Information
-
Patent Grant
-
6790368
-
Patent Number
6,790,368
-
Date Filed
Wednesday, February 6, 200222 years ago
-
Date Issued
Tuesday, September 14, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 210 747
- 210 803
- 210 805
- 210 806
- 210 170
- 210 241
- 210 2571
- 210 258
- 210 4161
- 210 418
- 210 424
- 210 4331
- 210 5322
- 015 3401
- 015 353
-
International Classifications
-
Abstract
A method and system for the recuperation of the content of septic tank where the supernatant is returned to the septic tank after the recuperation of the sludge and of the scum is described herein. According to the method of the present invention, a major portion of the supernatant is advantageously recuperated from the top of the septic tank to the bottom thereof, and stored in a first reservoir of the system. The sludge, the remainder of the supernatant and the scum are then recuperated and stored in a second reservoir. The supernatant is filtered, either upon its recuperation or before its return to the septic tank. Finally, the filtered supernatant is returned to the septic tank.
Description
FIELD OF THE INVENTION
The present invention relates to the recuperation of septic tank content. More specifically, the present invention is concerned with a method and a system that enable the efficient recuperation of the sludge contained in septic tank.
BACKGROUND OF THE INVENTION
Owners of residences that are not connected to a conventional sewer system are often forced to comply with local regulation that requires them to install a septic tank.
So called, “Vacuum” type trucks were developed to literally suck up the sludge from the septic tank and then to dispose it in appropriate dumping sites. However, since the environmental norms have become more rigid in many countries, the management of sludge has become a problem that the governmental and municipal authorities have been trying to overcome. More specifically, means that would permit the reduction of these residual matters at the source, which would promote their reuse as well as valorise them, are being searched.
Still, today considering the costs generated by the dumping of sludge in the appropriate sites and time wasted in transporting the sludge, many contract workers employed to recuperate the content of septic tanks refuse to conform to the regulations, and therefore set up septic tanks almost everywhere in the environment. This, of course, can have unfortunate consequences.
Many technologies are currently available or known in this field. The following is a brief summary of these technologies.
Vacuum Type Truck
This is a system that uses a pump to empty the whole content of the septic tank. This system is generally well accepted by clients and operators, since no liquid is returned to the tank after the recuperation of the septic tank content is over. This system is the most widely used to this day. However, this system comprises several drawbacks. For example, since all of the content must be recuperated and transported to the dumping site, the operation of this system is very expensive in transport and handling costs when the dumping site/plant is situated at a far distance from the client.
Dehydration Type Truck
This is a system that uses a pump as well as a centrifuge unit to generate dryer sludge. The system requires the use of chemical products such as coagulants and/or floculants, and requires also a longer treatment time. Although this process yields the dehydration of the sludge at 90% of the volume to be transported, the sludge is generally not sufficiently dehydrated to be dumped directly in the dumping sites. In addition, the sludge is usually too thick to be poured in a treatment plant, which renders their disposition in appropriate sites difficult. This technology also requires a bulky and long mobile unit, which limits the access to the septic tank. Another drawback of such a system is that it is expensive since the dehydration demands a lot of time and expensive chemical products. The mobile unit is also difficult to operate, hence more qualified labour is necessary.
Double Chamber Vacuum Truck
Double chamber vacuum trucks include a pump that can return a portion of the liquid to the septic tank. The mobile unit sends back the water to the tank without having filtered it. The quantity of sludge to transport is therefore reduced since a portion of the liquid of the septic tank is returned to the tank after the sludge is removed. In addition, the process does not use chemical substances.
However, since no filtration is done before returning the liquid to the septic tank, there is no guarantee that the liquid that is returned does not contain sludge. There is no precise mechanism that indicates to the operator the quantity of sludge that has been retrieved or that has to be retrieved. Thus, the operator can only rely on his experience. Moreover, by returning the liquid that comprises suspended solid in the tank, it gives rise to a risk that, after an influx of water, the suspended solid will end up blocking the purification field. The consequences of such a block are significant, considering that a defective purification field should be reconstructed completely. Another important disadvantage is that the client is bound to a restrictive use of water 12 to 24 hours following the draining of the tank, in order to limit the possibly harmful water influx.
SUMMARY OF THE INVENTION
More specifically, in accordance with the present invention, there is provided a method for the recuperation of septic tank content using a mobile recuperation unit having first and second reservoirs, the content of the septic tank including sludge, supernatant and scum, the method comprising:
transferring a portion of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit;
transferring the remainder of the content of the septic tank into the second reservoir of the mobile recuperation unit;
filtering the supernatant; and
transferring the filtered supernatant from the first reservoir back to the septic tank.
