The field of invention relates to a method and a system for removing carbon dioxide from the atmosphere or the ocean.
Global warming, triggered by a substantial increase in anthropogenic CO2 and other greenhouse gas emissions into the atmosphere, represents one of the most pressing existential threats to civilization and to life on earth. Humanity must therefore urgently redirect its efforts and resources to reducing CO2 emission and to removing excess anthropogenic CO2 that has already been released into the atmosphere.
The objective of the present invention is an improved method and system for removing carbon dioxide CO2 from the atmosphere or the ocean. A further objective of the present invention is to provide an energy-efficient method and system that allows removing high amounts of CO2 from the atmosphere or the ocean. A further objective of the present invention relates to a method for generating electrical energy by consumption of hydrocarbons, whereby the consumption does not result in any net emission of CO2 into the atmosphere or even removes CO2 from the atmosphere. A further objective of the present invention relates to a method for the production of methane.
The consumption of such produced methane does not increase the net CO2 content in the atmosphere.
The above-identified objectives are solved by a method comprising the features of claim 1 and more particular by a method comprising the features of claims 2 to 13. The above-identified objectives are further solved by a system comprising the features of claim 14 and more particular by a system comprising the features of claims 15 to 16.
The objectives are in particular solved by a method for removing CO2 from the atmosphere or the ocean comprising the steps of, feeding a solid oxide fuel cell SOFC system with a gaseous hydrocarbon feed, wherein the gaseous hydrocarbon feed consisting at least of biogas, converting the gaseous hydrocarbon feed in the SOFC system into an anode exhaust stream comprising carbon dioxide CO2, the SOFC system thereby producing electricity; injecting the anode exhaust stream as an injection gas into an underground coal bed; in the underground coal bed the injection gas causing coal bed methane to desorb from the coal and CO2 to adsorb onto the coal; extracting the coal bed methane from the underground coal bed; and discharging a production gas comprising the coal bed methane from the underground coal bed.
The objectives are in particular further solved by a system for removing CO2 from the atmosphere or the ocean, comprising a gaseous hydrocarbon source, a first well, a second well, and an SOFC system comprising a solid oxide fuel cell with an anode side, a cathode side and an electrical output, wherein the first well fluidly connecting an inlet with a coal bed, wherein the second well fluidly connecting the coal bed with an outlet, wherein the output of the anode side of the Solid oxide fuel cell is fluidly connected with the inlet, to provide the coal bed with CO2, and wherein the input of the anode side is fluidly connected with the gaseous hydrocarbon source, wherein a biogas reactor forms at least part of the gaseous hydrocarbon source and wherein the outlet of the coal bed may also be part of the gaseous hydrocarbon source.
Coal bed methane (CBM) is a form of natural gas extracted from coal beds also known as coal seams. The term CBM refers to methane adsorbed into the solid matrix of the coal. Coal bed methane is distinct from typical sandstone or other conventional gas reservoir, as the methane is stored within the coal by a process called adsorption. The methane is in a near-liquid state, lining the inside of pores within the coal, called the matrix. The open fractures in the coal, called the cleats, can also contain free gas or can be saturated with water. Unlike much natural gas from conventional reservoirs, coal bed methane contains very little heavier hydrocarbons such as propane or butane, and no natural-gas condensate. Methane gas recovered from coal beds, commonly referred to as CBM, currently amounts to about 10% of the natural gas production in the United States. The CBM is traditionally produced through depressurization by pumping out water from coal beds. However, one disadvantage of using depressurization is that only a small fraction of the CBM is economically recoverable. More specifically, depressurization is limited to higher permeability coal beds.
This is because as water pressure is decreased, mostly methane molecules that are not adsorbed within the coal matrix are recovered, and coal cleats may collapse and decrease the permeability of the coal bed.
