The present disclosure generally relates to methods and systems for subsea intervention, and more particularly to a method and system for subsea intervention using a tubular, e.g., a riser, having one or more dynamic seals.
In the field of subsea intervention, it is of particular interest to perform intervention operations into a subsea installation (e.g., well, flowline, etc.) from a support unit, typically a ship-shaped vessel smaller than normal drilling rigs and drillships.
Normal operations from rigs and drillships include the use of a riser, which is a tubular which connects the subsea installation with the surface vessel and which is exposed to borehole fluids. The possibility of pressurized borehole fluids reaching the surface vessel imposes additional safety constraints which could be quite onerous to implement on a small vessel, on which the distance between the living quarters of the vessel and the surface end of the riser would be smaller than on rigs and drillships.
It is therefore of particular interest to avoid the extension of the borehole to a surface vessel by having one or more subsea dynamic seals, which seal on a conveyance during intervention operations and prevent borehole pressure and fluids from reaching the surface vessel. Such seals are called subsea dynamic seals because they are located in the water column somewhere between the subsea well or a subsea installation and the vessel and because they allow the conveyance to be moved up and down through the seal while still maintaining a pressure tight seal.
There exists a need to provide a system and method for performing intervention operations into subsea installations (e.g., wells, flowlines, etc.) using a tubular. The above and other needs and problems are addressed by the exemplary embodiments of the present disclosure. The system includes a tubular connecting the subsea installation to a surface vessel, and at least one non-retrievable subsea dynamic seal (also referred to herein as a “subsea dynamic seal” or “SDS”) in proximity of the lower end of the tubular or anywhere within the tubular in the water column. The subsea dynamic seal provides a sealed connection on the conveyance and prevents fluids from the well(s), flowline(s) or other subsea installations from entering the tubular and possibly reaching the vessel. At least one surface dynamic seal, which allows for the controlled pressurization of the tubular, can also be included in the system. The at least one surface dynamic seal (which may also be referred to herein as “a surface dynamic seal”) may be placed at any suitable location, e.g., above the surface vessel.
Accordingly, in one exemplary aspect of the present disclosure there is provided a system for subsea intervention, including at least one non-retrievable subsea dynamic seal provided between a surface vessel and a subsea well or a subsea installation; a tubular extending between the at least one subsea dynamic seal and the surface vessel; and a toolstring coupled to a conveyance and lowered through the tubular to the subsea well or the subsea installation, the toolstring passing through the at least one subsea dynamic seal, wherein the at least one subsea dynamic seal establishes a dynamic, pressure tight seal on the conveyance to prevent the entry of borehole fluids into the tubular.
The system can further include an intervention package located between the surface vessel and above the subsea well or the subsea installation.
The system can further include at least one subsea lubricator located above the intervention package.
The system can further include at least one surface dynamic seal located on or in proximity of the surface vessel for establishing a dynamic, pressure tight seal on the conveyance at an upper end of the tubular and so as to pressurize an annulus between the conveyance and the tubular.
In another exemplary aspect of the present disclosure there is provided a method for subsea intervention, including installing at least one non-retrievable subsea dynamic seal between a surface vessel and a subsea well or a subsea installation; installing a tubular extending between the subsea dynamic seal and the surface vessel; lowering a toolstring coupled to a conveyance through the tubular from the vessel into the subsea well or the subsea installation and passing the toolstring through the subsea dynamic seal; and establishing a dynamic, pressure tight seal with the at least one subsea dynamic seal on the conveyance for preventing borehole fluids from entering into the tubular.
The method can further include installing an intervention package between the surface vessel and above the subsea well or the installation.
The method can further include lowering the toolstring into a subsea lubricator before the toolstring is lowered into the subsea well or the subsea installation, the subsea lubricator located above the intervention package.
The method can further include establishing a dynamic, pressure tight seal on the conveyance at an upper end of the tubular so as to pressurize an annulus between the conveyance and the tubular with at least one surface dynamic seal located on or in proximity of the surface vessel.
