Method and system for reducing NOx tailpipe emissions of a lean-burn internal combustion engine

Abstract
A method and apparatus for operating a lean-burn internal combustion engine in cooperation with an exhaust gas purification system having a three-way catalyst and a NOx trap located downstream of the three-way catalyst includes a controller which calculates current levels of tailpipe NOx during lean engine operating conditions based upon the difference between a determined instantaneous feedgas NOx concentration and a determined instantaneous trap efficiency. The controller discontinues lean engine operation when the tailpipe NOx, expressed in terms of either grams-per-mile or grams-per-hour, exceeds a predetermined threshold level, either instantaneously or as averaged over the course of a trap purge-fill cycle.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to methods and apparatus for controlling the operation of “lean-burn” internal combustion engines used in motor vehicles to obtain improvements in vehicle fuel economy.




2. Background Art




The exhaust gas generated by a typical internal combustion engine, as may be found in motor vehicles, includes a variety of constituent gases, including hydrocarbons (HC), carbon monoxide (CO), nitrogen oxides (NO


x


) and oxygen (O


2


). The respective rates at which an engine generates these constituent gases are typically dependent upon a variety of factors, including such operating parameters as air-fuel ratio (8), engine speed and load, engine temperature, ambient humidity, ignition timing (“spark”), and percentage exhaust gas recirculation (“EGR”). The prior art often maps values for instantaneous engine-generated or “feedgas” constituents, such as NO


x


, based, for example, on detected values for instantaneous engine speed and engine load.




To limit the amount of engine-generated constituent gases, such as HC, CO and NO


x


, that are exhausted through the vehicle's tailpipe to the atmosphere as “emissions,” motor vehicles typically include an exhaust purification system having an upstream and a downstream three-way catalyst. The downstream three-way catalyst is often referred to as a NO


x


“trap”. Both the upstream and downstream catalyst store NO


x


when the exhaust gases are “lean” of stoichiometry and release previously stored NO


x


, for reduction to harmless gases when the exhaust gases are “rich” of stoichiometry. Typically, such traps include ceria, which characteristically operates to store a quantity of available oxygen during the initial portion of lean engine operation.




Under one prior art approach, the duration of any given lean operating excursion (or its functional equivalent, the frequency or timing of each purge event) is controlled based upon an estimate of how much NO


x


has accumulated in the trap since the excursion began. For example, in U.S. Pat. Nos. 5,473,887 and 5,437,153, a controller seeks to estimate the amount of NO


x


stored in the trap by accumulating estimates for feedgas NO


x


which are themselves obtained from a lookup table based on engine speed, or on engine speed and load (the latter perhaps itself inferred, e.g., from intake manifold pressure). The controller discontinues the lean operating excursion when the total feedgas NO


x


measure exceeds a predetermined threshold representing the trap's nominal NO


x


-storage capacity. In this manner, the prior art seeks to discontinue lean operation, with its attendant increase in engine-generated NO


x


before the trap is fully saturated with NO


x


, because engine-generated NO


x


would thereafter pass through the trap and effect an increase in tailpipe NO


x


emissions.




However, the disclosed NO


x


-estimating means fails to account for any instantaneous reduction in trap efficiency, i.e., the trap's ability to store an additional amount of feedgas NO


x


. The disclosed NO


x


-estimating means further fails to account for the trap's initial storage of oxygen, which likewise reduces the trap's overall NO


x


-storing capacity.




The prior art has also recognized that the trap's actual or maximum NO


x


-storage capacity is a function of many variables, including trap temperature, trap history, sulfation level, and thermal damage, i.e., the extent of damage to the trap's NO


x


-absorbing materials due to excessive heat. See, e.g., U.S. Pat. No. 5,437,153, which further teaches that, as the trap approaches its maximum capacity, the incremental rate at which the trap absorbs NO


x


may begin to fall. Accordingly, U.S. Pat. No. 5,437,153 teaches use of a nominal NO


x


capacity which is significantly less than the actual NO


x


capacity of the trap, to thereby theoretically provide the trap with a perfect instantaneous NO


x


-absorbing efficiency, i.e., the trap absorbs all engine-generated NO


x


, as long as stored NO


x


remains below the nominal capacity. A purge event is scheduled to rejuvenate the trap whenever accumulated estimates of engine-generated NO


x


reach the nominal trap capacity. Unfortunately, however, the use of such a fixed nominal NO


x


capacity necessarily requires a larger trap, because this prior art approach relies upon a partial, e.g., fifty-percent NO


x


fill in order to ensure absorption of engine-generated NO


x


.