According to another aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:
a first reservoir;
a second reservoir;
a bidirectional pump assembly having at least one pump suction pipe having a proximate end connected to a first port thereof; the pump assembly having a second port connected to the first reservoir and a third port connected to the second reservoir;
a filtering assembly provided between the second port and the first reservoir;
whereby, the bidirectional pump assembly is so controlled as to pump the supernatant from the septic tank into the first reservoir, filter this supernatant via the filtering assembly, pump the sludge and the scum to the second reservoir and pump back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
According to a third aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:
a first reservoir;
a first pump having an inlet and an outlet open to the first reservoir;
a first pump suction pipe having a proximate end connected to the inlet of the first pump;
a filtering assembly associated with the first pump suction pipe;
a second reservoir;
a second pump having an inlet and an outlet open to the second reservoir;
a second pump suction pipe having a proximate end connected to the inlet of the second pump;
whereby, a) the first pump may be so controlled as to pump the supernatant from the septic tank to the first reservoir, b) the filtering assembly may be so controlled to filter the pumped supernatant, c) the second pump may be so controlled as to pump the sludge and the scum to the second reservoir, and d) the first pump may be so controlled as to pump back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
According to yet another aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:
a first reservoir;
a first pump suction pipe having a proximate end connected to the first reservoir;
a second reservoir;
a second pump suction pipe having a proximate end connected to the second reservoir;
a vacuum pump connected to the first and second reservoirs. a filtering assembly associated with the first reservoir;
whereby, a) the vacuum pump may be so controlled as to generate a partial vacuum in the first reservoir to pump the supernatant from the septic tank to the first reservoir, b) the filtering assembly may be so controlled to filter the pumped supernatant, c) the vacuum pump may be so controlled as to generate a partial vacuum in the second reservoir to pump the sludge and the scum to the second reservoir, and d) the filtered supernatant may be returned to the septic tank via the first pump suction pipe to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
According to a fifth aspect of the present invention, there is provided a system for the recuperation of septic tank content including sludge, supernatant and scum, the system comprising:
a first reservoir;
a second reservoir;
means for pumping the supernatant into the first reservoir and the sludge and scum into the first reservoir; the pumping means being configured to allow the pumping back of the supernatant into the septic tank;
means for filtering the supernatant;
whereby, the system is so controlled as to pump the supernatant from the septic tank into the first reservoir via the pumping means, filter this supernatant via the filtering means, pump the sludge and the scum to the second reservoir and pump back the filtered supernatant to the septic tank via the pumping means to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
Other objects, advantages and features of the present invention will become more apparent upon reading of the following non restrictive description of preferred embodiments thereof, given by way of example only with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the appended drawings:
FIG. 1
is a schematic side elevational view of a mobile recuperation unit for the recuperation of septic tank content according to a first embodiment of the present invention;
FIG. 1A
is a side elevational view of the nozzle of the mobile recuperation unit of
FIG. 1
;
FIG. 2
is a schematic side elevational view of the mobile recuperation unit of
FIG. 1
, shown during the pumping of the supernatant from a septic tank;
FIG. 3
is a schematic side elevational view of the mobile recuperation unit of
FIG. 1
, shown at the end of the pumping of the supernatant from the downstream compartment of the septic tank;
FIG. 4
is a schematic side elevational view of the mobile recuperation unit of
FIG. 1
, shown during the pumping of the supernatant from the upstream compartment of the septic tank;
FIG. 5
is a schematic side elevational view of the mobile recuperation unit of
FIG. 1
, shown during the pumping of the sludge from the upstream compartment of the septic tank;
FIG. 6
is a schematic side elevational view of the mobile recuperation unit of
FIG. 1
, shown during the pumping of the sludge from the downstream compartment of the septic tank;
FIG. 7
is a schematic side elevational view of the mobile recuperation unit of
FIG. 1
, shown during the pumping back of the filtered supernatant in the septic tank;
FIG. 8
is a schematic side elevational view of the mobile recuperation unit of
FIG. 1
, shown after the supernatant has been pumped back in the septic tank;
FIG. 9
is a schematic side elevational view of a mobile recuperation unit for the recuperation of septic tank content according to a second embodiment of the present invention, shown during the pumping of the supernatant from the downstream compartment of the septic tank;
FIG. 9A
is a side elevational view of the nozzle of the mobile recuperation unit of
FIG. 9
;
FIG. 10
is a schematic side elevational view of the mobile recuperation unit of
FIG. 9
, shown at the end of the pumping of the supernatant from the downstream compartment of the septic tank;
FIG. 11
is a schematic side elevational view of the mobile recuperation unit of
FIG. 9
, shown during the simultaneous pumping of the supernatant from the upstream compartment of the septic tank and the sludge from the downstream compartment of the septic tank;
FIG. 12
is a schematic side elevational view of the mobile recuperation unit of
FIG. 9
, shown during the pumping of the sludge from the upstream compartment of the septic tank;
FIG. 13
is a schematic side elevational view of the mobile recuperation unit of
FIG. 9
, shown during the pumping back of the filtered supernatant to the downstream compartment of the septic tank;
FIG. 14
is a schematic side elevational view of the mobile recuperation unit of
FIG. 9
, shown when the pumping back operation is completed;
FIG. 15
is a schematic side elevational view of a mobile recuperation unit for the recuperation of septic tank content according to a third embodiment of the present invention, shown during the pumping of the supernatant from the downstream compartment of the septic tank;
FIG. 16
is a schematic side elevational view of the mobile recuperation unit of
FIG. 15
, shown at the end of the pumping of the supernatant from the downstream compartment of the septic tank;
FIG. 17
is a schematic side elevational view of the mobile recuperation unit of
FIG. 15
, shown during the simultaneous pumping of the supernatant from the upstream compartment of the septic tank and the sludge from the downstream compartment of the septic tank;
FIG. 18
is a schematic side elevational view of the mobile recuperation unit of
FIG. 15
, shown during the pumping of the sludge from the upstream compartment of the septic tank; and
FIG. 19
is a schematic side elevational view of the mobile recuperation unit of
FIG. 15
, shown during the pumping back of the filtered supernatant to the downstream compartment of the septic tank.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The present innovation helps to resolve the above-noted problems encountered by the present technologies by the elaboration of a method and a system, i.e., a mobile unit, for the recuperation of septic tanks content.
As will generally be understood upon reading the following description, the method and system of the present invention allow a considerable reduction of the costs involved in the recuperation of septic tank content while respecting the usual environmental norms.
