Method and system for the recuperation of septic tank content

Information

  • Patent Grant
  • 6790368
  • Patent Number
    6,790,368
  • Date Filed
    Wednesday, February 6, 2002
    22 years ago
  • Date Issued
    Tuesday, September 14, 2004
    20 years ago
Abstract
A method and system for the recuperation of the content of septic tank where the supernatant is returned to the septic tank after the recuperation of the sludge and of the scum is described herein. According to the method of the present invention, a major portion of the supernatant is advantageously recuperated from the top of the septic tank to the bottom thereof, and stored in a first reservoir of the system. The sludge, the remainder of the supernatant and the scum are then recuperated and stored in a second reservoir. The supernatant is filtered, either upon its recuperation or before its return to the septic tank. Finally, the filtered supernatant is returned to the septic tank.
Description




FIELD OF THE INVENTION




The present invention relates to the recuperation of septic tank content. More specifically, the present invention is concerned with a method and a system that enable the efficient recuperation of the sludge contained in septic tank.




BACKGROUND OF THE INVENTION




Owners of residences that are not connected to a conventional sewer system are often forced to comply with local regulation that requires them to install a septic tank.




So called, “Vacuum” type trucks were developed to literally suck up the sludge from the septic tank and then to dispose it in appropriate dumping sites. However, since the environmental norms have become more rigid in many countries, the management of sludge has become a problem that the governmental and municipal authorities have been trying to overcome. More specifically, means that would permit the reduction of these residual matters at the source, which would promote their reuse as well as valorise them, are being searched.




Still, today considering the costs generated by the dumping of sludge in the appropriate sites and time wasted in transporting the sludge, many contract workers employed to recuperate the content of septic tanks refuse to conform to the regulations, and therefore set up septic tanks almost everywhere in the environment. This, of course, can have unfortunate consequences.




Many technologies are currently available or known in this field. The following is a brief summary of these technologies.




Vacuum Type Truck




This is a system that uses a pump to empty the whole content of the septic tank. This system is generally well accepted by clients and operators, since no liquid is returned to the tank after the recuperation of the septic tank content is over. This system is the most widely used to this day. However, this system comprises several drawbacks. For example, since all of the content must be recuperated and transported to the dumping site, the operation of this system is very expensive in transport and handling costs when the dumping site/plant is situated at a far distance from the client.




Dehydration Type Truck




This is a system that uses a pump as well as a centrifuge unit to generate dryer sludge. The system requires the use of chemical products such as coagulants and/or floculants, and requires also a longer treatment time. Although this process yields the dehydration of the sludge at 90% of the volume to be transported, the sludge is generally not sufficiently dehydrated to be dumped directly in the dumping sites. In addition, the sludge is usually too thick to be poured in a treatment plant, which renders their disposition in appropriate sites difficult. This technology also requires a bulky and long mobile unit, which limits the access to the septic tank. Another drawback of such a system is that it is expensive since the dehydration demands a lot of time and expensive chemical products. The mobile unit is also difficult to operate, hence more qualified labour is necessary.




Double Chamber Vacuum Truck




Double chamber vacuum trucks include a pump that can return a portion of the liquid to the septic tank. The mobile unit sends back the water to the tank without having filtered it. The quantity of sludge to transport is therefore reduced since a portion of the liquid of the septic tank is returned to the tank after the sludge is removed. In addition, the process does not use chemical substances.




However, since no filtration is done before returning the liquid to the septic tank, there is no guarantee that the liquid that is returned does not contain sludge. There is no precise mechanism that indicates to the operator the quantity of sludge that has been retrieved or that has to be retrieved. Thus, the operator can only rely on his experience. Moreover, by returning the liquid that comprises suspended solid in the tank, it gives rise to a risk that, after an influx of water, the suspended solid will end up blocking the purification field. The consequences of such a block are significant, considering that a defective purification field should be reconstructed completely. Another important disadvantage is that the client is bound to a restrictive use of water 12 to 24 hours following the draining of the tank, in order to limit the possibly harmful water influx.




SUMMARY OF THE INVENTION




More specifically, in accordance with the present invention, there is provided a method for the recuperation of septic tank content using a mobile recuperation unit having first and second reservoirs, the content of the septic tank including sludge, supernatant and scum, the method comprising:




transferring a portion of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit;




transferring the remainder of the content of the septic tank into the second reservoir of the mobile recuperation unit;




filtering the supernatant; and




transferring the filtered supernatant from the first reservoir back to the septic tank.




According to another aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:




a first reservoir;




a second reservoir;




a bidirectional pump assembly having at least one pump suction pipe having a proximate end connected to a first port thereof; the pump assembly having a second port connected to the first reservoir and a third port connected to the second reservoir;




a filtering assembly provided between the second port and the first reservoir;




whereby, the bidirectional pump assembly is so controlled as to pump the supernatant from the septic tank into the first reservoir, filter this supernatant via the filtering assembly, pump the sludge and the scum to the second reservoir and pump back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.




According to a third aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:




a first reservoir;




a first pump having an inlet and an outlet open to the first reservoir;




a first pump suction pipe having a proximate end connected to the inlet of the first pump;




a filtering assembly associated with the first pump suction pipe;




a second reservoir;




a second pump having an inlet and an outlet open to the second reservoir;




a second pump suction pipe having a proximate end connected to the inlet of the second pump;




whereby, a) the first pump may be so controlled as to pump the supernatant from the septic tank to the first reservoir, b) the filtering assembly may be so controlled to filter the pumped supernatant, c) the second pump may be so controlled as to pump the sludge and the scum to the second reservoir, and d) the first pump may be so controlled as to pump back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.




