilized in some embodiments.
A catalyst material can include additional components, in addition to a bismuth phosphate-based material. For instance, a catalyst material can include additional metals and/or semiconductors as co-catalyst(s). Co-catalysts can be present in the same structure as the bismuth phosphate-based catalyst or in a separate structure, as desired. For instance, a particulate catalyst material can include first particles that include a bismuth phosphate-based material and second particles that include one or more co-catalysts. In another embodiment, a single particle of a particulate catalyst material can include both a bismuth phosphate-based material and one or more co-catalysts. Examples of co-catalysts can include, without limitation, gold, silver, platinum, carbon, TiO2, Ga2O3, In2O3, SiC, Bi12TiO2O, BiOCl, BiOF, BiOI, BiOBr, and Bi2O2CO3, as well as any combination of two or more co-catalysts.
A bismuth phosphate-based catalyst can include a dopant, which can improve charge carrier lifetime and surface properties. For instance, one or more dopants including, without limitation, lead (Pb), fluoride, nitrogen, silicon, aluminum, lithium, and/or any of the lanthanide series, as well as combinations thereof, can be incorporated into the bismuth phosphate material as a dopant during formation. For example, a salt of the desired dopant (e.g., a sodium salt of fluoride or nitrogen or a nitrate salt of a lanthanide) can be added to a precursor solution during formation of a bismuth phosphate particulate in predetermined amounts to form a doped bismuth phosphate-based particulate catalyst material.
Of course, the form of the bismuth phosphate-based catalyst material is not limited to a particulate and any high surface area contact
The water to be treated can include an electron donor for use in the reduction reaction. In some embodiments, the water can already include sufficient electron donor species. For instance, the water to be treated may already contain electron donor compounds, e.g., organic compounds, in sufficient quantity that additional electron donor compounds need not be added for the reduction of other contaminants in the water (e.g., PFAS).
In one embodiment, one or more electron donor species can be added to the water. By way of example and without limitation, suitable electron donating compounds can include organic electron donor compounds, such as methanol, ethanol, propanol, isopropanol, butanol, citrate, hydrogen (H2), acetate, formate, or combinations of one or more electron donating species.
The addition of an electron donating species can be utilized in those embodiments in which the water to be treated is free of electron donating species as well as when the water to be treated already contains electron donating species, for instance to ensure desired reactivity of the treatment mixture. The addition amount of an electron donating species can vary, depending for instance upon the species utilized, the contaminant concentration, the presence of electron donors in the contaminated water to be treated, among other factors. In one embodiment, water to be treated can include one or more electron donating species in an amount of about 10 times or greater of the concentration of the targeted contaminant in the water.
To encourage reduction of the targeted contaminants, the water to be treated should be low in dissolved oxygen. As such, it may be beneficial in some embodiments to purge dissolved oxygen from water to be treated prior to carrying out the photocatalytic reduction process. For instance, dissolved oxygen can be removed from the water to be treated by purging the water with a gas such a N2 or CH4. As with addition of the electron donor, however, this step may not be necessary if the water to be treated is already essentially anoxic.
To induce reduction of the targeted contaminants, the treatment mixture can be irradiated with light having suitable energy to encourage the reduction reactions. In general, the light can include ultraviolet (UV) light in the range of about 100 nm to about 400 nm. In one embodiment, discussed in more detail below, the light source can include a low pressure mercury vapor lamp, however, any other light source as is known in the art that can provide suitable photonic energy to encourage the reduction reaction is likewise encompassed herein.
While the irradiation can be carried out following complete formation of the treatment mixture, e.g., contact between the water and the catalyst, addition of any electron donating compounds, oxygen purging, this is not a requirement of a process, and in some embodiments, various activities of the process can be carried out concurrently. For instance, water to be treated can be irradiated with suitable electromagnetic energy in conjunction with contact with the bismuth phosphate-based catalyst (for instance, as the water passes over a surface that includes the catalyst at a surface), in conjunction with addition of an electron donating species, in conjunction with purging the water of dissolved oxygen, or in conjunction with any combination of procedural steps.
In some embodiments, the pH of the water can be controlled; for instance, to increase reaction rates. For instance, and as discussed further in the Examples section, maintaining the treatment water at a relatively neutral pH, e.g., from about 6 to about 8, can increase reaction rates. pH control can be attained in one embodiment of addition of an acid, e.g., HCl, prior to or during the photocatalytic reaction. Excessive addition of acid may be counter-productive, however, as excessive anion presence (e.g., chloride or sulfate anion) can decrease reduction reaction rates, as discussed below.