As is commonly known, in a standard septic tank, the settable sludge deposits with time at the bottom thereof. Supernatant less contaminated is present at the surface of the sludge and scum is found at the surface of the supernatant.
In a nutshell, the present invention aims at removing the major portion of the supernatant while minimising the contamination thereof by the sludge and the scum. Once the sludge and the scum are removed from the septic tank, the filtered supernatant may be returned to the tank to thereby a) reduce the volume of the waste material to be transported to a disposal site, and b) reintroduce the natural microflora to the septic tank to thereby increase its efficiency.
Turning now to
FIG. 1
of the appended drawings, a mobile recuperation unit
20
according to a first embodiment of the system of the present invention will be described.
The mobile recuperation unit
20
comprises a flatbed truck
22
and a sludge recuperation assembly
24
including a sludge reservoir
26
, a supernatant reservoir
28
and a pumping sub-assembly
30
.
Of course, since the flatbed truck
22
is mainly used to transport the sludge recuperation assembly
24
it could be replaced by other transporting means.
The pumping sub-assembly
30
includes a pump suction pipe
32
, usually formed of many sections placed end to end, an electrically controlled three-way bi-directional bypass/pump
34
and a filtering mechanism
36
including a controller
38
as will be described hereinbelow.
As it can be clearly seen in
FIG. 1A
, the distal end of the pump suction pipe
32
is provided with a supernatant sucking nozzle
40
allowing the supernatant to be laterally sucked to thereby limit the mixing of the solid matter with the supernatant to be recuperated, thereby limiting the solid matter content of the supernatant. Indeed, the nozzle
40
includes lateral apertures
42
. The end
44
of the nozzle
40
has a generally conical shape to advantageously facilitate the breakage of the scum formed at the top of the supernatant, as will be described hereinafter.
It is to be noted that the lateral apertures
42
are provided with a wire mesh to prevent large suspended matter to go through.
Returning to
FIG. 1
, the proximate end of the pipe
32
is connected to the main port
46
of the three-way bypass/pump
34
.
The three secondary ports
48
,
50
and
52
of the bypass/pump
34
are connected to the sludge reservoir
26
, the bottom of the supernatant reservoir
28
and to the filtering mechanism
36
, via pipes
49
,
51
and
53
, respectively. The electrical connection between the controller
38
and the bypass/pump
34
enables the controller
38
to select to which of the secondary ports
48
-
52
the main aperture
46
is connected.
The filtering mechanism
36
includes a hopper-like portion
58
, a continuous filter
60
, mounted on a dispenser
61
, going through the hopper
58
, rollers
62
to support the filter
60
, an electric motor
64
controlled by the controller
38
, and a shredder
66
having its output connected to the sludge reservoir
26
. First and second liquid sensors
68
and
70
are also provided in the hopper
58
and connected to the controller
38
. The purpose of the sensors
68
and
70
will be described hereinafter.
As will be discussed hereinbelow, the sludge recuperation assembly
24
is designed to recuperate the content of septic tanks, such as, for example, septic tank
72
.
The septic tank
72
includes an upstream compartment
74
and a downstream compartment
76
, both containing sludge
78
, supernatant
80
and a scum
82
; an inlet
84
and an outlet
86
. Access to the upstream compartment
74
is allowed through an opening
88
while the access to the downstream compartment
76
is given via an opening
90
which are conventionally closed by lids (not shown).
The operation of the sludge recuperation assembly
24
will now be described with respect to
FIGS. 1
to
8
of the appended drawings.
FIG. 1
of the appended drawings illustrates the first step of the recuperation according to the first embodiment of the present invention. Prior to this illustrated first step, the lids (not shown) of the openings
88
and
90
have been removed therefrom and the pump suction pipe
32
has been assembled.
This first step is therefore the insertion of the distal end of the pipe
32
, including the nozzle head
40
, into the downstream compartment
76
, under the scum
82
. The controller
38
then controls the bypass/pump
34
so as to transfer a portion of the supernatant
80
from the downstream compartment
76
to the hopper
58
(see arrows
92
,
94
,
96
and
98
). The filtering medium
60
removes the suspended matter contained in the supernatant
80
since the supernatant has to go through the filtering medium
60
to reach the supernatant reservoir
28
.
It is to be noted that the supernatant is removed from the top, below the scum level, to the bottom, above the sludge level, to thereby minimise the mixing effects which reduces the amount of suspended matter in the supernatant. While the portion of the supernatant that is transferred from the tank
72
to the reservoir
28
may vary, the use of the sludge recuperation assembly
24
allows the transfer of most of the supernatant.
FIG. 2
illustrates the operation of the filtering mechanism
58
. Since the purpose of the filtering medium
60
is to remove the suspended matter contained in the supernatant, solid matter will accumulate on top of the filtering medium
60
to thereby clog it. When this happens, the supernatant level into the hopper
58
rises until it reaches the first liquid sensor
68
. This signal is sent to the controller
38
that activates the motor
64
that pulls a predetermined length of the filtering medium
60
from the dispenser
61
(see arrow
100
). The spent portion of the filtering medium
60
is passed through the shredder
66
and the shredded filter is released into the sludge reservoir
26
since it is advantageously made of biodegradable material. Should it be made of non-biodegradable material, it could be stored in another reservoir (not shown) for ulterior disposal.
This pulling of a predetermined length of filtering medium
60
from the dispenser
61
brings a fresh filtering medium in at least a portion of the hopper
58
, thereby allowing supernatant
80
therethrough, which causes the supernatant level to fall below the first sensor level.