According to yet another aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:




a first reservoir;




a first pump suction pipe having a proximate end connected to the first reservoir;




a second reservoir;




a second pump suction pipe having a proximate end connected to the second reservoir;




a vacuum pump connected to the first and second reservoirs. a filtering assembly associated with the first reservoir;




whereby, a) the vacuum pump may be so controlled as to generate a partial vacuum in the first reservoir to pump the supernatant from the septic tank to the first reservoir, b) the filtering assembly may be so controlled to filter the pumped supernatant, c) the vacuum pump may be so controlled as to generate a partial vacuum in the second reservoir to pump the sludge and the scum to the second reservoir, and d) the filtered supernatant may be returned to the septic tank via the first pump suction pipe to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.




According to a fifth aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:




a first reservoir;




a second reservoir;




means for pumping the supernatant into the first reservoir and the sludge and scum into the first reservoir; the pumping means being configured to allow the pumping back of the supernatant into the septic tank;




means for filtering the supernatant;




whereby, the system is so controlled as to pump the supernatant from the septic tank into the first reservoir via the pumping means, filter this supernatant via the filtering means, pump the sludge and the scum to the second reservoir and pump back the filtered supernatant to the septic tank via the pumping means to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.




Other objects, advantages and features of the present invention will become more apparent upon reading of the following non restrictive description of preferred embodiments thereof, given by way of example only with reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the appended drawings:





FIG. 1

is a schematic side elevational view of a mobile recuperation unit for the recuperation of septic tank content according to a first embodiment of the present invention;





FIG. 1A

is a side elevational view of the nozzle of the mobile recuperation unit of

FIG. 1

;





FIG. 2

is a schematic side elevational view of the mobile recuperation unit of

FIG. 1

, shown during the pumping of the supernatant from a septic tank;





FIG. 3

is a schematic side elevational view of the mobile recuperation unit of

FIG. 1

, shown at the end of the pumping of the supernatant from the downstream compartment of the septic tank;





FIG. 4

is a schematic side elevational view of the mobile recuperation unit of

FIG. 1

, shown during the pumping of the supernatant from the upstream compartment of the septic tank;





FIG. 5

is a schematic side elevational view of the mobile recuperation unit of

FIG. 1

, shown during the pumping of the sludge from the upstream compartment of the septic tank;





FIG. 6

is a schematic side elevational view of the mobile recuperation unit of

FIG. 1

, shown during the pumping of the sludge from the downstream compartment of the septic tank;





FIG. 7

is a schematic side elevational view of the mobile recuperation unit of

FIG. 1

, shown during the pumping back of the filtered supernatant in the septic tank;





FIG. 8

is a schematic side elevational view of the mobile recuperation unit of

FIG. 1

, shown after the supernatant has been pumped back in the septic tank;





FIG. 9

is a schematic side elevational view of a mobile recuperation unit for the recuperation of septic tank content according to a second embodiment of the present invention, shown during the pumping of the supernatant from the downstream compartment of the septic tank;





FIG. 9A

is a side elevational view of the nozzle of the mobile recuperation unit of

FIG. 9

;





FIG. 10

is a schematic side elevational view of the mobile recuperation unit of

FIG. 9

, shown at the end of the pumping of the supernatant from the downstream compartment of the septic tank;





FIG. 11

is a schematic side elevational view of the mobile recuperation unit of

FIG. 9

, shown during the simultaneous pumping of the supernatant from the upstream compartment of the septic tank and the sludge from the downstream compartment of the septic tank;





FIG. 12

is a schematic side elevational view of the mobile recuperation unit of

FIG. 9

, shown during the pumping of the sludge from the upstream compartment of the septic tank;





FIG. 13

is a schematic side elevational view of the mobile recuperation unit of

FIG. 9

, shown during the pumping back of the filtered supernatant to the downstream compartment of the septic tank;





FIG. 14

is a schematic side elevational view of the mobile recuperation unit of

FIG. 9

, shown when the pumping back operation is completed;





FIG. 15

is a schematic side elevational view of a mobile recuperation unit for the recuperation of septic tank content according to a third embodiment of the present invention, shown during the pumping of the supernatant from the downstream compartment of the septic tank;





FIG. 16

is a schematic side elevational view of the mobile recuperation unit of

FIG. 15

, shown at the end of the pumping of the supernatant from the downstream compartment of the septic tank;





FIG. 17

is a schematic side elevational view of the mobile recuperation unit of

FIG. 15

, shown during the simultaneous pumping of the supernatant from the upstream compartment of the septic tank and the sludge from the downstream compartment of the septic tank;





FIG. 18

is a schematic side elevational view of the mobile recuperation unit of

FIG. 15

, shown during the pumping of the sludge from the upstream compartment of the septic tank; and





FIG. 19

is a schematic side elevational view of the mobile recuperation unit of

FIG. 15

, shown during the pumping back of the filtered supernatant to the downstream compartment of the septic tank.











DESCRIPTION OF THE PREFERRED EMBODIMENT




The present innovation helps to resolve the above-noted problems encountered by the present technologies by the elaboration of a method and a system, i.e., a mobile unit, for the recuperation of septic tanks content.




As will generally be understood upon reading the following description, the method and system of the present invention allow a considerable reduction of the costs involved in the recuperation of septic tank content while respecting the usual environmental norms.




As is commonly known, in a standard septic tank, the settable sludge deposits with time at the bottom thereof. Supernatant less contaminated is present at the surface of the sludge and scum is found at the surface of the supernatant.