The method can further include equalizing the pressure above well barriers in the intervention package with the pressure below the well barriers; opening the well barriers in the intervention package; performing an intervention operation; retrieving the toolstring into the lubricator; closing the well barriers in the intervention package; bleeding off pressure from the lubricator and from the tubular; opening the subsea dynamic seal; and retrieving the toolstring to the surface through the tubular.
In another exemplary aspect of the present disclosure there is provided non-retrievable subsea dynamic seal apparatus for subsea intervention, including at least one non-retrievable subsea dynamic seal adapted to be coupled between a surface vessel and a subsea well or a subsea installation; the at least one subsea dynamic seal adapted to be coupled to a tubular extending to the surface vessel; the at least one subsea dynamic seal adapted to allow a toolstring to pass therethrough, the toolstring coupled to a conveyance and lowered through the tubular to the subsea well or the subsea installation; and the at least one subsea dynamic seal configured to establish a dynamic, pressure tight seal on the conveyance to prevent the entry of borehole fluids into the tubular.
An intervention package can be located between the surface vessel and above the subsea well or the subsea installation.
At least one subsea lubricator can be located above the intervention package.
At least one surface dynamic seal can be located on or in proximity of the surface vessel for establishing a dynamic, surface tight seal on the conveyance at an upper end of the tubular and so as to pressurize an annulus between the conveyance and the tubular.
The apparatus can further include a set of one or more ram-type devices coupled to least one non-retrievable subsea dynamic seal and configured to cause the at least one non-retrievable subsea dynamic seal to form a dynamic, pressure tight seal on the conveyance.
The set of one or more ram-type devices is configured to open the at least one non-retrievable subsea dynamic seal so as to allow the toolstring to pass therethrough, and close the at least one non-retrievable subsea dynamic seal so as to establish the dynamic seal on the conveyance.
These together with other aspects, features, and advantages of the present disclosure, along with the various features of novelty, which characterize the disclosure, are pointed out with particularity in the claims annexed to and forming a part of this disclosure. The above aspects and advantages are neither exhaustive nor individually or jointly critical to the spirit or practice of the disclosure. Other aspects, features, and advantages of the present disclosure will become readily apparent to those skilled in the art from the following description of exemplary embodiments in combination with the accompanying drawings. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not restrictive.
The disclosure will be better understood and aspects other than those set forth above will become apparent when consideration is given to the following detailed description thereof.
Such description of the present disclosure is illustrated by way of example, and not by way of limitation, to the annexed pictorial illustrations, graphs, drawings, and appendices, in which like reference numerals refer to similar elements, and in which:
Specific embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. Further, in the following detailed description of embodiments of the present disclosure, numerous specific details are set forth in order to provide a more thorough understanding of the disclosure. However, it will be apparent to one of ordinary skill in the art that the embodiments disclosed herein may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
In the context of the present disclosure, a subsea installation includes any kind of subsea equipment or artifact in which it might be of interest to gain access thereto in order to perform some kind of intervention, maintenance, repair, and similar conduits. The subsea installation can include a subsea well, a subsea flowline, a Christmas tree, and the like.
A tubular can include any kind of a conduit that connects a subsea installation to a surface vessel, for example, including a tensioned riser, an attached riser, a pull tube riser, a steel catenary riser, a buoyant riser, a production riser, a riser tower, a flexible riser (e.g., Coflexip hose), a jointed pipe riser, a set of casing joints, a set of drillpipe joints, tensioned coiled tubing, and similar conduits. The tubular is preferably adapted to safely conduct well fluids between the surface vessel and subsea installation.
A conveyance can include any device designed to enter a subsea installation and perform some kind of intervention, including lowering an intervention toolstring into the installation, pumping fluids into the installation, circulating fluids, locating and/or removing an item or items from inside the installation, pushing hardware inside the installation, activating a device inside the installation, and the like. The conveyance also can include a cable, an electrical cable (e.g., a wireline), a slickline, coiled tubing, a coiled rod, composite coiled tubing, a composite cable, a fiber optic cable, a heavy-duty line, a combination of any of the above or any other suitable means of conveyance, and similar devices.