FIG. 3
of the appended drawings illustrates the end of the pumping of the supernatant
80
from the downstream compartment
76
of the tank
72
. As will easily be understood by one skilled in the art, this supernatant will contain more suspended matter, even though the water is laterally sucked by the nozzle
40
.
As described hereinabove with respect to
FIG. 2
, when the supernatant level into the hopper
58
reaches the first sensor
68
, the motor
64
is activated to change at least a portion of the filtering medium
60
. However, when the quantity of suspended matter in the supernatant reaches a critical level, the supernatant level in the hopper
58
will reach the second liquid sensor
70
and this signal will be monitored by the controller
38
. Indeed, when the quantity of suspended matter in the supernatant is to high, the replacement of a portion of the filtering medium
60
will not be sufficient to lower the supernatant level sufficiently in the hopper
58
.
The controller
38
may be configured to handle this information in two different manners. First, it may control the bypass/pump
34
so that the remainder of the supernatant is pumped in the sludge reservoir
26
(see dashed arrows
102
and
104
) until the user determines that enough supernatant has been removed in this step. Secondly, it may stop the pumping process completely, thereby indicating to the user that only sludge remains in this compartment. Of course, in these two scenarios, the motor
64
is energized so as to place a new filtering medium in the hopper
58
and to empty the hopper from the supernatant contained therein.
The next step, illustrated in
FIG. 4
, is to remove the supernatant remaining in the upstream compartment
74
. To achieve this supernatant recuperation, the distal end of the pump suction pipe
32
is inserted in the upstream compartment
74
via the opening
88
. Again, the supernatant is pumped in the supernatant reservoir
28
(see arrows
92
,
94
,
96
and
98
). Of course, the filtering mechanism
36
operates as described hereinabove with respect to
FIGS. 2 and 3
.
Turning now to
FIG. 5
of the appended drawings, the next step is the removal of the sludge
78
, of the remainder of the supernatant
80
and of the scum
82
from the upstream compartment
74
of the tank
72
.
The nozzle head
40
(see
FIGS. 1-3
) is therefore removed from the distal end of the pump suction pipe
32
and the controller
38
instructs the bypass/pump
34
to pump the remaining content of the compartment
74
directly into the sludge reservoir
26
(see arrows
106
,
108
,
110
and
112
). Of course, no filtering takes place at this stage.
The same procedure is applied to remove the remaining content (sludge, supernatant and scum) from the downstream container
76
, as can be seen from FIG.
6
.
After the step illustrated in
FIG. 6
is completed, the recuperation of the content of the tank
72
is over. However, since the filtered supernatant and the sludge have been recuperated separately, the filtered supernatant contained in the supernatant reservoir
28
may be returned in the tank
72
as illustrated in FIG.
7
. It has been found advantageous to replace the nozzle head
40
to the distal end of the pump suction pipe
32
and to position the nozzle head
40
at the bottom of the tank
72
to thereby minimize the stirring action of the forcefully returning water into the tank which may still contain some solid matter.
The controller
38
thereby controls the bypass/pump
34
to draw the supernatant from the reservoir
28
via the pipe
51
to return it to the tank
72
(see arrows
114
,
116
,
118
and
120
).
Of course, as will easily be understood by one skilled in the art, the filtered supernatant could be returned to the septic tank by gravity via an aperture (not shown) provided at the bottom of the reservoir
28
, therefore not necessitating the use of the pump
32
for this task.
Finally,
FIG. 8
shows the result of the method described hereinabove where the filtered supernatant has been returned to the septic tank
72
.
It is to be noted that while the description hereinabove of the operation of the mobile recuperation unit
20
has been given with respect to a septic tank
72
, having both its opening
88
and
90
exposed and accessible, this is not a required feature. Indeed, should only the opening
88
be exposed, the main portion of the content of the tank
72
could still be recovered.
It is also to be noted that even though the above description states that the downstream compartment
76
is emptied before the upstream compartment
74
, this order could be reversed without departing from the spirit and nature of the present invention.
As will easily be understood by one skilled in the art, the filtering mechanism
36
could be replaced by an other type of filter to remove the suspended matter in the supernatant. For example, bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters or other appropriate type of filters could be used. Furthermore, other filtering technologies such as, for example, a clarifier could be used to remove the suspended matter in the supernatant.
Turning now to
FIGS. 9
to
14
of the appended drawings, a mobile recuperation unit
200
according to a second embodiment of the present invention will be described.
The mobile recuperation unit
200
comprises a flatbed truck
202
and a sludge recuperation assembly
204
including a sludge reservoir
206
, a supernatant reservoir
208
and a pumping sub-assembly
210
.
The pumping sub-assembly
210
includes a first pump suction pipe
212
, usually formed of many sections connected end to end and having a relatively large diameter. The pipe
212
is connected to the sludge reservoir
206
by a first pump
214
.
The pumping sub-assembly
210
also includes a second pump suction pipe
216
having a relatively small diameter. The pipe
216
is connected to a bypass
218
that allows the connection of the pipe
216
to the sludge reservoir
206
via pipe
220
and to the supernatant reservoir
208
via a pipe
222
, a filtering mechanism
224
and a submersible pump
226
. The filtering mechanism
224
, which will be described in greater detail hereinbelow, includes a return pipe
228
to the sludge reservoir
206
. The bypass
218
and the pipe
220
define a bypass assembly used to divert the flow of supernatant to the sludge reservoir as will be described hereinbelow.
Since the second pump suction pipe
216
has a generally small diameter, it may be mounted to a hose reel (not shown) for convenient storage.
A controller
230
is also provided to control the pumps
214
and
226
, the bypass
218
and the filtering mechanism
224
. A sensor
232
is also connected to the controller
230
to indicate the water turbidity to the controller
230
, as will be described hereinafter.