In a nutshell, the present invention aims at removing the major portion of the supernatant while minimising the contamination thereof by the sludge and the scum. Once the sludge and the scum are removed from the septic tank, the filtered supernatant may be returned to the tank to thereby a) reduce the volume of the waste material to be transported to a disposal site, and b) reintroduce the natural microflora to the septic tank to thereby increase its efficiency.




Turning now to

FIG. 1

of the appended drawings, a mobile recuperation unit


20


according to a first embodiment of the system of the present invention will be described.




The mobile recuperation unit


20


comprises a flatbed truck


22


and a sludge recuperation assembly


24


including a sludge reservoir


26


, a supernatant reservoir


28


and a pumping sub-assembly


30


.




Of course, since the flatbed truck


22


is mainly used to transport the sludge recuperation assembly


24


it could be replaced by other transporting means.




The pumping sub-assembly


30


includes a pump suction pipe


32


, usually formed of many sections placed end to end, an electrically controlled three-way bi-directional bypass/pump


34


and a filtering mechanism


36


including a controller


38


as will be described hereinbelow.




As it can be clearly seen in

FIG. 1A

, the distal end of the pump suction pipe


32


is provided with a supernatant sucking nozzle


40


allowing the supernatant to be laterally sucked to thereby limit the mixing of the solid matter with the supernatant to be recuperated, thereby limiting the solid matter content of the supernatant. Indeed, the nozzle


40


includes lateral apertures


42


. The end


44


of the nozzle


40


has a generally conical shape to advantageously facilitate the breakage of the scum formed at the top of the supernatant, as will be described hereinafter.




It is to be noted that the lateral apertures


42


are provided with a wire mesh to prevent large suspended matter to go through.




Returning to

FIG. 1

, the proximate end of the pipe


32


is connected to the main port


46


of the three-way bypass/pump


34


.




The three secondary ports


48


,


50


and


52


of the bypass/pump


34


are connected to the sludge reservoir


26


, the bottom of the supernatant reservoir


28


and to the filtering mechanism


36


, via pipes


49


,


51


and


53


, respectively. The electrical connection between the controller


38


and the bypass/pump


34


enables the controller


38


to select to which of the secondary ports


48


-


52


the main aperture


46


is connected.




The filtering mechanism


36


includes a hopper-like portion


58


, a continuous filter


60


, mounted on a dispenser


61


, going through the hopper


58


, rollers


62


to support the filter


60


, an electric motor


64


controlled by the controller


38


, and a shredder


66


having its output connected to the sludge reservoir


26


. First and second liquid sensors


68


and


70


are also provided in the hopper


58


and connected to the controller


38


. The purpose of the sensors


68


and


70


will be described hereinafter.




As will be discussed hereinbelow, the sludge recuperation assembly


24


is designed to recuperate the content of septic tanks, such as, for example, septic tank


72


.




The septic tank


72


includes an upstream compartment


74


and a downstream compartment


76


, both containing sludge


78


, supernatant


80


and a scum


82


; an inlet


84


and an outlet


86


. Access to the upstream compartment


74


is allowed through an opening


88


while the access to the downstream compartment


76


is given via an opening


90


which are conventionally closed by lids (not shown).




The operation of the sludge recuperation assembly


24


will now be described with respect to

FIGS. 1

to


8


of the appended drawings.





FIG. 1

of the appended drawings illustrates the first step of the recuperation according to the first embodiment of the present invention. Prior to this illustrated first step, the lids (not shown) of the openings


88


and


90


have been removed therefrom and the pump suction pipe


32


has been assembled.




This first step is therefore the insertion of the distal end of the pipe


32


, including the nozzle head


40


, into the downstream compartment


76


, under the scum


82


. The controller


38


then controls the bypass/pump


34


so as to transfer a portion of the supernatant


80


from the downstream compartment


76


to the hopper


58


(see arrows


92


,


94


,


96


and


98


). The filtering medium


60


removes the suspended matter contained in the supernatant


80


since the supernatant has to go through the filtering medium


60


to reach the supernatant reservoir


28


.




It is to be noted that the supernatant is removed from the top, below the scum level, to the bottom, above the sludge level, to thereby minimise the mixing effects which reduces the amount of suspended matter in the supernatant. While the portion of the supernatant that is transferred from the tank


72


to the reservoir


28


may vary, the use of the sludge recuperation assembly


24


allows the transfer of most of the supernatant.





FIG. 2

illustrates the operation of the filtering mechanism


58


. Since the purpose of the filtering medium


60


is to remove the suspended matter contained in the supernatant, solid matter will accumulate on top of the filtering medium


60


to thereby clog it. When this happens, the supernatant level into the hopper


58


rises until it reaches the first liquid sensor


68


. This signal is sent to the controller


38


that activates the motor


64


that pulls a predetermined length of the filtering medium


60


from the dispenser


61


(see arrow


100


). The spent portion of the filtering medium


60


is passed through the shredder


66


and the shredded filter is released into the sludge reservoir


26


since it is advantageously made of biodegradable material. Should it be made of non-biodegradable material, it could be stored in another reservoir (not shown) for ulterior disposal.




This pulling of a predetermined length of filtering medium


60


from the dispenser


61


brings a fresh filtering medium in at least a portion of the hopper


58


, thereby allowing supernatant


80


therethrough, which causes the supernatant level to fall below the first sensor level.





FIG. 3

of the appended drawings illustrates the end of the pumping of the supernatant


80


from the downstream compartment


76


of the tank


72


. As will easily be understood by one skilled in the art, this supernatant will contain more suspended matter, even though the water is laterally sucked by the nozzle


40


.