An exemplary embodiment of the present invention provides a system for removing CO2 from the atmosphere or the ocean and generating a gas suitable for the production of CBM from a coal bed. The system comprises a Solid Oxide Fuel Cell system comprising a Solid Oxide Fuel Cell (SOFC) that receives a gaseous hydrocarbon feed consisting at least of biogas to remove CO2 from the atmosphere or the ocean and to produce an anode exhaust stream comprising CO2. The anode exhaust stream preferably contains a high amount of CO2. In addition, the SOFC also produces electricity when converting the gaseous hydrocarbon feed. In an exemplary embodiment, the anode exhaust stream is injected as an injection gas into the coal bed, to cause CBM to desorb from the coal, and to produce a production gas that includes methane. The biogas may be obtained from plant biomass grown on the earth's surface or from phytoplankton biomass taken from the ocean, whereby such biomass is fermented in a biogas reactor to produce biogas. As an alternative to, or in conjunction with depressurization, the method and system according to the invention allow improved recovery of CBM by injecting at least the anode exhaust stream of the SOFC as injection gas into the coal bed. Most preferably the method and system according to the invention is used for recovery of CBM from deep coal beds, in particular non-minable coal beds. In a preferred embodiment depressurization of the coal bed is avoided by pressurizing the injection gas before injecting it into the coal bed, thus avoiding coal cleats to collapse, to maintain permeability of the coal bed, which is particularly important when recovering CBM from deep coal beds.
Most preferably, CO2 is used as injection gas to enhance the production of CBM. CO2 has a stronger chemical bond with coal than CBM. A minimum of two CO2 molecules thus displace one CH4 molecule and adsorbs on the coal surface permanently in its place. The displaced CH4 (methane) can thus be recovered as a free-flowing gas, and most important, the two CO2 molecules are permanently bound in its place in the coal bed, thus sequestering at least a portion of the CO2 of the injection gas. The method and system according to the invention thus allow permanent removal of CO2 contained in the injection gas stream from above the earth's surface, especially from the atmosphere.
In other applications, nitrogen (N2), which less strongly adsorbs onto coal than CBM, may be used in combination with CO2 depending on coal rank and coal bed characteristics, such as depth, pressure, etc. Co-injection of N2 can maintain the coal bed at relatively high pressures and hence support permeability by keeping the cleat system open. To enrich the injection gas with nitrogen, most preferably, the anode exhaust stream and the cathode exhaust stream of the SOFC are at least partially mixed. Most preferably this allows controlling the proportion of N2 and CO2 in the injection gas.
The production gas produced from the coal bed may for example be combusted, may be fed into a public gas grid, or may be consumed by SOFC fuel cells to generate electrical power and CO2. The CO2 may then be used to provide the injection gas.
One advantage of the invention is that a large amount of CO2 may be produced locally by the SOFC system. Known methods for CBM recovery are generally limited by the availability of a suitable gas for injection in sufficient amounts. Further, the cost of separation to isolate gases, for example CO2, from either the produced gases or the atmosphere may be prohibitively expensive. After separation, the gases may need substantial compression (e.g., 200 bar or more depending on subsurface depth) for injection into a formation. Thus, the method and system according to the invention allow versatile and cost-effective recovery of coal bed methane (CBM) and, most important, allow reducing CO2 emission and allow sequestering CO2 in the coal bed.
An exemplary embodiment of the present invention provides an energy-efficient and preferably also cheap method and system that allows removing high amounts of CO2, most preferably CO2 from the atmosphere or the ocean, and producing electrical power. In addition, as a by-product, the SOFC system also produces water (H2O). The method includes providing a gaseous hydrocarbon feed from a carbonaceous waste material, preferably biomass, and converting the gaseous hydrocarbon feed in the SOFC system into an anode exhaust stream comprising CO2, whereby the SOFC system produces electricity. The anode exhaust stream is injected as injection gas into the coal bed to cause coal bed methane CBM to desorb from the coal and CO2 to adsorb onto the coal, thus sequestering CO2 previously stored in the biomass. Biogas mainly contains methane with a proportion in the range of about 50-75% and CO2 with a proportion in the range of about 25%-45% and contains in small proportions other gaseous substances such as water vapor, oxygen, nitrogen, ammonia and hydrogen. In contrast natural gas contains an amount of CO2 in the range of 0% to 1%. It has been recognized that the relatively high amount of CO2 contained in the Biogas just passes the SOFC fuel cell, without reacting within the SOFC fuel cell. It has been recognize that the high amount of CO2 in Biogas is of no disadvantage when used in combination with a SOFC fuel cell, in contrast, the SOFC fuel cell allows to convert the remaining CH4 contained in Biogas to be converted to CO2, H2O and electricity, so that the anode off gas of the SOFC fuel cell mostly contains CO2 and H2O in the form of steam, so that after removing H2O, the H2O-depleted anode off gas is a fluid stream consists of a high amount of CO2, that is used as the injection gas into the underground coal bed to extract coal bed methane (CBM) from the underground coal bed. This process allows an efficient and cost-effective removal of CO2 from the atmosphere or the ocean.