Unfortunately, empirical evidence suggests that the instantaneous storage efficiency of the trap, i.e., the trap's instantaneous ability to absorb all of the NO


x


being generated by the engine, rarely approaches 100 percent. Indeed, as the trap begins to fill, the instantaneous storage efficiency of the trap appears to decline significantly, with an attendant increase in the amount of NO


x


being exhausted to the atmosphere through the vehicle's tailpipe. While increasing the frequency of the purge events may serve to maintain relatively higher trap storage efficiencies, the fuel penalty associated with the purge event's enriched air-fuel mixture and, particularly, the fuel penalty associated with an initial release of oxygen previously stored in the three-way catalyst during lean engine operation, would rapidly negate the fuel savings associated with lean engine operation.




Moreover, under certain engine operating conditions, for example, under high engine speed and high engine load, the NO


x


generation rate and correlative exhaust flow rate through the trap are both so high that the trap does not have an opportunity to store all of the NO


x


in the exhaust, even assuming a 100 percent trap storage efficiency. As a result, such operating conditions are themselves typically characterized by a significant increase in tailpipe NO


x


emissions, notwithstanding the use of the NO


x


trap.




When the engine is operated using a fuel containing sulfur, SO


x


accumulates in the trap to cause a decrease in both the trap's absolute NO


x


capacity and the trap's instantaneous efficiency. When such trap sulfation exceeds a critical level, the accumulated SO


x


must be “burned off” or released during a desulfation event, during which trap temperatures are raised above perhaps about 650° C. in the presence of excess HC and CO. By way of example only, U.S. Pat. No. 5,746,049 teaches a trap desulfation method which includes raising the trap temperature to at least 650° C. by introducing a source of secondary air into the exhaust upstream of the NO


x


trap when operating the engine with an enriched air-fuel mixture and relying on the resulting exothermic reaction to raise the trap temperature to the desired level to purge the trap of stored SO


x


.




SUMMARY OF THE INVENTION




It is an object of the invention to provide a method and apparatus for controlling the filling and purging of a NO


x


trap which can more accurately regulate overall tailpipe NO


x


emissions than prior art methods and apparatus.




In accordance with the invention, a method is provided for controlling the operation of a lean-burn internal combustion engine, the exhaust gas from which is directed through an exhaust purification system including a lean NO


x


trap. Under the invention, during lean engine operation, the method includes determining a value representing an incremental amount, in grams per second, of feedgas NO


x


generated by the engine as a function of current values for engine speed, engine load or torque, and the lean operating condition's air-fuel ratio. The method also includes determining a value representing the incremental amount of NO


x


being instantaneously stored in the trap, preferably, as a function of trap temperature, an amount of NO


x


previously stored in the trap, an amount of sulfur which has accumulated within the trap, and a value representing trap aging (the latter being caused by a permanent thermal aging of the trap or the diffusion of sulfur into the core of the trap material which cannot be purged).




The method further includes calculating a value representing instantaneous tailpipe NO


x


emissions based on the difference between the feedgas NO


x


value and the incremental NO


x


-storage value; comparing the instantaneous tailpipe NO


x


emissions value to a predetermined threshold value; and discontinuing the lean engine operating condition when the instantaneous tailpipe NO


x


emissions value exceeds the predetermined threshold level, either instantaneously or as averaged over the course of a trap purge-fill cycle, whose duration is determined by a timer which is nominally reset to zero upon commencement of an immediately prior rich engine operating condition.