As described hereinabove with respect to

FIG. 2

, when the supernatant level into the hopper


58


reaches the first sensor


68


, the motor


64


is activated to change at least a portion of the filtering medium


60


. However, when the quantity of suspended matter in the supernatant reaches a critical level, the supernatant level in the hopper


58


will reach the second liquid sensor


70


and this signal will be monitored by the controller


38


. Indeed, when the quantity of suspended matter in the supernatant is to high, the replacement of a portion of the filtering medium


60


will not be sufficient to lower the supernatant level sufficiently in the hopper


58


.




The controller


38


may be configured to handle this information in two different manners. First, it may control the bypass/pump


34


so that the remainder of the supernatant is pumped in the sludge reservoir


26


(see dashed arrows


102


and


104


) until the user determines that enough supernatant has been removed in this step. Secondly, it may stop the pumping process completely, thereby indicating to the user that only sludge remains in this compartment. Of course, in these two scenarios, the motor


64


is energized so as to place a new filtering medium in the hopper


58


and to empty the hopper from the supernatant contained therein.




The next step, illustrated in

FIG. 4

, is to remove the supernatant remaining in the upstream compartment


74


. To achieve this supernatant recuperation, the distal end of the pump suction pipe


32


is inserted in the upstream compartment


74


via the opening


88


. Again, the supernatant is pumped in the supernatant reservoir


28


(see arrows


92


,


94


,


96


and


98


). Of course, the filtering mechanism


36


operates as described hereinabove with respect to

FIGS. 2 and 3

.




Turning now to

FIG. 5

of the appended drawings, the next step is the removal of the sludge


78


, of the remainder of the supernatant


80


and of the scum


82


from the upstream compartment


74


of the tank


72


.




The nozzle head


40


(see

FIGS. 1-3

) is therefore removed from the distal end of the pump suction pipe


32


and the controller


38


instructs the bypass/pump


34


to pump the remaining content of the compartment


74


directly into the sludge reservoir


26


(see arrows


106


,


108


,


110


and


112


). Of course, no filtering takes place at this stage.




The same procedure is applied to remove the remaining content (sludge, supernatant and scum) from the downstream container


76


, as can be seen from FIG.


6


.




After the step illustrated in

FIG. 6

is completed, the recuperation of the content of the tank


72


is over. However, since the filtered supernatant and the sludge have been recuperated separately, the filtered supernatant contained in the supernatant reservoir


28


may be returned in the tank


72


as illustrated in FIG.


7


. It has been found advantageous to replace the nozzle head


40


to the distal end of the pump suction pipe


32


and to position the nozzle head


40


at the bottom of the tank


72


to thereby minimize the stirring action of the forcefully returning water into the tank which may still contain some solid matter.




The controller


38


thereby controls the bypass/pump


34


to draw the supernatant from the reservoir


28


via the pipe


51


to return it to the tank


72


(see arrows


114


,


116


,


118


and


120


).




Of course, as will easily be understood by one skilled in the art, the filtered supernatant could be returned to the septic tank by gravity via an aperture (not shown) provided at the bottom of the reservoir


28


, therefore not necessitating the use of the pump


32


for this task.




Finally,

FIG. 8

shows the result of the method described hereinabove where the filtered supernatant has been returned to the septic tank


72


.




It is to be noted that while the description hereinabove of the operation of the mobile recuperation unit


20


has been given with respect to a septic tank


72


, having both its opening


88


and


90


exposed and accessible, this is not a required feature. Indeed, should only the opening


88


be exposed, the main portion of the content of the tank


72


could still be recovered.




It is also to be noted that even though the above description states that the downstream compartment


76


is emptied before the upstream compartment


74


, this order could be reversed without departing from the spirit and nature of the present invention.




As will easily be understood by one skilled in the art, the filtering mechanism


36


could be replaced by an other type of filter to remove the suspended matter in the supernatant. For example, bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters or other appropriate type of filters could be used. Furthermore, other filtering technologies such as, for example, a clarifier could be used to remove the suspended matter in the supernatant.




Turning now to

FIGS. 9

to


14


of the appended drawings, a mobile recuperation unit


200


according to a second embodiment of the present invention will be described.




The mobile recuperation unit


200


comprises a flatbed truck


202


and a sludge recuperation assembly


204


including a sludge reservoir


206


, a supernatant reservoir


208


and a pumping sub-assembly


210


.




The pumping sub-assembly


210


includes a first pump suction pipe


212


, usually formed of many sections connected end to end and having a relatively large diameter. The pipe


212


is connected to the sludge reservoir


206


by a first pump


214


.




The pumping sub-assembly


210


also includes a second pump suction pipe


216


having a relatively small diameter. The pipe


216


is connected to a bypass


218


that allows the connection of the pipe


216


to the sludge reservoir


206


via pipe


220


and to the supernatant reservoir


208


via a pipe


222


, a filtering mechanism


224


and a submersible pump


226


. The filtering mechanism


224


, which will be described in greater detail hereinbelow, includes a return pipe


228


to the sludge reservoir


206


. The bypass


218


and the pipe


220


define a bypass assembly used to divert the flow of supernatant to the sludge reservoir as will be described hereinbelow.




Since the second pump suction pipe


216


has a generally small diameter, it may be mounted to a hose reel (not shown) for convenient storage.




A controller


230


is also provided to control the pumps


214


and


226


, the bypass


218


and the filtering mechanism


224


. A sensor


232


is also connected to the controller


230


to indicate the water turbidity to the controller


230


, as will be described hereinafter.




Of course, other types of sensors could be used to detect the level of solid matter present in suspension in the supernatant.