In a preferred embodiment the SOFC system may also produce heat, in particular high quality recoverable thermal energy, and pure water in form of steam. The steam can be condensed and may be recovered as water (H2O), for example for residential or industrial usage.
Depending on the amount of biomass processed to biogas, the method allows removing high amount of CO2 from the atmosphere or the ocean. Depending on the source of biomass, for example biomass of plants grown in the atmosphere, or for example biomass of phytoplankton grown in the ocean, the method allows removing CO2 from the atmosphere or the ocean.
Biogas is derived from organic material, the biomass. Usually biogas is harvested by processing biomass in such a way that encourages microorganisms to digest the organic material in a process that produces gas as a result. This process is known as anaerobic digestion. The anaerobic digestion process occurs naturally with waste comprising biomass due to the lack of oxygen. This digestion process produces primarily methane and carbon dioxide. Methane is up to 70 times more damaging as a greenhouse gas than CO2 because methane has a Global Warming Potential (GWP) factor of 70, compared with CO2. Instead of allowing the harmful methane of the biogas to escape into the atmosphere and contribute to the greenhouse effect, in a preferred embodiment of the invention the biogas is collected and is then purified from polluting gases, before the purified biogas is fed as the gaseous hydrocarbon feed to the SOFC system. Such purified biogas comprises for example about 50% to 60% CH4 and about 40 to 50% CO2, along with other minor gas impurities. One advantage of the method and system according to the invention is that such a relatively high amount of CO2 in the gaseous hydrocarbon feed is of not disadvantage in the SOFC cell. The CO2 in the gaseous hydrocarbon feed flows through the anode side of the SOFC cell without reaction. Preferably most of the methane in the gaseous hydrocarbon feed is converted in the SOFC cell to CO2, so that the anode exhaust stream, which is used as the injection gas, has a high amount of CO2, whereby the SOFC cell is generating electricity, preferably with an electrical efficiency of more than 50%. The injection gas is then injected into a coal bed, where the CO2 displaces CBM. In an advantageous embodiment, the production gas comprising CBM may be fed to the anode side of the SOCF system, so that the production gas is converted into electricity, and the CO2 produced in the SOFC cell may be injected into the coal bed. Such a method is particularly advantageous for carrying out the process even if no biogas is available during certain periods of time. The biogas may not be available for a short period of time, but also for a longer period of several months, for example during winter. During such time, the production gas comprising CBM may be fed to the anode side of the SOCF system to keep the process of producing CBM and the process of producing electricity running. In a further advantageous embodiment, the production gas comprising CBM may, after cleaning, be fed as pipeline gas, for example into a public gas grid.
The technology according to the invention provides a Solid Oxide Fuel Cell (SOFC) system fed by the gaseous hydrocarbon feed consisting at least of biogas for generating an anode exhaust stream, which is used as an injection gas, comprising carbon dioxide suitable for the production of CBM from a coal bed, to provide a production gas, and to sequester CO2 of the biogas, the CO2 of the biogas origin from the atmosphere or the ocean. In an exemplary embodiment, the production gas including CBM is used at least partially as the gaseous hydrocarbon feed and is fed to the SOFC cell. Therefore, in a preferred embodiment no separate hydrocarbon source is needed to run the method according to the invention, because the gaseous hydrocarbon feed is obtained from the coal bed. This process allows to bridge periods during which, for whatever reason, no biogas is available. Most advantageously the process runs continuously, most preferably with a gaseous hydrocarbon feed consisting of biogas or consisting at least partially of biogas, and during bridge periods without biogas. In an exemplary embodiment, the system and method is provided as a closed loop system, in that the production gas obtained from the coal bed is fed as the gaseous hydrocarbon feed to the solid oxide fuel cell, and the anode exhaust stream is fed back as the injection gas to the coal bed. The solid oxide fuel cell in addition produces electricity. Such a system may have reduced or zero CO2 emissions as compared to straight combustion of hydrocarbons from the hydrocarbon source. The system may include a converter configured to convert the anode exhaust stream into a gas mixture comprising at least CO2 and N2. The system may include an injection well configured to inject the injection gas into the coal bed, which is the same as the coal bed producing the production gas, and a production well configured to harvest the production gas from the coal bed, wherein the production gas comprises CBM, which means CH4.