In accordance with another feature of the invention, in a preferred embodiment, the method further includes generating a value representative of the cumulative number of miles that the vehicle has traveled during a given trap purge-fill cycle; and determining a value representing average tailpipe NO


x


emissions in grams per mile using the instantaneous tailpipe NO


x


emissions value and the accumulated mileage value.




In a preferred embodiment, the method further includes determining a need for releasing previously stored NO


x


from the trap; and deselecting the trap-filling lean engine operation in response to the determined need. More specifically, under the invention, determining the need for releasing previously stored NO


x


includes calculating a value representing the cumulative amount of NO


x


stored in the trap during a given lean operation condition based on the incremental NO


x


-storage value; determining a value representing an instantaneous NO


x


-storage capacity for the trap; and comparing the cumulative NO


x


-storage value to the instantaneous NO


x


capacity value. In a preferred embodiment, the step of determining the instantaneous NO


x


capacity value includes estimating an amount of sulfur which has accumulated within the trap.




Other objects, features and advantages of the present invention are readily apparent from the following detailed description of the best mode for carrying out the invention when taken in connection with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The Drawing is a schematic of an exemplary system for practicing the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




An exemplary system


10


for controlling the operation of a lean-burn internal combustion engine


12


in a motor vehicle (not shown) is illustrated in the Drawing. The exemplary system


10


includes an electronic engine controller


14


having a processor or “CPU”


14




a


; RAM


14




b


; and ROM


14




a


, i.e., a processor-readable storage medium which is encoded with executable instructions for controlling the operation of the engine


12


. The engine


12


includes a set of fuel injectors


16


whose operation is controlled by the controller


14


. The fuel injectors


16


, which are of conventional design, are each positioned to inject fuel into a respective cylinder


18


of the engine


12


in precise quantities as determined by the controller


14


. The controller


14


similarly controls the individual operation, i.e., timing, of the current directed through each of a set of spark plugs


20


in a known manner.




The controller


14


also controls an electronic throttle


22


that regulates the mass flow of air into the engine


12


. An air mass flow sensor


24


, positioned at the air intake of engine's intake manifold


26


, provides a signal regarding the air mass flow resulting from positioning of the engine's throttle


22


. The air flow signal from the air mass flow sensor


24


is utilized by the controller


14


to calculate an air mass value AM which is indicative of a mass of air flowing per unit time into the engine's induction system.




A first oxygen sensor


28


coupled to the engine's exhaust manifold detects the oxygen content of the exhaust gas generated by the engine


12


and transmits a representative output signal to the controller


14


. The first oxygen sensor


28


provides feedback to the controller


14


for improved control of the air-fuel ratio of the air-fuel mixture supplied to the engine


12


, particularly during operation of the engine


12


at or near the stoichiometric air-fuel ratio (λ=1.00). A plurality of other sensors, including an engine speed sensor and an engine load sensor, indicated generally at


30


, also generate additional signals in a known manner for use by the controller


14


. It will be understood that the engine load sensor


30


can be of any suitable configuration, including, by way of example only, an intake manifold pressure sensor, an intake air mass sensor, or a throttle position/angle sensor.




An exhaust system


32


receives the exhaust gas generated upon combustion of the air-fuel mixture in each cylinder


18


. The exhaust system


32


includes an upstream three-way catalytic converter (“three-way catalyst


34


”) and a downstream NO


x


trap


36


. The three-way catalyst


34


contains a catalyst material that chemically alters the exhaust gas generated by combustion of the supplied air-fuel mixture within the cylinders


18


of the engine


12


. The resulting catalyzed exhaust gas is directed past a second oxygen sensor


38


, through the trap


36


, and past a third oxygen sensor


40


. The trap


36


functions in a known manner to reduce the amount of engine-generated NO


x


exiting the vehicle tailpipe


42


during lean engine operation, based upon such factors as intake air-fuel ratio, trap temperature T (as determined by a trap temperature sensor, not shown), percentage exhaust gas recirculation, barometric pressure, humidity, instantaneous trap “fullness,” instantaneous sulfur poisoning, and trap aging effects (due, for example, to permanent thermal aging, or to the “deep” diffusion of sulfur into the core of the trap material which cannot subsequently be purged). While the invention contemplates the use of second and third oxygen sensors


38


and


40


of any suitable type or configuration, in the exemplary system


10


, the second and third oxygen sensors


38


,


40


are conveniently of the “switching” type.