As will be apparent to one skilled in the art upon reading the following description, the first pipe


212


is used to recuperate the sludge


78


and the scum


82


while the second smaller pipe


214


is used to recuperate the supernatant


80


. Therefore, the distal end of the smaller pipe


214


is provided with a supernatant sucking nozzle head


234


which can be better seen from FIG.


9


A. The nozzle


234


allows the supernatant


80


to be laterally sucked to thereby limit the content of solid matter to be recuperated therethrough. Indeed, the nozzle


234


includes lateral apertures


236


. The end


238


of the nozzle


234


has a generally conical shape to advantageously ease the breakage of the scum formed at the top of the supernatant, as will be described hereinafter. The nozzle head


234


also includes a floating element


240


which is configured and sized to keep the lateral apertures


236


just below the scum level to thereby minimize the pumping of solid matter therethrough.




Again, it is to be noted that the lateral apertures


236


are provided with a wire mesh to prevent large suspended matter to go through.




With reference to

FIGS. 9

to


14


, the operation of the sludge recuperation assembly


204


, according to a second embodiment of the method of the present invention, will be described. It is to be noted that the basic goals of the method described hereinabove with respect to

FIGS. 1

to


8


are reached with the method that is about to be described. Indeed, the goal is still to separately recuperate the supernatant and the sludge to allow the return of the filtered supernatant to the tank


72


once the removal of the sludge therefrom is completed.




It is to be noted that since the septic tank illustrated in

FIGS. 9

to


14


is identical to the tank of

FIGS. 1

to


9


, the same reference numerals for this tank


72


will be used.




The first step in the recuperation method, which is illustrated in

FIG. 9

, is to recuperate the supernatant from the downstream compartment


76


of the tank


72


. To achieve this, the nozzle head


234


is inserted through the aperture


90


and used to break the scum


82


to reach the supernatant


80


. The floating element


240


allows the supernatant recuperation to be done without the supervision of the operator, allowing the user to simultaneously assemble the various sections forming the pipe


212


(which is already shown assembled in the appended figures) to thereby reduce the total time required to empty the septic tank


72


.




Arrows


242


,


244


,


246


and


248


show the path of the supernatant when it is pumped into the supernatant reservoir


208


by the sucking action of the submersible pump


226


. As shown in

FIG. 9

, the controller controls the bypass


218


so that the supernatant is directed towards the supernatant reservoir


208


.




It is to be noted that, at this stage, the supernatant is not filtered. As will be described hereinbelow, in this embodiment of the method of the present invention, the filtration is done immediately prior to the transfer of the supernatant back to the tank


72


.





FIG. 10

illustrates the end of the removal of the supernatant from the downstream compartment


76


. As discussed hereinabove, the suspended matter content of the supernatant remaining in the downstream compartment


76


increases when the bottom portion of the compartment


76


is reached. This increases the turbidity of the supernatant. The sensor


232


continuously monitors the turbidity of the supernatant and supplies this data to the controller


230


. When the turbidity level reaches a predetermined and programmable limit, the controller


230


directs the supernatant to the sludge reservoir


206


via the bypass


218


and the pump


214


(see arrows


242


,


244


,


250


,


252


and


254


), or stops the pump.




In

FIG. 11

, two steps are done simultaneously.




First, the relatively large diameter pipe


212


is used to recuperate the sludge


78


, the remaining supernatant


80


and the scum


82


from the downstream compartment


76


of the tank


72


and to pump this content in the sludge reservoir


206


(see arrows


256


,


258


,


260


and


262


) via pump


214


controlled by the controller


230


.




Secondly, the nozzle head


234


is inserted in the upstream compartment


74


via the aperture


88


to break the scum


82


and recuperate the supernatant


80


therefrom via the submersible pump


226


(see arrows


264


,


266


,


268


,


270


and


272


). Of course, the turbidity of the supernatant is monitored by the sensor


232


, as discussed hereinabove.




When the major portion of the supernatant is recuperated from the upstream compartment


74


, the relatively large diameter pipe


212


is inserted in this compartment to remove the remainder of its content, i.e. the sludge


78


, the supernatant


80


and the scum


82


(see FIG.


12


). The pump


214


is used to transfer this content to the sludge compartment


206


(see arrows


274


,


276


,


278


and


280


). While this is done, the smaller diameter pipe


216


may be positioned in the downstream compartment for the subsequent pumping of the supernatant back in the tank


72


.





FIG. 13

illustrates this supernatant transfer back to the tank


72


step from the supernatant reservoir


208


. The controller


230


energizes the pump


226


so that the flow of the supernatant is directed towards the tank


72


(see arrows


282


and


284


). The controller


230


also energizes the filtering mechanism


224


to thereby filter the supernatant before it is returned to the tank


72


. The filtered suspended matter (not shown) is returned to the sludge reservoir


206


via the pipe


228


(see arrow


286


. The filtered supernatant is thus returned to the tank


72


(see arrows


288


,


290


and


292


). Since the nozzle head


234


floats, the operator may take this pumping time to disassemble the pipe


212


to thereby reduce the total time required for the recuperation operation.




Again, as will easily be understood by one skilled in the art, the filtering mechanism


224


may use different known technologies to remove the suspended matter in the supernatant. For example, bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters or other appropriate type of filters could be used. Furthermore, other filtering technologies such as, for example, a clarifier could be used to remove the suspended matter in the supernatant.




Finally,

FIG. 14

illustrates the result of the operation, when the supernatant is fully returned to the tank


72


.




Of course, as will readily be understood by one skilled in the art, the filtering mechanism


224


could be replaced by a filtering mechanism


36


as illustrated in

FIGS. 1

to


8


to filter the supernatant before it reaches the supernatant reservoir


208


.