The present disclosure includes recognition that there are various technologies directed to the use of retrievable dynamic seals for subsea installations. For example, U.S. Pat. No. 4,905,763 is directed to a method and system for servicing an offshore well, including a sealing nipple lowered into a blowout preventer (BOP) and held by rams of the BOP to pressurize a borehole. U.S. Pat. No. 6,321,846 is directed to a sealing device for use in subsea wells, including a dynamic seal that is lowered into BOP rams and is actuated by hydraulic pressure applied between two sets of rams. U.S. Patent Application Publication 20080060816 is directed to a wellhead seal unit, including a retrievable dynamic seal for a drill pipe to be held by BOP rams.
However, the above technologies employ a retrievable seal, which is lowered from the surface to the seabed to then establish a seabed dynamic seal. By contrast, the exemplary system of the present disclosure employs a non-retrievable subsea dynamic seal, which can be engaged on a conveyance and advantageously is operable without the need for deployment of any sealing part from the surface.
Commonly assigned U.S. Patent Application 20080185152, incorporated by reference herein, is directed to a system and method for pressure control with a compliant guide, which may also be referred to as a spoolable compliant guide (SCG), including a system and method to intervene in a subsea installation with the compliant guide. The system and method include a subsea dynamic seal, preventing the entrance of borehole fluids into the compliant guide, and a means allowing the pressurization of the compliant guide to facilitate well control with the subsea dynamic seal.
Commonly assigned U.S. Pat. No. 6,386,290, by Headworth, also incorporated by reference herein, is directed to a spoolable compliant guide (as briefly described above) for accessing seabed installations.
International Patent Application WO 2009/061211 is directed to a riser system comprising at least one riser extending from a subsea wellhead to a surface vessel, tension means, and an upper workover riser package located at the upper section of the riser and arranged to seal off the riser passage.
The exemplary system of the present disclosure can be employed with any kind of a tubular, as defined herein, connecting a subsea installation to a surface vessel. In one embodiment, the tubular includes a riser, a drill pipe, a jointed pipe, coiled tubing, flexible hose, flexible pipe, or a mix of the above, but it is not included in a riser system used to transfer liquid/gas from the well to the surface vessel. The at least one non-retrievable subsea dynamic seal employed in the tubular substantially prevents any hydrocarbons or other well fluids from reaching the vessel. Thus, the interior of the tubular is substantially free of any hydrocarbons or other well fluids. In an exemplary embodiment, the tubular extends through the water column, and need not be included in any other pipe or riser, such that its exterior is exposed to the environment above the subsea installation, e.g., water. In another embodiment, the tubular (or “a first tubular”) may be included within a second tubular. The first tubular includes at least one non-retrievable subsea dynamic seal, and optionally, at least one surface dynamic seal. The second tubular would is also equipped with its own, separate at least one non-retrievable subsea dynamic seal and, optionally, a separate at least one surface dynamic seal.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, and more particularly to
By contrast, heretofore-known conventional systems employ a dynamic seal which is retrievable, i.e., which is lowered from the surface, installed subsea, and then retrieved again to the surface when the intervention operation has been performed and the toolstring is retrieved to the surface. In the exemplary system 100, however, the subsea dynamic seal 104 is advantageously not retrievable, but rather is deployed in a subsea location as a fixed part of the subsea intervention hardware.
Advantageously, the same subsea dynamic seal 104 can be configured to be able to seal on different types of conveyances 106 of different sizes, eliminating the need to replace a component of the system. Otherwise, the exemplary system can be configured with different sets of non-retrievable subsea dynamic seals 104, each of them configured for a certain set of conveyances 106.
Advantageously, the system 100 can be used with a variety of subsea installations, for example, depending on a particular environment and type of intervention operation, and similar factors. Where such a subsea installation is the subsea well 102, including the Christmas tree 118 coupled to the subsea well 102, the subsea dynamic seal 104 is positioned generally at the bottom of the tubular 114 to help block incursion of well fluids into the interior 124 of the tubular 114. The interior 124 can be filled with a buffer fluid used to regulate the pressure differential acting on the subsea dynamic seal 104, which is permanently placed in the lower part of the tubular 114. In this embodiment, the subsea dynamic seal 104 opens and closes around the conveyance 106 to let the tool string 108 pass during, for example, deployment. Furthermore, the pressure within the tubular 114 can be adjusted to control the desired pressure differential over the subsea dynamic seal 104, which can be useful in assisting with various intervention operations. Advantageously, reducing the pressure differential across the subsea dynamic seal 104 provides for easier sealing, reduced friction forces on the conveyance 106, and reduced wear of the subsea dynamic seal 104 resulting in an increased useful life of the subsea dynamic seal 104.