In an exemplary embodiment, the system and method is provided as an open loop system, in that the gaseous hydrocarbon feed for the SOFC system is obtained from a biogas reactor, a natural gas reservoir, an oil reservoir, an additional coal bed, a waste processing facility, or any combinations thereof. Preferably the gaseous hydrocarbon feed may include or may consist of a carbonaceous waste material, most preferably biomass derived from plants or phytoplankton. The production gas from the coal bed may for example be used for producing power, such as electricity or steam, or may for example be fed into the public gas supply system.
A treatment system may be included in the system to treat the production gas to remove water, particulates, heavy-end hydrocarbons, or any combinations thereof so that the purified production gas becomes the gaseous hydrocarbon feed. A compressor may be used to increase the pressure of the production gas. A pipeline may be used to convey the production gas to the SOFC system and/or convey the injection gas to the well.
Traditional means for generating power from fossil fuels have typically resulted in the emission of CO2 into the atmosphere, contributing to the problem of Global Warming. To address the problem at the source of Global Warming, the method and system according to the invention relates to generation of power using methods that do not result in the emission of CO2 into the atmosphere and/or may remove CO2 from the atmosphere.
An exemplary embodiment of the present invention provides a method of producing electrical power with low or no CO2 emissions by converting the production gas in the SOFC system into an anode exhaust stream comprising CO2, injecting the anode exhaust stream as the injection gas into the coal bed to sequester the CO2 in the coal bed and thereby producing the production gas which is fed to the SOFC system. The method allows producing electrical power with low or no CO2 emissions.
Another exemplary embodiment of the present technology includes a system for generating power from a coal bed. The system includes providing a gaseous hydrocarbon feed, for example based on a hydrocarbon source such as a carbonaceous waste material, preferably biomass, and converting the gaseous hydrocarbon feed in the SOFC system into an anode exhaust stream comprising CO2 and H2, whereby the SOFC system produces electricity, and whereby the H2 is preferably separated or combusted, so that the injection gas mostly comprises CO2. The system includes an injection well configured to inject at least a portion of the anode exhaust stream as an injection gas into a coal bed, wherein the CBM is desorbed from the coal bed. The system may also include a production well configured to harvest a production gas from the coal bed, wherein the production gas comprises CBM. A power plant may be configured to combust at least a portion of the production gas to generate power. The power plant may include a burner, a boiler, a steam turbine, a gas turbine, an exhaust heat recovery unit, an electrical generator, or any combinations thereof. A power plant may comprise an SOFC system to convert at least a portion of the production gas to electrical power and CO2 using an SOFC cell.
Another exemplary embodiment of the present invention provides a method of adding additional gases to the injection gas, such as N2, to for example influence the CBM recovery rate. For CBM production through this method preferred ratios of N2 to CO2, and neglecting to mention possible trace gases, may be as follows:
In an exemplary embodiment the amount of CO2 and N2 in the injection gas may be varied by at least partially oxidizing the anode exhaust stream leaving the SOFC system using air. In an exemplary embodiment the amount of CO2 in the anode exhaust stream leaving the SOFC system may be varied by varying the fuel utilization rate of the SOFC system, to thereby vary the amount of CO2 in the injection gas. In an exemplary embodiment the amount of CO2 in the injection gas may be increased by feeding the anode exhaust stream leaving the SOFC system into a second SOFC system, to thereby convert residual gas of the anode exhaust stream, such as H2, to thereby increase the amount of CO2 in the anode exhaust stream leaving the second SOFC system, so that the CO2 amount of the injection gas is increased.