Of course, other types of sensors could be used to detect the level of solid matter present in suspension in the supernatant.
As will be apparent to one skilled in the art upon reading the following description, the first pipe
212
is used to recuperate the sludge
78
and the scum
82
while the second smaller pipe
214
is used to recuperate the supernatant
80
. Therefore, the distal end of the smaller pipe
214
is provided with a supernatant sucking nozzle head
234
which can be better seen from FIG.
9
A. The nozzle
234
allows the supernatant
80
to be laterally sucked to thereby limit the content of solid matter to be recuperated therethrough. Indeed, the nozzle
234
includes lateral apertures
236
. The end
238
of the nozzle
234
has a generally conical shape to advantageously ease the breakage of the scum formed at the top of the supernatant, as will be described hereinafter. The nozzle head
234
also includes a floating element
240
which is configured and sized to keep the lateral apertures
236
just below the scum level to thereby minimize the pumping of solid matter therethrough.
Again, it is to be noted that the lateral apertures
236
are provided with a wire mesh to prevent large suspended matter to go through.
With reference to
FIGS. 9
to
14
, the operation of the sludge recuperation assembly
204
, according to a second embodiment of the method of the present invention, will be described. It is to be noted that the basic goals of the method described hereinabove with respect to
FIGS. 1
to
8
are reached with the method that is about to be described. Indeed, the goal is still to separately recuperate the supernatant and the sludge to allow the return of the filtered supernatant to the tank
72
once the removal of the sludge therefrom is completed.
It is to be noted that since the septic tank illustrated in
FIGS. 9
to
14
is identical to the tank of
FIGS. 1
to
9
, the same reference numerals for this tank
72
will be used.
The first step in the recuperation method, which is illustrated in
FIG. 9
, is to recuperate the supernatant from the downstream compartment
76
of the tank
72
. To achieve this, the nozzle head
234
is inserted through the aperture
90
and used to break the scum
82
to reach the supernatant
80
. The floating element
240
allows the supernatant recuperation to be done without the supervision of the operator, allowing the user to simultaneously assemble the various sections forming the pipe
212
(which is already shown assembled in the appended figures) to thereby reduce the total time required to empty the septic tank
72
.
Arrows
242
,
244
,
246
and
248
show the path of the supernatant when it is pumped into the supernatant reservoir
208
by the sucking action of the submersible pump
226
. As shown in
FIG. 9
, the controller controls the bypass
218
so that the supernatant is directed towards the supernatant reservoir
208
.
It is to be noted that, at this stage, the supernatant is not filtered. As will be described hereinbelow, in this embodiment of the method of the present invention, the filtration is done immediately prior to the transfer of the supernatant back to the tank
72
.
FIG. 10
illustrates the end of the removal of the supernatant from the downstream compartment
76
. As discussed hereinabove, the suspended matter content of the supernatant remaining in the downstream compartment
76
increases when the bottom portion of the compartment
76
is reached. This increases the turbidity of the supernatant. The sensor
232
continuously monitors the turbidity of the supernatant and supplies this data to the controller
230
. When the turbidity level reaches a predetermined and programmable limit, the controller
230
directs the supernatant to the sludge reservoir
206
via the bypass
218
and the pump
214
(see arrows
242
,
244
,
250
,
252
and
254
), or stops the pump.
In
FIG. 11
, two steps are done simultaneously.
First, the relatively large diameter pipe
212
is used to recuperate the sludge
78
, the remaining supernatant
80
and the scum
82
from the downstream compartment
76
of the tank
72
and to pump this content in the sludge reservoir
206
(see arrows
256
,
258
,
260
and
262
) via pump
214
controlled by the controller
230
.
Secondly, the nozzle head
234
is inserted in the upstream compartment
74
via the aperture
88
to break the scum
82
and recuperate the supernatant
80
therefrom via the submersible pump
226
(see arrows
264
,
266
,
268
,
270
and
272
). Of course, the turbidity of the supernatant is monitored by the sensor
232
, as discussed hereinabove.
When the major portion of the supernatant is recuperated from the upstream compartment
74
, the relatively large diameter pipe
212
is inserted in this compartment to remove the remainder of its content, i.e. the sludge
78
, the supernatant
80
and the scum
82
(see FIG.
12
). The pump
214
is used to transfer this content to the sludge compartment
206
(see arrows
274
,
276
,
278
and
280
). While this is done, the smaller diameter pipe
216
may be positioned in the downstream compartment for the subsequent pumping of the supernatant back in the tank
72
.
FIG. 13
illustrates this supernatant transfer back to the tank
72
step from the supernatant reservoir
208
. The controller
230
energizes the pump
226
so that the flow of the supernatant is directed towards the tank
72
(see arrows
282
and
284
). The controller
230
also energizes the filtering mechanism
224
to thereby filter the supernatant before it is returned to the tank
72
. The filtered suspended matter (not shown) is returned to the sludge reservoir
206
via the pipe
228
(see arrow
286
. The filtered supernatant is thus returned to the tank
72
(see arrows
288
,
290
and
292
). Since the nozzle head
234
floats, the operator may take this pumping time to disassemble the pipe
212
to thereby reduce the total time required for the recuperation operation.
Again, as will easily be understood by one skilled in the art, the filtering mechanism
224
may use different known technologies to remove the suspended matter in the supernatant. For example, bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters or other appropriate type of filters could be used. Furthermore, other filtering technologies such as, for example, a clarifier could be used to remove the suspended matter in the supernatant.
Finally,
FIG. 14
illustrates the result of the operation, when the supernatant is fully returned to the tank
72
.