The subsea dynamic seal 104 is generally positioned at the top end of a subsea lubricator 112. In some applications, a lower portion of the tubular 114 also can be utilized as part of the lubricator 112 to enable the use of much longer intervention toolstring (or tool strings) 108 and/or provide a reduction in length of the subsea lubricator 112. By way of example, the subsea dynamic seal 104 can be attached at the lower end of the tubular 114, or it can be mounted at the top of the subsea lubricator 112. The subsea lubricator 112 can be used to deploy tools that have a relatively large outside diameter.
In operation, the subsea dynamic seal 104 is designed to prevent the escape of borehole fluids from a borehole of the subsea well 102. This prevents the mixing of the borehole fluids with buffer fluids within the tubular 114. The subsea dynamic seal 104 seals against the conveyance 106, and may be designed to seal against a variety of conveyances, discussed herein, including coiled tubing, coiled rod, wireline, slickline, heavy-duty line, and other cable-type conveyances. The subsea dynamic seal 104 also can be designed with an active system that may be controlled to selectively open and close its sealing surfaces to accommodate the passage of larger tools.
The subsea dynamic seal 104 enables the selective pressurization of a buffer fluid disposed in interior 124 of the tubular 114. The ability to pressurize a buffer fluid enables, for example, control over differential pressures exerted on the subsea dynamic seal 104, thereby improving the life of the seal 104 and/or lowering the required functional specifications for the seal 104. Pressure control equipment can be positioned at any suitable location, e.g., at a surface location to provide adjustable control over the pressure of a buffer fluid, and thus over the pressure acting on the borehole fluids. In some applications, the pressure control equipment also can be used to deliver a buffer fluid into the tubular 114. The pressure control equipment can be mounted, for example, on the surface intervention vessel 110.
In this manner, the tubular 114 is used in conjunction with subsea dynamic seal 104 to prevent the borehole fluids from escaping the borehole by forming a connection with the wellhead 102 and by filling the tubular 114 with buffer fluid. In this particular embodiment, the tubular 114 can be coupled to the wellhead 102 through a blowout preventer (not shown) and the subsea lubricator 112. The subsea dynamic seal 104 is present between the wellhead 102 and the low side of the tubular 114 to prevent borehole fluids from migrating into the tubular 114. The pressure of a buffer fluid within the tubular 114 can be easily adjusted by the pressure control equipment, e.g., from the surface location. With this arrangement, the borehole fluids are prevented from moving up the tubular 114 by virtue of the cooperation between the subsea dynamic seal 104 and the buffer fluid. The buffer fluid counterbalances the borehole pressure via appropriate pressurization with pressure control equipment located on, for example, a surface vessel 110. A lower end of the tubular 114 forms a dynamic pressure tight seal with the subsea installation or the well 102, for example, the top of the subsea lubricator 112 or at a blowout preventer. In some embodiments, the subsea lubricator 112 can be formed as part of the tubular 114, which is then connected to the top of a blowout preventer stack (not shown).
A surface dynamic seal 122 can be included at the top of the tubular 114 to allow the pressurization of the tubular 114, in order to facilitate subsea dynamic sealing by reducing the differential pressure across the subsea dynamic seal 104 and to limit the buckling of any flexible conveyance 106 subjected to an extrusion force due to pressure below the subsea dynamic seal 104 that may be higher than above the subsea dynamic seal 104. In addition, the tubular 114 can be filled with a buffer fluid configured, for example, to prevent hydrate formation, to lubricate the movement of the conveyance 106 inside the tubular 114, advantageously, minimizing friction and wear, to disperse traces of hydrocarbon possibly leaking into the tubular 114 from the subsea dynamic seal 104, to facilitate detection of leaks into the sea by fluorescence detection methods or other similar systems, or accomplish any other similar tasks. A suitable buffer fluid can include sea water or other buffer fluids, e.g., environmentally friendly greases for friction reduction; fluids designed for hydrate prevention; weighted mud; and other appropriate buffer fluids. The level and pressure of buffer fluid can be controlled from the surface.