The reaction can be carried out in a single irradiation or in several steps, as desired, for instance by use of multiple contacts in series, through recycle of the treatment mixture through an irradiator, or through some combination thereof, as desired. In those embodiments in which the catalyst material is in the form of a particulate suspension, the catalyst particles may be removed and recycled following a reduction process; for instance, by use of a membrane separation process as is known in the art.
The reduction reaction can beneficially degrade multiple different PFAS, including PFS, which are the most challenging subcategory of PFAS. Using the disclosed photocatalytic bismuth phosphate catalyzed reduction methodology, PFAS may be fully mineralized; for instance, to inert carbon dioxide, sulfate, and fluoride ions in the case of PFS relatively quickly, for instance within hour or minute-range timescales.
While disclosed methods can be carried out using any suitable irradiation contact approach, in one embodiment, a highly efficient reactor system that can utilize a lower energy input as compared to previously known photocatalytic reactor designs can be utilized. Disclosed reactor systems can be easily incorporated in existing water treatment plants, with each individual reactor sized to provide compact and efficient treatment protocols. In addition, a treatment system can be a device to include multiple individual reactors in series and as desired also in parallel. As such, a reactor system can be individually designed to be utilized in any water treatment application, from a small, temporary water treatment process; for instance, a remote clean-up application, or alternatively, in a large permanent and continuous process. The modular design thus allows empirical optimization with a single or multiple reactors and simple scale-up to meet design needs.
One embodiment of a reactor 100 for use in a reactor system as disclosed is illustrated in
The overall size of a reactor is not particularly limited, and can be modified to meet design needs. For instance, in one embodiment, the internal volume of the reactor, e.g., the total volume of the mixing tank 118, can be about 10 L or greater, with the volume available for water to be treated somewhat less than that, e.g., about 80% of the total internal volume, depending upon the size, type, and number of other components including lights, mixers, etc.
The mixer 116 can be in the form of a centrally located impeller, as illustrated, or any other suitable mixing device, e.g., blades located on a rotating axis or blades located on a rotating radial surface. In addition, though illustrated with a single impeller located on an axial shaft near the bottom of the mixing tank 118 (e.g., a reactor can alternatively include a mixer at a different location, e.g., vertically higher in a tank). Moreover, a mixer 116 can include multiple mixers. For instance, a reactor can include multiple centrally located impellers at different vertical heights within a mixing tank. In one embodiment, a mixer can include both centrally located axial impellers, such as impeller 116 as illustrated in
As indicated by the directional arrows in
The reactor 100 also include one or more light sources 114. The light sources 114 can be selected to emit suitable light for a particular photocatalytic reaction within the tank. For instance, in the particular case of PFAS reductive degradation as discussed above, a light source 114 can be selected that emits ultraviolet light in a wavelength of from about 100 nm to about 400 nm, or an energy equivalent thereof.
By way of example, a light source 114 can include a low pressure mercury lamp as an ozone-free lamp for use in a reduction reaction as described. Alternatively, an ozone-producing UV lamp can be utilized; for instance, to encourage an oxidation degradation reaction in the tank. In one embodiment, a medium-pressure UV lamp or light-emitting diode (LED)-based ultraviolet source can be used. Moreover, combinations of light sources can be used; for instance, an LED in conjunction with a low or medium pressure UV lamp. In general, any suitable light source can be utilized provided the optical power output provides suitable energy to encourage the desired reactions within the tank 118. For instance, in one embodiment, any light source can be used for which the ratio of photon input rate to volume of material contacted by the light within the tank is equivalent to that which is achieved by a low pressure mercury lamp system with a lamp wattage-to-volume ratio of about 200 W/L.
In one embodiment, lamps 114 can be selected so as to encourage both photocatalytic degradation and photolytic degradation of the contaminant occur. Photolytic degradation can occur via UV-induced photolysis by wavelengths in the range of 100-400 nm, such as 185 nm vacuum UV (VUV) emissions produced by some low pressure mercury lamps. Use of such a lamp in conjunction with a catalytic degradation methodology, such as described herein, can encourage both VUV photolytic degradation and photocatalytic degradation of contaminants contained in a water sample.
As illustrated, the tank 118 can contain multiple light sources 114. For instance, a plurality of light sources can encircle the central axis of the tank 118 in one embodiment, spaced concentric to the central axis or staggered, as desired. The number and location of individual lamps 114 can be varied to ensure contact between the water to be treated and the radiation emitted from the lamps 114.