The filtering mechanism


224


could also include a pre-filtering assembly (not shown) to remove the relatively large solid particles when the supernatant is transferred to the supernatant reservoir


208


and, as discussed hereinabove, a filter to remove the smaller solid particles in suspension therein when the supernatant is transferred back to the tank


72


.




Turning now to

FIGS. 15

to


19


of the appended drawings, a mobile recuperation unit


300


according to a third embodiment of the present invention will be described.




The mobile recuperation unit


300


comprises a flatbed truck


302


and a sludge recuperation assembly


304


including a sludge reservoir


306


, a supernatant reservoir


308


and a pumping sub-assembly


310


.




The pumping sub-assembly


310


includes a first pump suction pipe


312


, usually formed of many sections connected end to end and having a relatively large diameter. The pipe


312


is connected to the sludge reservoir


306


.




The pumping sub-assembly


310


also includes a second pump suction pipe


314


having a relatively small diameter. The pipe


314


is connected to a pre-filter


316


that allows the connection of the pipe


314


to the supernatant reservoir


308


. The pre-filter


316


includes a return pipe


318


to the sludge reservoir


306


. Therefore, the relatively large solid matter recuperated by the pre-filter


316


are transferred to the sludge reservoir


306


.




Since the second pump suction pipe


314


has a generally small diameter, it may be mounted to a hose reel (not shown) for convenient storage.




The pumping sub-assembly


310


further includes a vacuum pump


320


connected to the reservoirs


306


and


308


by electrically controlled valves


322


and


324


, respectively.




A turbidity sensor


326


is associated with the pipe


314


to determine the turbidity of the supernatant as discussed hereinabove with respect to

FIGS. 9-14

.




A filter


328


is also provided to filter the supernatant before it is returned to the septic tank, as will be described hereinbelow. This filter


328


is connected to a lower outlet (not shown) of the supernatant reservoir


308


via an electrically controlled valve


330


.




A controller


332


is also provided to control the vacuum pump


320


, the valves


322


,


324


and


330


and the pre-filter


316


.




As will be apparent to one skilled in the art upon reading the following description, the first pipe


312


is used to recuperate the sludge


78


and the scum


82


while the second smaller pipe


314


is used to recuperate the supernatant


80


. Therefore, the distal end of the smaller pipe


314


is provided with a supernatant sucking nozzle head


234


identical to the nozzle head discussed hereinabove with respect to

FIGS. 9-14

.




As will easily be understood by one skilled in the art, the vacuum pump is used to create a partial vacuum in the reservoirs


306


and


308


via the valves


322


and


324


. This partial vacuum will create a suction in the corresponding pipe to thereby draw the content from the septic tank


72


as will be described in greater detail hereinbelow.




With reference to

FIGS. 15

to


19


, the operation of the sludge recuperation assembly


304


, according to a third embodiment of the method of the present invention, will be described. Again, the goal is to separately recuperate the supernatant and the sludge to allow the return of the filtered supernatant to the tank


72


once the removal of the sludge therefrom is completed.




It is to be noted that since the septic tank illustrated in

FIGS. 15

to


19


is identical to the tank of

FIGS. 1

to


9


, the same reference numerals for this tank


72


will be used.




The first step in the recuperation method, which is illustrated in

FIG. 15

, is to recuperate the supernatant from the downstream compartment


76


of the tank


72


. To achieve this, the nozzle head


234


is inserted through he aperture


90


and used to break the scum


82


to reach the supernatant


80


. The floating element


240


allows the supernatant recuperation to be done without the supervision of the operator, allowing the simultaneous assembly of the various sections forming the pipe


312


(which is already shown assembled in the appended figures) to thereby reduce the total time required to empty the septic tank


72


.




Arrows


334


,


336


and


338


show the path of the supernatant when it is pumped in the supernatant reservoir


308


by the sucking action of the partial vacuum created in the reservoir


308


by the vacuum pump


320


(see arrow


340


). The controller


332


therefore energizes the pump


320


and opens the valve


324


to create this depressurization of the reservoir


308


.




It is to be noted that, at this stage, the supernatant is only pre-filtered by the pre-filter


316


that removes the large solid elements from the supernatant but not the suspended matter therein. As will be described hereinbelow, in this third embodiment of the method of the present invention, the filtration is done immediately prior to the return of the supernatant to the tank


72


.





FIG. 16

illustrates the end of the removal of the supernatant from the downstream compartment


76


. As discussed hereinabove, the suspended matter content of the supernatant remaining in the downstream compartment


76


increases when the bottom portion of the compartment


76


is reached. This increases the turbidity of the supernatant. The sensor


326


continuously monitors the turbidity of the supernatant and supplies this data to the controller


332


. When the turbidity level reaches a predetermined and programmable limit, the controller


332


stops the recuperation of the supernatant by closing the valve


324


and/or by stopping the vacuum pump


320


.




The solid matter recuperated by the pre-filter is transferred to the sludge reservoir


306


, when required, via the return pipe


318


(see arrow


342


).




In

FIG. 17

, two steps are done simultaneously.




First, the relatively large diameter pipe


312


is used to recuperate the sludge


78


, the remaining supernatant


80


and the scum


82


from the downstream compartment


76


of the tank


72


and to pump this content in the sludge reservoir


306


(see arrows


344


,


346


and


348


) via the sucking action of the partial vacuum created in the reservoir


308


by the vacuum pump


320


(see arrow


350


).




Secondly, the nozzle head


234


is inserted in the upstream compartment


74


via the aperture


88


to break the scum


82


and recuperate the supernatant


80


(see arrows


352


,


336


and


338


) therefrom via sucking action of the partial vacuum created in the reservoir


308


by the vacuum pump


320


(see arrow


340


). Of course, the turbidity of the supernatant is monitored by the sensor


326


, as discussed hereinabove.