The exemplary intervention system 100 can include an intervention package 116, the lubricator 112, which is optional, one or more subsea dynamic seals 104 between the vessel 110 and the subsea well or installation 102, the tubular 114 extending between the subsea dynamic seal 104 and the surface vessel 110, the surface dynamic seal 122, which is optional, and the conveyance 106 lowered through the tubular 114 into the subsea installation 102, e.g., a subsea well.
The exemplary intervention method can include installing the intervention package 116, the lubricator, which is optional, the one or more subsea dynamic seals 104, and the tubular 114 between the vessel 110 and the subsea installation 102. The method then includes lowering the toolstring (or tool) 108 and the conveyance 106 through the tubular 114 from the vessel 110 into the subsea lubricator 112. Then, a dynamic, pressure tight seal is established with the one or more subsea dynamic seals 104 on the conveyance 106 to prevent the entrance of borehole fluids into the tubular 114. If needed, a dynamic pressure tight seal is established with the surface dynamic seal 122 on the conveyance 106 to pressurize an annulus 124 between the conveyance 106 and the tubular 114.
Then, well barriers used to prevent the entering of borehole fluids are opened and the intervention operation is performed. Such well barriers may be provided in the Christmas tree 118 and/or in the intervention package 116, for example, depending on the tree type (e.g., vertical or horizontal). In addition, before opening the well barriers, the pressure is equalized between the lubricator 112 (or a part of the tubular 114 between the well barriers and the subsea dynamic seals 104) and the subsea installation 102.
Upon completion of the intervention, the intervention toolstring 108 is retrieved into the lubricator 112 and the well barriers are closed. Pressure from the lubricator 112 and from the tubular 114 is bled, if needed. The one or more subsea dynamic seals 104 are opened, and the toolstring 108 is retrieved to surface through the tubular 114.
The exemplary embodiments of the present disclosure prevent borehole fluids from entering into a riser. This is advantageous insofar that such fluids contain corrosive agents, e.g., CO2, and/or H2S, and similar fluids, which are often found in many oilfields. Hence, a tubular, such as a riser with a subsea dynamic seal need not be made of materials resistant to such corrosive agents. Accordingly, the engineering and manufacturing of such a riser with a subsea dynamic seal can be made in a cost effective and simpler manner, and the riser itself can have a longer useful life before needing replacement. By contrast, without such a subsea dynamic seal, the riser would be exposed to such corrosive agents and would have to be made from materials resistant to the corrosive agents.
Although the exemplary embodiments are described with respect to employing tubulars that need not be included inside of another pipe or riser, the exemplary embodiments of the present disclosure can be adapted to work with any suitable structures, including tubulars that are included inside of another tubular, e.g., a pipe or a riser, or a similar structure, as will be appreciated by those of ordinary skill in the relevant art(s).
Although the present disclosure has been described with reference to exemplary embodiments and implementations thereof, the present disclosure is not to be limited by or to such exemplary embodiments and/or implementations. Rather, the systems and methods of the present disclosure are susceptible to various modifications, variations and/or enhancements without departing from the spirit or scope of the present disclosure. Accordingly, the present disclosure expressly encompasses all such modifications, variations and enhancements within its scope.
The present disclosure claims benefit of priority to U.S. Provisional Patent Application Ser. No. 61/159,227 and U.S. Provisional Patent Application Ser. No. 61/159,111, both of Andrea Sbordone et al., and both entitled “METHOD AND SYSTEM FOR SUBSEA INTERVENTION USING A DYNAMIC SEAL,” each of which was filed on Mar. 11, 2009, the entire contents of each are hereby incorporated by reference herein.
Number | Date | Country | |
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61159111 | Mar 2009 | US | |
61159227 | Mar 2009 | US |