Upon initialization, which typically occurs no later than the commencement of a trap purge event, except as described in greater detail below, the controller


14


resets a run timer used to track a first time period and adjusts the output of the fuel injectors


16


to thereby achieve a lean air-fuel mixture for combustion within each cylinder


18


having an air-fuel ratio greater than about 1.3 times the stoichiometric air-fuel ratio. In accordance with the invention, for each subsequent background loop of the controller


14


during lean engine operation, the controller


14


determines a value representing the instantaneous rate FG_NOX_RATE at which NO


x


is being generated by the engine


12


as a function of instantaneous engine operating conditions, which may include, without limitation, engine speed, engine load, air-fuel ratio, EGR, and spark.




By way of example only, in a preferred embodiment, the controller


14


retrieves a stored estimate FG_NOX_RATE for the instantaneous NO


x


-generation rate from a lookup table stored in ROM based upon sensed values for engine speed N and engine load LOAD, wherein the stored estimates FG_NOX_RATE are originally obtained from engine mapping data.




During a first engine operating condition, characterized by combustion in the engine


12


of a lean air-fuel mixture (e.g., λ>1.3), the controller


14


determines incremental or delta feedgas emissions from the engine, in grams/hr, generated since the last time through this loop, and preferably expressed by the following relationship:








FG









NOX









RATE=FNXXX


1(


N,LOAD


)*


FNXXA


(λ)*


FNXXB


(


EGRACT


)*


FNXXC


(


SPK









DELTA


)*


FMXXD


(


ECT


-200)






where:




FNXXX1(N,LOAD) is a lookup table containing NO


x


emission rate values in gram/hr for current engine speed N and engine load LOAD;




FNXXA(λ) is a lookup table for adjusting the FG_NOX_RATE value for air-fuel which inherently adjusts the FG_NOX_RATE value for barometric pressure;




FNXXB(EGRACT) is a lookup table for adjusting the FG_NOX_RATE value for actual exhaust gas recirculation percentage;




FNXXC(SPK_DELTA) is a lookup table for adjusting the FG_NOX_RATE value for the effect of knock sensor or hot open-loop induced spark retard, with NO


x


production being reduced with greater spark retard; and




FMXXD(ECT-200) is a lookup table for adjusting the FG_NOX_RATE value for the effect of engine coolant temperature above 200° F.




Preferably, the determined feedgas NO


x


rate FG_NOX_RATE is further modified to reflect any reduction in feedgas NO


x


concentration upon passage of the exhaust gas through the three-way catalyst


34


, as through use of a ROM-based lookup table of three-way catalyst efficiency in reducing NO


x


as a function of the current air-fuel ratio λ, to obtain an adjusted instantaneous feedgas NO


x


rate FG_NOX_RATE_ADJ. The adjusted feedgas NO


x


rate FG_NOX_RATE_ADJ is accumulated over the length of time t that the engine


12


is operated within a given engine speed/load cell for which the feedgas NO


x


generation rate R applies, which is typically assumed to be the duration of the control process's nominal background loop, to obtain a value representing an instantaneous amount FG_NOX_ADJ of feedgas NO


x


entering the trap during the background loop.




Also during the lean operating condition, the controller


14


calculates an instantaneous value NOX_INCR representing the incremental amount of NO


x


stored in the trap


36


during each background loop executed by the controller


14


during a given lean operating condition, in accordance with the following formula:








NOX









INCR=FG









NOX









RATE









ADJ*t




i,j


*μ,






where:




μ represents a set of adjustment factors for instantaneous trap temperature T, open-loop accumulation of SO


x


in the trap


36


(which, in a preferred embodiment, is itself generated as a function of fuel flow and trap temperature T), desired trap utilization percentage, and a current estimate of the cumulative amount of NO


x


which has already been stored in the trap


36


during the given lean operating condition.