The particular location of the lamps 114 is not limited, however. For instance, one or more lamps 114 can be positioned against one or more portion(s) of a wall of tank 118 and arranged such that the emitted light radiates toward the central axis of the tank 118 or to another location within the tank 118. Multiple lights can be located in various locations, e.g., concentric between the central axis of the tank combined with along a wall, on the tank floor radiating upward, on the tank ceiling radiating downward, etc., with any suitable combination so as to contact a liquid to be treated with the emitting radiation.
The particular location of each lamp 114, spacings between lamps 114, spacings between each lamp 114 and a mixer 116, spacings between each lamp 114 and the wall of the tank 118, etc. can be modified as would be evident to one of skill in the art, so as to achieve minimal or near-minimal electrical energy per order of contaminant destruction (EE/O) for a target contaminant dissolved in a particular wastewater. Adjustment of said dimensions may be achieved through trial-and-error operation of one vessel operated in batch mode, while monitoring contaminant disappearance rates and electricity consumption by the UV sources and impeller motors, as would be evident to one in the art.
In one embodiment, each lamp 114 can be contained within a protective sleeve, e.g., a quartz or other transparent protective sleeve that can prevent physical contact of the lamp 114 with the liquid contents of the tank 118.
During use, a reactor can operate with high efficiency, for instance at a ratio of electrical wattage of the lamp(s) 114 within the tank 118 to the volume to be treated within the tank (e.g., the total volume of a water/catalyst suspension within a tank 118) and within line-of-sight of at least one lamp 114 within the tank 118 of about 200 W/L or less; for instance, about 50 W/L or less, about 40 W/L or less, about 30 W/L or less, or about 20 W/L or less; for instance, from about 5 W/L to about 25 W/L, or from about 10 W/L to about 20 W/L in some embodiments.
A reactor system can include multiple reactors so as to provide capability of modular design to any desired specification. For instance, addition of multiple reactors in series can increase total treatment time of a wastewater, while addition of reactors in parallel can increase treatment rate of a wastewater. As indicated in
Following a predetermined residence time, the wastewater can be removed from the tank 118 via outlet 112 and delivered to a second tank; for instance, via gravity flow or active pumping. A reactor system can be utilized as a batch or a continuous process, as desired.
The modular system can include individual reactors of any size and shape. In one embodiment, the individual reactors can be designed to provide a compact system. For instance, as illustrated in
Disclosed reactor systems can be combined with existing photoreactor/catalyst separation systems or other water treatment protocols, and can achieve valuable water treatment goals within a compact and deployable package. Beneficially, disclosed methods, optionally carried out in disclosed reactor systems, can be easily combined with other treatment methods and systems that target the same contaminants as the reactors 100, e.g., PFAS, or that target other contaminants. For instance, disclosed methods may be applied in conjunction with or as a sequential process to other methods which efficiently treat particular subcategories of PFAS in order to provide comprehensive PFAS removal. Such additional treatment systems can be located either prior to or following a reactor system as described.
Disclosed methods, optionally carried out in disclosed reactor systems, can be faster, in terms of treatment rate, more robust in the presence of real water co-constituents, and simple to deploy and operate. Disclosed methods and systems can be used to treat water contaminated with PFAS, such as wastewater from groundwater monitoring activities near military installations, PFAS-contaminated landfill leachate, or for treatment of concentrate streams (such as membrane retentates or ion exchange brines) from municipal water and wastewater treatment plants, among other useful applications.
The present disclosure may be better understood with reference to the Examples set forth below.
A bench top system (
The bench top system of
A flow-through batch pilot system was designed that utilized as a reaction flow area a system as schematically illustrated in
IDW was obtained from two sources known to have PFAS contamination (Wurtsmith Air Force Base in Michigan, and Willow Grove Naval Air Station in Pennsylvania) and examined using the flow-through batch system. The IDW samples were run on the flow-through batch system with methanol added as electron donor and the pH periodically readjusted to about 7. Results are shown in
A BOHP catalyst sample (
While certain embodiments of the disclosed subject matter have been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the subject matter. cm What is claimed is:
This application claims filing benefit of U.S. Provisional Patent Application Ser. No. 62/879,749, having a filing date of Jul. 29, 2019, entitled “Method for Purifying Water Using Bismuth Phosphate Photocatalysis Under Reducing Conditions,” which is incorporated herein by reference in their entirety.
This invention was made with Government support under Grant No. ER18-1599, awarded by the Department of Defense. The Government has certain rights in the invention.
Number | Date | Country | |
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62879749 | Jul 2019 | US |