Of course, as will readily be understood by one skilled in the art, the filtering mechanism
224
could be replaced by a filtering mechanism
36
as illustrated in
FIGS. 1
to
8
to filter the supernatant before it reaches the supernatant reservoir
208
.
The filtering mechanism
224
could also include a pre-filtering assembly (not shown) to remove the relatively large solid particles when the supernatant is transferred to the supernatant reservoir
208
and, as discussed hereinabove, a filter to remove the smaller solid particles in suspension therein when the supernatant is transferred back to the tank
72
.
Turning now to
FIGS. 15
to
19
of the appended drawings, a mobile recuperation unit
300
according to a third embodiment of the present invention will be described.
The mobile recuperation unit
300
comprises a flatbed truck
302
and a sludge recuperation assembly
304
including a sludge reservoir
306
, a supernatant reservoir
308
and a pumping sub-assembly
310
.
The pumping sub-assembly
310
includes a first pump suction pipe
312
, usually formed of many sections connected end to end and having a relatively large diameter. The pipe
312
is connected to the sludge reservoir
306
.
The pumping sub-assembly
310
also includes a second pump suction pipe
314
having a relatively small diameter. The pipe
314
is connected to a pre-filter
316
that allows the connection of the pipe
314
to the supernatant reservoir
308
. The pre-filter
316
includes a return pipe
318
to the sludge reservoir
306
. Therefore, the relatively large solid matter recuperated by the pre-filter
316
are transferred to the sludge reservoir
306
.
Since the second pump suction pipe
314
has a generally small diameter, it may be mounted to a hose reel (not shown) for convenient storage.
The pumping sub-assembly
310
further includes a vacuum pump
320
connected to the reservoirs
306
and
308
by electrically controlled valves
322
and
324
, respectively.
A turbidity sensor
326
is associated with the pipe
314
to determine the turbidity of the supernatant as discussed hereinabove with respect to
FIGS. 9-14
.
A filter
328
is also provided to filter the supernatant before it is returned to the septic tank, as will be described hereinbelow. This filter
328
is connected to a lower outlet (not shown) of the supernatant reservoir
308
via an electrically controlled valve
330
.
A controller
332
is also provided to control the vacuum pump
320
, the valves
322
,
324
and
330
and the pre-filter
316
.
As will be apparent to one skilled in the art upon reading the following description, the first pipe
312
is used to recuperate the sludge
78
and the scum
82
while the second smaller pipe
314
is used to recuperate the supernatant
80
. Therefore, the distal end of the smaller pipe
314
is provided with a supernatant sucking nozzle head
234
identical to the nozzle head discussed hereinabove with respect to
FIGS. 9-14
.
As will easily be understood by one skilled in the art, the vacuum pump is used to create a partial vacuum in the reservoirs
306
and
308
via the valves
322
and
324
. This partial vacuum will create a suction in the corresponding pipe to thereby draw the content from the septic tank
72
as will be described in greater detail hereinbelow.
With reference to
FIGS. 15
to
19
, the operation of the sludge recuperation assembly
304
, according to a third embodiment of the method of the present invention, will be described. Again, the goal is to separately recuperate the supernatant and the sludge to allow the return of the filtered supernatant to the tank
72
once the removal of the sludge therefrom is completed.
It is to be noted that since the septic tank illustrated in
FIGS. 15
to
19
is identical to the tank of
FIGS. 1
to
9
, the same reference numerals for this tank
72
will be used.
The first step in the recuperation method, which is illustrated in
FIG. 15
, is to recuperate the supernatant from the downstream compartment
76
of the tank
72
. To achieve this, the nozzle head
234
is inserted through he aperture
90
and used to break the scum
82
to reach the supernatant
80
. The floating element
240
allows the supernatant recuperation to be done without the supervision of the operator, allowing the simultaneous assembly of the various sections forming the pipe
312
(which is already shown assembled in the appended figures) to thereby reduce the total time required to empty the septic tank
72
.
Arrows
334
,
336
and
338
show the path of the supernatant when it is pumped in the supernatant reservoir
308
by the sucking action of the partial vacuum created in the reservoir
308
by the vacuum pump
320
(see arrow
340
). The controller
332
therefore energizes the pump
320
and opens the valve
324
to create this depressurization of the reservoir
308
.
It is to be noted that, at this stage, the supernatant is only pre-filtered by the pre-filter
316
that removes the large solid elements from the supernatant but not the suspended matter therein. As will be described hereinbelow, in this third embodiment of the method of the present invention, the filtration is done immediately prior to the return of the supernatant to the tank
72
.
FIG. 16
illustrates the end of the removal of the supernatant from the downstream compartment
76
. As discussed hereinabove, the suspended matter content of the supernatant remaining in the downstream compartment
76
increases when the bottom portion of the compartment
76
is reached. This increases the turbidity of the supernatant. The sensor
326
continuously monitors the turbidity of the supernatant and supplies this data to the controller
332
. When the turbidity level reaches a predetermined and programmable limit, the controller
332
stops the recuperation of the supernatant by closing the valve
324
and/or by stopping the vacuum pump
320
.
The solid matter recuperated by the pre-filter is transferred to the sludge reservoir
306
, when required, via the return pipe
318
(see arrow
342
).
In
FIG. 17
, two steps are done simultaneously.
First, the relatively large diameter pipe
312
is used to recuperate the sludge
78
, the remaining supernatant
80
and the scum
82
from the downstream compartment
76
of the tank
72
and to pump this content in the sludge reservoir
306
(see arrows
344
,
346
and
348
) via the sucking action of the partial vacuum created in the reservoir
308
by the vacuum pump
320
(see arrow
350
).