The controller


14


thereafter calculates a value TP_NOX_INST based on the difference between the adjusted instantaneous feedgas NO


x


value FG_NOX_ADJ and the instantaneous value NOX_INCR representing the incremental amount of NO


x


stored in the trap


36


. The controller


14


then compares the value TP_NOX_INST to a predetermined threshold level TP_NOX_MAX. If the controller


14


determines that the instantaneous tailpipe emissions value TP_NOX_INST exceeds the predetermined threshold level TP_NOX_MAX, the controller


14


immediately discontinues the on-going lean engine operating condition in favor of either near-stoichiometric engine operating condition or a trap-purging rich engine operating condition.




In accordance with another feature of the invention, in a preferred embodiment, the method further includes generating a value TP_NOX_TOT representing the cumulative amount of NO


x


emitted to the atmosphere during a given trap purge-fill cycle, i.e., since the commencement of an immediately-prior trap-purging rich operating condition; generating a value DISTANCE representing a cumulative number of miles that the vehicle has traveled during the given cycle, as by accumulating detected values VS for vehicle speed over time; and determining a modified value TP_NOX_TOT_MOD representing the average tailpipe NO


x


emissions in grams per mile using the cumulative tailpipe emissions value TP_NOX_TOT and the accumulated mileage value DISTANCE.




More specifically, when the system


10


is initially operated with a lean engine operating condition, the efficiency of the trap


36


is very high, and the tailpipe NO


x


emissions are correlatively very low. As the trap


36


fills, the trap efficiency begins to fall, the tailpipe NO


x


emissions value TP_NOX_INST will slowly rise up towards the threshold value TP_NOX_MAX. However, since the initial portion of the lean engine operating condition was characterized by very low tailpipe NO


x


emissions, the lean engine operating condition can be maintained for some time after the instantaneous value TP_NOX_INST exceeds the threshold value TP_NOX_MAX before average tailpipe NO


x


emissions exceed the threshold value TP_NOX_MAX. Moreover, since a purge event is likewise characterized by very low instantaneous tailpipe NO


x


emissions, average tailpipe NO


x


emissions are preferably calculated using a time period which is reset at the beginning of the immediately prior purge event.




In accordance with yet another feature of the invention, when determining the value DISTANCE representing the cumulative number of miles traveled by the vehicle during the given cycle, the controller


14


assumes a minimum vehicle speed VS_MIN to thereby provide a single modified emissions control measure TP_NOX_TOT_MOD, expressed in terms of emissions per effective vehicle mile traveled, applicable to vehicle speeds above and below the minimum vehicle speed VS_MIN, including stopped vehicle conditions.




To the extent that the calculated tailpipe NO


x


emissions do not exceed the predetermined threshold level, the controller


14


continues to track trap fill time, as follows: the controller


14


iteratively updates a stored value NOX_STORED representing the cumulative amount of NO


x


which has been stored in the trap


44


during the given lean operating condition, in accordance with the following formula:








NOX









STORED=NOX









STORED+NOX









INCR








The controller


14


further determines a suitable value NOX_CAP representing the instantaneous NO


x


-storage capacity estimate for the trap


36


. By way of example only, in a preferred embodiment, the value NOX_CAP varies as a function of trap temperature T, as further modified by an adaption factor K


i


periodically updated during fill-time optimization to reflect the impact of both temporary and permanent sulfur poisoning, trap aging, and other trap-deterioration effects.




The controller


14


then compares the updated value NOX_STORED representing the cumulative amount of NO


x


stored in the trap


36


with the determined value NOX_CAP representing the trap's instantaneous NO


x


-storage capacity. The controller


14


discontinues the given lean operating condition and schedules a purge event when the updated value NOX_STORED exceeds the determined value NOX_CAP. It will be appreciated that, by discontinuing lean engine operation, it is meant that the controller


14


selects a suitable engine operating condition from either a near-stoichiometric operating region or a rich engine operating region, rather than from a lean engine operating region.