The method and system according to the invention using biogas have the following advantages:
Instead of using biogas, the method and system according to the invention may use natural gas or synthesis gas, for example from fossil fuel, non-biological waste or coal, which is fed to the SOFC cell and afterwards fed into the coal bed. Such a method and system may have the following advantages:
Various objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the invention.
Preferred embodiments of the invention will be described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various figures.
The CO2 of the injection gas 105 is used for the production of CBM. CO2 has a stronger chemical bond with coal than CBM. CO2 molecules thus displace CH4 molecules on the coal surface and the CO2 molecules adsorbs on the coal surface permanently in its place. The displaced CH4 (methane), which means CBM, can thus be recovered as a free-flowing production gas 108, so that the production gas 108 becomes a gaseous hydrocarbon source 99. The CO2 molecules are permanently bound in its place in the coal bed, thus sequestering at least a portion of the CO2 of the injection gas 105. The method and system according to the invention thus allow permanent removal of CO2 contained in the injection gas stream 105 from above the earth's surface 71 atmosphere.
A second well 106, for example a production well, may be drilled into the coal bed 74 to harvest the production gas 108, in particular the CBM produced from the coal. As for the first well 103, the second well 106 may be perforated to collect the CBM released from the coal bed 74, and the second well 106 may comprise a horizontal section to follow a narrow coal bed 74, or may have a vertical section 107 only, as indicated in
In a preferred embodiment the production gas 108 may be fed into a public gas grid 113, and the CBM, which is methane, can be burned in the usual way by consumers of the public gas grid 113. One advantage of the embodiment according to
In might be advantageous to use a pre-treatment unit 112 to purify the production gas 108 and/or to pressurize the production gas 108 before feeding it into the public gas grid 113. It might be advantageous in the pre-treatment unit 112 to for example reduce the water content by a dehydration device, remove particulates, remove heavy-end hydrocarbons or other contaminants. An analysis unit, such as an automatic gas chromatography analyzer, may be used after the second well head 109 to test the composition of the production gas 108. The results may be used to control the injection rate of the injection gas 105 or the composition of the injection gas 105 through the first well 103, for example, to balance the concentration of N2 and CBM in the production gas 108, to lower the amount of CO2 in the production gas 108, or to control CBM recovery based on an advantageous mixture of the injection gas 105, in particular the concentration of CO2 and N2.
Preferably such an amount of biogas or such an amount of biogas and production gas 108 is provided to the SOFC system 2 that is sufficient for producing CO2-neutral or CO2-negative fuel gas in the public gas grid 113, in particular methane, from the coal bed methane CBM.
In a preferred embodiment an additional source of a gaseous hydrocarbon feed 100a is provided for the system and method disclosed in
In a further advantageous embodiment, as disclosed in
The solid oxide fuel cell 2a also comprises a cathode side 2m and a membrane 2n, the membrane 2n being connected with an electrical output 61 for transferring electricity 6. Most preferably ambient air 120 is heated in heat exchanger 2o, and is then fed into the cathode side 2m of the solid oxide fuel cell 2a. An oxygen-depleted air stream 121, which is the cathode off gas, is cooled in heat exchanger 2p and is vented as depleted air stream 121. Document WO2015124700A1, which is herewith incorporated by reference, discloses further exemplary embodiments suitable for producing an anode exhaust stream 101 which may be used as injection gas 105 for CBM production.
In a preferred embodiment at least part of the depleted air stream 121, which contains a high amount of N2, may be mixed with the anode exhaust stream 101, to control the amount of CO2 and N2 in the injection gas 105, and for example in the carbon dioxide rich gas stream 101b.
It is advantageous to use the system according to the invention for extracting coal bed methane (CBM) from coal beds.
It is advantageous to use the system according to the invention for extracting coal bed methane (CBM) from non-minable coal beds.
It is advantageous to use the system according to the invention for providing CO2-neutral or CO2-negative electricity 6 from coal beds.
It is advantageous to use the system according to the invention for providing CO2-neutral or CO2-negative fuel gas, in particular methane, from coal beds.
Number | Date | Country | Kind |
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18186437.2 | Jul 2018 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/070560 | 7/30/2019 | WO | 00 |