Secondly, the nozzle head
234
is inserted in the upstream compartment
74
via the aperture
88
to break the scum
82
and recuperate the supernatant
80
(see arrows
352
,
336
and
338
) therefrom via sucking action of the partial vacuum created in the reservoir
308
by the vacuum pump
320
(see arrow
340
). Of course, the turbidity of the supernatant is monitored by the sensor
326
, as discussed hereinabove.
To simultaneously draw the content of the tank
72
via pipes
312
and
314
, the two valves
322
and
324
are opened by the controller
332
and the vacuum pump
320
is energised.
As can be seen in
FIG. 18
, when the major portion of the supernatant is recuperated from the upstream compartment
74
, the relatively large diameter pipe
312
is inserted in this compartment to remove the remainder of its content, i.e. the sludge
78
, the supernatant
80
and the scum
82
(see FIG.
12
). The vacuum pump
320
is used as discussed hereinabove to transfer this content to the sludge compartment
306
(see arrows
354
,
346
and
348
).
While this is done, the smaller diameter pipe
314
may be disconnected from the pre-filter
316
and connected to an output (not shown) of the filter
328
. The distal end of the pipe
314
may be positioned in the downstream compartment
76
for the subsequent transfer of the supernatant back in the tank
72
.
Finally,
FIG. 19
illustrates this supernatant transfer back to the tank
72
step from the supernatant reservoir
308
(see arrow
356
). The controller
332
opens the valve
330
to allow a flow of supernatant therethrough. Optionally, the vacuum pump
320
may be energized to create a positive pressure (see arrow
358
) in the reservoir
308
to thereby increase the speed of the supernatant transfer.
The supernatant goes through the filter
328
prior to its return to the tank
72
to remove the suspended matter contained therein. Again, the filtered suspended matter (not shown) is returned to the sludge reservoir
306
via a pipe (not shown). The filtered supernatant is thus returned to the tank
72
(see arrows
356
,
360
and
362
). Since the nozzle head
234
floats, the operator may take this pumping time to disassemble the pipe
312
to thereby reduce the total time required for the recuperation operation.
Again, as will easily be understood by one skilled in the art, the filter
328
may use different known technologies to remove the suspended matter in the supernatant. For example, bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters or other appropriate type of filters could be used. Furthermore, other filtering technologies such as, for example, a clarifier could be used to remove the suspended matter in the supernatant.
As will readily be apparent to one skilled in the art, the various features of the three embodiments described hereinabove could be interchanged at will without departing from the spirit and nature of the present invention.
The method and system of the present innovation offers several advantages, such as:
the recuperation of the supernatant from the top of the septic tank to the bottom thereof, to thereby reduce the turbidity of the recuperated supernatant;
the return of filtered supernatant to the septic tank to thereby ensure the return of a clear liquid, relatively exempt of suspended solid particles;
the system, by not being voluminous, facilitates the access to the septic tank;
the system is easily operated;
the system has a great operation autonomy before it becomes necessary for the unit to go to the dumping site, therefore reducing significantly transport, labour and dumping costs;
by developing a mobile recuperation unit with low exploitation cost and high efficiency, it supplies the septic tank workers with the necessary tool to help them manage the sludge more efficiently while still reducing environmental impacts;
the method does not require the use of chemical products; and
the return of the filtered supernatant to the septic tank permits the regeneration of the septic tank's microflora, which is beneficial and generally encouraged by governmental authorities.
Although the present invention has been described hereinabove by way of preferred embodiments thereof, it can be modified, without departing from the spirit and nature of the subject invention as defined in the appended claims.
Claims
- 1. A method for the recuperation of septic tank content using a mobile recuperation unit having first and second reservoirs, the content of the septic tank including sludge, supernatant and scum, said method comprising:transferring a portion of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit; transferring the remainder of the content of the septic tank into the second reservoir of the mobile recuperation unit; filtering the supernatant; and transferring the filtered supernatant from the first reservoir back to the septic tank.
- 2. The method for the recuperation of septic tank content as recited in claim 1, wherein said filtering step is done during the transfer of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit.
- 3. The method for the recuperation of septic tank content as recited in claim 1, wherein said filtering step is done during the transfer of the supernatant from the first reservoir back to the septic tank.
- 4. The method for the recuperation of septic tank content as recited in claim 1, wherein said transferring step of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit is done from the top, below the scum level, to the bottom, above the sludge level, of the septic tank.
- 5. The method for the recuperation of septic tank content as recited in claim 4, wherein said transferring step of the supernatant from the septic tank to the first reservoir of the mobile recuperation unit is done until the amount of suspended matter in the supernatant transferred exceeds a predetermined level.
- 6. The method for the recuperation of septic tank content as recited in claim 1, wherein said transfer steps are done by at least one pump.
- 7. The method for the recuperation of septic tank content as recited in claim 6, wherein said at least one pump includes a vacuum pump.
- 8. The method for the recuperation of septic tank content as recited in claim 1, wherein said filtering step is done using a filtering method selected from the group consisting of bag filtering, membrane filtering, sand filtering, cartridge filtering, centrifugal filtering and clarifying filtering.
- 9. The method for the recuperation of septic tank content as recited in claim 1, further comprising the step of pre-filtering the supernatant during the transfer of the supernatant from the septic tank to the first reservoir.