For example, in a preferred embodiment, if the controller


14


determines that the value TP_NOX_INST exceeds the predetermined threshold level TP_NOX_MAX, the controller


14


immediately schedules a purge event using an open-loop purge time based on the current value NOX_STORED representing the cumulative amount of NO


x


which has been stored in the trap


44


during the preceding lean operating condition. In this regard, it is noted that the instantaneous trap temperature T, along with the air-fuel ratio and air mass flow rate employed during the purge event, are preferably taken into account in determining a suitable open-loop purge time, i.e., a purge time that is sufficient to release substantially all of the NO


x


and oxygen previously stored in the trap


36


.




As noted above, a temperature sensor is used to directly measure the trap temperature T; however, it will be appreciated that trap temperature may be inferred, for example, in the manner disclosed in U.S. Pat. Nos. 5,894,725 and 5,414,994, which disclosures are incorporated herein by reference.




If, at the end of the purge event, the controller


14


determines that the value TP_NOX_INST continues to exceed the predetermined threshold level TP_NOX_MAX, the controller


14


either selects a near-stoichiometric engine operating condition, or schedules another open-loop purge event.




Preferably, in accordance with another feature of the invention, the controller


14


initializes certain variables in a manner to account for instances where an engine may be turned off for short periods of time during which the trap


36


may not have cooled to ambient temperature. More specifically, rather than assuming that a purge event, with its resulting fuel economy penalty, must be scheduled immediately upon engine start-up in order to assure that a measure representing NO


x


stored in the trap


36


may properly be set to a known (zero) value, the controller


14


estimates values NOX_STORED_INIT and SOX_STORED_INIT for the amounts of NO


x


and SO


x


, respectively, which remain stored in the trap


36


at the time of the subsequent engine startup, preferably as a function of one or more operating parameters, such as the respective values for stored NO


x


and stored SO


x


immediately preceding engine shut-off, a value TEMP_INIT representative of the instantaneous trap temperature at the time of the subsequent engine start-up, and at least one respective calibratable time constant representing an amount of time for the variable to deteriorate to a value corresponding to the passage of a relatively large amount of time.




More specifically, the controller


14


determines the value NOX_STORED_INIT, representing the amount of NO


x


remaining in the trap


36


at the time of the subsequent engine start-up as the lower value of either a time-based bleed-estimated value based on the intervening time interval SOAKTIME and the amount of NO


x


believed to be stored in the trap


36


at engine shut-down; and a start-up-temperature-based capacity estimate.




Thus, the controller


14


determines a bleed-based trap initialization variable NOX_STORED_BLEED after a soak time SOAKTIME is expressed as follows:








NOX









STORED









BLEED=NOX









STORED*FNEXP


(−


SOAKTIME/NOX









TIME









CONST


)






where:




FNEXP is a lookup table value that approximates an exponential function;




SOAKTIME is the time elapsed since the engine was shut down, in seconds; and




NOX_TIME_CONST is an empirically derived time constant associated with the release from the trap


36


of stored NO


x


, in seconds.




Because the storage capacity of the trap is typically limited as a function of trap temperature, the controller


14


also determines a temperature-based capacity value NOX_CAP_TEMP as a function of the trap temperature value TEMP_INIT at the time of the subsequent engine start-up, as follows:








NOX









CAP









TEMP=FNXXXX


(


TEMP









INIT


))






where:




FNXXXX is a lookup table value of mapped values for trap capacity versus trap temperature T; and




TEMP_INIT is a value representing the instantaneous trap temperature T at the time of the subsequent engine start-up.




The controller


14


then estimates the amount NOX_STORED_INIT of NO


x


stored in the trap


36


upon engine start-up as follows:








NOX









STORED









INIT=


MIN(


NOX









STORED









BLEED, NOX









CAP









TEMP


)






where:




MIN(x,y) is a function which selects the lower of the two values, x and y.