To simultaneously draw the content of the tank


72


via pipes


312


and


314


, the two valves


322


and


324


are opened by the controller


332


and the vacuum pump


320


is energised.




As can be seen in

FIG. 18

, when the major portion of the supernatant is recuperated from the upstream compartment


74


, the relatively large diameter pipe


312


is inserted in this compartment to remove the remainder of its content, i.e. the sludge


78


, the supernatant


80


and the scum


82


(see FIG.


12


). The vacuum pump


320


is used as discussed hereinabove to transfer this content to the sludge compartment


306


(see arrows


354


,


346


and


348


).




While this is done, the smaller diameter pipe


314


may be disconnected from the pre-filter


316


and connected to an output (not shown) of the filter


328


. The distal end of the pipe


314


may be positioned in the downstream compartment


76


for the subsequent transfer of the supernatant back in the tank


72


.




Finally,

FIG. 19

illustrates this supernatant transfer back to the tank


72


step from the supernatant reservoir


308


(see arrow


356


). The controller


332


opens the valve


330


to allow a flow of supernatant therethrough. Optionally, the vacuum pump


320


may be energized to create a positive pressure (see arrow


358


) in the reservoir


308


to thereby increase the speed of the supernatant transfer.




The supernatant goes through the filter


328


prior to its return to the tank


72


to remove the suspended matter contained therein. Again, the filtered suspended matter (not shown) is returned to the sludge reservoir


306


via a pipe (not shown). The filtered supernatant is thus returned to the tank


72


(see arrows


356


,


360


and


362


). Since the nozzle head


234


floats, the operator may take this pumping time to disassemble the pipe


312


to thereby reduce the total time required for the recuperation operation.




Again, as will easily be understood by one skilled in the art, the filter


328


may use different known technologies to remove the suspended matter in the supernatant. For example, bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters or other appropriate type of filters could be used. Furthermore, other filtering technologies such as, for example, a clarifier could be used to remove the suspended matter in the supernatant.




As will readily be apparent to one skilled in the art, the various features of the three embodiments described hereinabove could be interchanged at will without departing from the spirit and nature of the present invention.




The method and system of the present innovation offers several advantages, such as:




the recuperation of the supernatant from the top of the septic tank to the bottom thereof, to thereby reduce the turbidity of the recuperated supernatant;




the return of filtered supernatant to the septic tank to thereby ensure the return of a clear liquid, relatively exempt of suspended solid particles;




the system, by not being voluminous, facilitates the access to the septic tank;




the system is easily operated;




the system has a great operation autonomy before it becomes necessary for the unit to go to the dumping site, therefore reducing significantly transport, labour and dumping costs;




by developing a mobile recuperation unit with low exploitation cost and high efficiency, it supplies the septic tank workers with the necessary tool to help them manage the sludge more efficiently while still reducing environmental impacts;




the method does not require the use of chemical products; and




the return of the filtered supernatant to the septic tank permits the regeneration of the septic tank's microflora, which is beneficial and generally encouraged by governmental authorities.




Although the present invention has been described hereinabove by way of preferred embodiments thereof, it can be modified, without departing from the spirit and nature of the subject invention as defined in the appended claims.