- 10. A system for the recuperation of septic tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a second reservoir; a bidirectional pump assembly having at least one pump suction pipe having a proximate end connected to a first port thereof; said pump assembly having a second port connected to said first reservoir and a third port connected to said second reservoir; a filtering assembly provided between said second port and said first reservoir; and control means whereby, said bidirectional pump assembly pumps the supernatant from the septic tank into said first reservoir, filters this supernatant via said filtering assembly, pumps the sludge and the scum to said second reservoir and pumps back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
- 11. The system for the recuperation of septic tank content recited in claim 10, wherein said bidirectional pump assembly further includes a fourth port connected to the bottom of said first reservoir.
- 12. The system for the recuperation of septic tank content recited in claim 10, wherein said filtering assembly includes a filter selected from the group consisting of bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters and clarifier filters.
- 13. The system for the recuperation of septic tank content recited in claim 12, wherein said filter is a membrane filter and includes a continuous biodegradable filtering medium; said recuperation system further comprising a shredder used to shred used portions of said biodegradable filtering medium and to place the shredded medium in said second reservoir.
- 14. The system for the recuperation of septic tank content recited in claim 10, wherein one of said at least one pump suction pipe has a distal end provided with a nozzle head having lateral apertures.
- 15. The system for the recuperation of septic tank content recited in claim 14, wherein said nozzle head further includes a generally conical shaped end.
- 16. The system for the recuperation of septic tank content recited in claim 10, further comprising a controller electrically connected to said bidirectional pump assembly and to said filtering assembly; said controller being configured to control the operation of these assemblies.
- 17. The system for the recuperation of septic tank content recited in claim 10, wherein said filtering assembly includes pre-filter.
- 18. A system for the recuperation of septic tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a first pump having an inlet and an outlet open to said first reservoir; a first pump suction pipe having a proximate end connected to said inlet of said first pump; a filtering assembly associated with said first pump suction pipe; a second reservoir; a second pump having an inlet and an outlet open to said second reservoir; a second pump suction pipe having a proximate end connected to said inlet of said second pump; and control means whereby, a) said first pump pumps the supernatant from the septic tank to said first reservoir, b) said filtering assembly filters the pumped supernatant, c) said second pump pumps the sludge and the scum to said second reservoir, and d) said first pump pumps back the filtered supernatant to the septic tank to thereby reduce the portion of the content of the septic tank remaining in the recuperation system.
- 19. The system for the recuperation of septic tank content recited in claim 18, further comprising a controller electrically connected to said first and second pumps and to said filtering assembly; said controller being configure to control the operation thereof.
- 20. The system for the recuperation of septic tank content recited in claim 19, further comprising a sensor associated with said first pump suction pipe and connected to said controller to supply information about the turbidity of the pumped supernatant.
- 21. The system for the recuperation of septic tank content recited in claim 20, further comprising a bypass assembly controlled by said controller, said bypass assembly being so associated to said first pump suction pipe as to divert the flow thereof from said first reservoir to said second reservoir upon detection of a turbidity level above a predetermined level.
- 22. The system for the recuperation of septic tank content recited in claim 18, wherein said filtering assembly includes a filter selected from the group consisting of bag filters, membrane filters, sand filters, cartridge filters, centrifugal filters and clarifier filter.
- 23. The system for the recuperation of septic tank content recited in claim 22, wherein said filtering assembly further includes a pre-filter.
- 24. The system for the recuperation of septic tank content recited in claim 18, wherein said first pump suction pipe has a distal end provided with a nozzle head having lateral apertures.
- 25. The system for the recuperation of septic tank content recited in claim 24, wherein said nozzle head further includes a generally conical shaped end.
- 26. The system for the recuperation of septic tank content as recited in claim 24, wherein said nozzle head further includes a floating element configured and sized to keep said lateral apertures below the level of the scum.
- 27. A method for the recuperation of tank content using a mobile recuperation unit having first and second reservoirs, the content of the tank including sludge, supernatant and scum, said method comprising:transferring a portion of the supernatant from the tank to the first reservoir of the mobile recuperation unit; transferring the remainder of the content of the tank into the second reservoir of the mobile recuperation unit; filtering the supernatant; and transferring the filtered supernatant from the first reservoir back to the tank.
- 28. A system for the recuperation of tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a second reservoir; a bidirectional pump assembly having at least one pump suction pipe having a proximate end connected to a first port thereof; said pump assembly having a second port connected to said first reservoir and a third port connected to said second reservoir; a filtering assembly provided between said second port and said first reservoir; and control means whereby, said bidirectional pump assembly pumps the supernatant from the septic tank into said first reservoir, filters this supernatant via said filtering assembly, pumps the sludge and the scum to said second reservoir and pumps back the filtered supernatant to the tank to thereby reduce the portion of the content of the tank remaining in the recuperation system.
- 29. A system for the recuperation of tank content including sludge, supernatant and scum, said system comprising:a first reservoir; a first pump having an inlet and an outlet open to said first reservoir; a first pump suction pipe having a proximate end connected to said inlet of said first pump; a filtering assembly associated with said first pump suction pipe; a second reservoir; a second pump having an inlet and an outlet open to said second reservoir; a second pump suction pipe having a proximate end connected to said inlet of said second pump; and control means whereby, a) said first pump pumps the supernatant from the tank to said first reservoir, b) said filtering assembly filters the pumped supernatant, c) said second pump pumps the sludge and the scum to said second reservoir, and d) said first pump pumps back the filtered supernatant to the tank to thereby reduce the portion of the content of the tank remaining in the recuperation system.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2279697 |
Aug 1999 |
CA |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/CA00/00908 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/11155 |
2/15/2001 |
WO |
A |
US Referenced Citations (16)
Foreign Referenced Citations (1)
Number |
Date |
Country |
4300709 |
Jul 1994 |
DE |