While, in the exemplary system


10


, the controller


14


preferably samples the output T generated by a temperature sensor to thereby obtain a detected value TEMP_INIT for use in determining the above trap initialization values for remaining NO


x


and SO


x


, the controller


14


alternatively estimates the trap's temperature at the subsequent engine start-up, i.e., after a soak time SOAKTIME using an appropriate algorithm. By way of example only, an exemplary initialization routine for the trap temperature variable TEMP_INIT is preferably expressed as follows:








TEMP









INIT


=((


TEMP









PREVIOUS−AMBIENT


)*


FNEXP


(−


SOAKTIME/TEMP









TIME CONST


)






where:




TEMP_PREVIOUS is a value for trap temperature T during the immediately preceding engine operating condition;




AMBIENT is a measured or inferred value representing current ambient temperature;




FNEXP is a lookup table value that approximates an exponential function;




SOAKTIME is the time elapsed since the engine was shut down, in seconds; and




TEMP_TIME_CONST is an empirically derived time constant associated with the cooling-off of the exhaust gas at an identified location on the trap


36


, in seconds.




While the best mode for carrying out the invention has been described in detail, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention within the scope of the appended claims.



Claims
  • 1. A method for controlling the operation of a lean-burn internal combustion engine, the exhaust gas from the engine being directed through an exhaust purification system including a catalyst, the method comprising:determining, during a lean engine operating condition, an incremental amount of NOx generated by the engine; determining an incremental amount of NOx being instantaneously stored in the catalyst; calculating an estimate of NOx exiting the exhaust purification system based on a difference between said incremental NOx generated by the engine and said incremental amount of NOx being stored in the catalyst; determining a distance traveled by the vehicle; calculating an average tailpipe NOx emissions per distance based on said estimate of NOx exiting and said determined distance traveled by the vehicle, said average tailpipe NOx emissions per distance being averaged over a lean/rich cycle; and discontinuing the lean engine operating condition based on said average tailpipe NOx emissions per distance.
  • 2. The method recited in claim 1 wherein said distance is determined based on vehicle speed.
  • 3. The method recited in claim 2 wherein said average tailpipe NOx emissions per distance is calculated even during stopped vehicle conditions.
  • 4. A method for controlling the operation of a lean-burn internal combustion engine, the exhaust gas from the engine being directed through an exhaust purification system including a catalyst, the method comprising:determining, during a lean engine operating condition, an incremental amount of NOx generated by the engine; determining an incremental amount of NOx being instantaneously stored in the catalyst; calculating an estimate of NOx exiting the exhaust purification system based on a difference between said incremental NOx generated by the engine and said incremental amount of NOx being stored in the catalyst; determining a distance traveled by the vehicle; calculating an average tailpipe NOx emissions per distance based on said estimate of NOx exiting and said determined distance traveled by the vehicle; discontinuing the lean engine operating condition based on said average tailpipe NOx emissions per distance; wherein said distance is determined based on vehicle speed; and wherein said average tailpipe NOx emissions per distance is calculated even during stopped vehicle conditions.
Parent Case Info

This application is a continuation of Ser. No. 09/528,216, titled “Method and Syustem for Reducing NOx tailpipe Emissions of a Lean-Burn Internal Combustion Engine”, filed Mar. 17, 2000 now U.S. Pat. No. 6,499,293, the entire contents of which are incorporated herein by reference.

US Referenced Citations (4)
Number Name Date Kind
4371940 Yamaki et al. Feb 1983 A
5595060 Togai et al. Jan 1997 A
6134883 Kato et al. Oct 2000 A
6263666 Kubo et al. Jul 2001 B1
Foreign Referenced Citations (3)
Number Date Country
19607151 Jul 1997 DE
19850786 Feb 2000 DE
61234254 Oct 1986 JP
Non-Patent Literature Citations (1)
Entry
“Dynamic Modeling of a Lean NOx Trap for Lean Burn Engine Control”; Wang et al.; Proceedings of the American Control Conference, San Diego, CA, Jun. 1999.
Continuations (1)
Number Date Country
Parent 09/528216 Mar 2000 US
Child 10/323548 US