Claims
  • 1. A method for the recuperation of septic tank content using a mobile recuperation unit having first and second reservoirs, the content of the septic tank including sludge, supernatant and scum, said method comprising:transferring a portion of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit; transferring the remainder of the content of the septic tank into the second reservoir of the mobile recuperation unit; filtering the supernatant; and transferring the filtered supernatant from the first reservoir back to the septic tank.
  • 2. The method for the recuperation of septic tank content as recited in claim 1, wherein said filtering step is done during the transfer of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit.
  • 3. The method for the recuperation of septic tank content as recited in claim 1, wherein said filtering step is done during the transfer of the supernatant from the first reservoir back to the septic tank.
  • 4. The method for the recuperation of septic tank content as recited in claim 1, wherein said transferring step of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit is done from the top, below the scum level, to the bottom, above the sludge level, of the septic tank.
  • 5. The method for the recuperation of septic tank content as recited in claim 4, wherein said transferring step of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit is done until the amount of suspended matter in the supernatant transferred exceeds a predetermined level.
  • 6. The method for the recuperation of septic tank content as recited in claim 1, wherein said transfer steps are done by at least one pump.
  • 7. The method for the recuperation of septic tank content as recited in claim 6, wherein said at least one pump includes a vacuum pump.
  • 8. The method for the recuperation of septic tank content as recited in claim 1, wherein said filtering step is done using a filtering method selected from the group consisting of bag filtering, membrane filtering, sand filtering, cartridge filtering, centrifugal filtering and clarifying filtering.
  • 9. The method for the recuperation of septic tank content as recited in claim 1, further comprising the step of pre-filtering the supernatant during the transfer of the supernatant from the septic tank to the first reservoir.
  • 10. A system for the recuperation of septic tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a second reservoir; a bidirectional pump assembly having at least one pump suction pipe having a proximate end connected to a first port thereof; said pump assembly having a second port connected to said first reservoir and a third port connected to said second reservoir; a filtering assembly provided between said second port and said first reservoir; and control means whereby, said bidirectional pump assembly pumps the supernatant from the septic tank into said first reservoir, filters this supernatant via said filtering assembly, pumps the sludge and the scum to said second reservoir and pumps back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
  • 11. The system for the recuperation of septic tank content recited in claim 10, wherein said bidirectional pump assembly further includes a fourth port connected to the bottom of said first reservoir.
  • 12. The system for the recuperation of septic tank content recited in claim 10, wherein said filtering assembly includes a filter selected from the group consisting of bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters and clarifier filters.
  • 13. The system for the recuperation of septic tank content recited in claim 12, wherein said filter is a membrane filter and includes a continuous biodegradable filtering medium; said recuperation system further comprising a shredder used to shred used portions of said biodegradable filtering medium and to place the shredded medium in said second reservoir.
  • 14. The system for the recuperation of septic tank content recited in claim 10, wherein one of said at least one pump suction pipe has a distal end provided with a nozzle head having lateral apertures.
  • 15. The system for the recuperation of septic tank content recited in claim 14, wherein said nozzle head further includes a generally conical shaped end.
  • 16. The system for the recuperation of septic tank content recited in claim 10, further comprising a controller electrically connected to said bidirectional pump assembly and to said filtering assembly; said controller being configured to control the operation of these assemblies.
  • 17. The system for the recuperation of septic tank content recited in claim 10, wherein said filtering assembly includes pre-filter.
  • 18. A system for the recuperation of septic tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a first pump having an inlet and an outlet open to said first reservoir; a first pump suction pipe having a proximate end connected to said inlet of said first pump; a filtering assembly associated with said first pump suction pipe; a second reservoir; a second pump having an inlet and an outlet open to said second reservoir; a second pump suction pipe having a proximate end connected to said inlet of said second pump; and control means whereby, a) said first pump pumps the supernatant from the septic tank to said first reservoir, b) said filtering assembly filters the pumped supernatant, c) said second pump pumps the sludge and the scum to said second reservoir, and d) said first pump pumps back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
  • 19. The system for the recuperation of septic tank content recited in claim 18, further comprising a controller electrically connected to said first and second pumps and to said filtering assembly; said controller being configure to control the operation thereof.
  • 20. The system for the recuperation of septic tank content recited in claim 19, further comprising a sensor associated with said first pump suction pipe and connected to said controller to supply information about the turbidity of the pumped supernatant.
  • 21. The system for the recuperation of septic tank content recited in claim 20, further comprising a bypass assembly controlled by said controller, said bypass assembly being so associated to said first pump suction pipe as to divert the flow thereof from said first reservoir to said second reservoir upon detection of a turbidity level above a predetermined level.
  • 22. The system for the recuperation of septic tank content recited in claim 18, wherein said filtering assembly includes a filter selected from the group consisting of bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters and clarifier filter.
  • 23. The system for the recuperation of septic tank content recited in claim 22, wherein said filtering assembly further includes a pre-filter.
  • 24. The system for the recuperation of septic tank content recited in claim 18, wherein said first pump suction pipe has a distal end provided with a nozzle head having lateral apertures.
  • 25. The system for the recuperation of septic tank content recited in claim 24, wherein said nozzle head further includes a generally conical shaped end.
  • 26. The system for the recuperation of septic tank content as recited in claim 24, wherein said nozzle head further includes a floating element configured and sized to keep said lateral apertures below the level of the scum.
  • 27. A method for the recuperation of tank content using a mobile recuperation unit having first and second reservoirs, the content of the tank including sludge, supernatant and scum, said method comprising:transferring a portion of the supernatant from the tank to the first reservoir of the mobile recuperation unit; transferring the remainder of the content of the tank into the second reservoir of the mobile recuperation unit; filtering the supernatant; and transferring the filtered supernatant from the first reservoir back to the tank.
  • 28. A system for the recuperation of tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a second reservoir; a bidirectional pump assembly having at least one pump suction pipe having a proximate end connected to a first port thereof; said pump assembly having a second port connected to said first reservoir and a third port connected to said second reservoir; a filtering assembly provided between said second port and said first reservoir; and control means whereby, said bidirectional pump assembly pumps the supernatant from the septic tank into said first reservoir, filters this supernatant via said filtering assembly, pumps the sludge and the scum to said second reservoir and pumps back the filtered supernatant to the tank to thereby reduce the portion of the content of the tank remaining in the recuperation system.
  • 29. A system for the recuperation of tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a first pump having an inlet and an outlet open to said first reservoir; a first pump suction pipe having a proximate end connected to said inlet of said first pump; a filtering assembly associated with said first pump suction pipe; a second reservoir; a second pump having an inlet and an outlet open to said second reservoir; a second pump suction pipe having a proximate end connected to said inlet of said second pump; and control means whereby, a) said first pump pumps the supernatant from the tank to said first reservoir, b) said filtering assembly filters the pumped supernatant, c) said second pump pumps the sludge and the scum to said second reservoir, and d) said first pump pumps back the filtered supernatant to the tank to thereby reduce the portion of the content of the tank remaining in the recuperation system.
Priority Claims (1)
Number Date Country Kind
2279697 Aug 1999 CA
PCT Information
Filing Document Filing Date Country Kind
PCT/CA00/00908 WO 00
Publishing Document Publishing Date Country Kind
WO01/11155 2/15/2001 WO A
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4134174 Flynn et al. Jan 1979 A
4199837 Fisco, Jr. Apr 1980 A
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4389314 Petretti Jun 1983 A
4525277 Poulin Jun 1985 A
4578198 Schmidt et al. Mar 1986 A
4816167 Vanderslice Mar 1989 A
5312551 Perron et al. May 1994 A
5503753 Woodall et al. Apr 1996 A
5536418 Foss Jul 1996 A
5657782 Berning Aug 1997 A
5720885 Moos Feb 1998 A
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6379547 Larsson Apr 2002 B1
Foreign Referenced Citations (1)
Number Date Country
4300709 Jul 1994 DE