The present invention relates to plumbing and in particular to a method and system for notifying users of outlet water temperature.
Plumbing is the system of pipes and drains installed in a building for the distribution of potable (drinking) and non-potable water and the removal of waterborne wastes, and the skilled trade of working with pipes, tubing and plumbing fixtures in such systems. Plumbing typically involves discrete systems for hot water and cold water which are supplied to a variety of outlets disposed around a residential or commercial premise including faucets, taps, and shower heads.
Water heating is a thermodynamic process using an energy source to heat water above its initial temperature. Typical domestic uses of hot water are for cooking, cleaning, bathing, and space heating. Domestically, water is traditionally heated in vessels known as water heaters which heat a batch of water, but do not produce a continual supply of heated water at a preset temperature. The temperature will vary based on the consumption rate of hot water, use more and the water becomes cooler.
Appliances for providing a more-or-less constant supply of hot water are variously known as water heaters, hot water heaters, hot water tanks, boilers, heat exchangers, calorifiers, or geysers depending on whether they are heating potable or non-potable water, in domestic or industrial use, their energy source, and in which part of the world they are found. In domestic installations, potable water heated for uses other than space heating is sometimes known as domestic hot water (DHW). Typically these closed systems operate with some increase in pressure.
When the water temperature exceeds 100° C. (212° F.), the water will remain a liquid inside the tank, but when the pressure is released as the water comes out the tap the water will boil, potentially inflicting steam burns. Water above about 88° C. (190° F.) will cause burns on contact and some installations employ a temperature and pressure relief (T&P or TPR) valve in conjunction with the water heater to dump water if the temperature or pressure becomes too high under these circumstances. Other TPR valves may also stop further heating of the hot water within the water heater or systems may not employ TPR devices and exploit an expansion tank or exterior pressure relief valve to prevent pressure buildup.
However, even below 88° C. burns from hot water, commonly referred to as scalding, can occur quickly. Human skin burns quickly, as indicated in
This is further exacerbated by two seemingly conflicting safety issues around water heater temperature, the first being the risk of scalding from excessively hot water greater than 55° C. (131° F.), and the second being the risk of incubating bacteria colonies, particularly Legionella, in water that is not hot enough to kill them. Both risks are potentially life threatening.
Even with thermostatic valves issues arise as they are mechanical devices subject to wear, erosion, corrosion, and failure from foreign particulates within the water flow etc. Issues may also arise even with functioning thermostatic valves if they are adjustable, such that they get adjusted accidentally or deliberately, that the user is sensitive such as with the elderly or children. Accordingly, today within the prior art there is nothing to indicate to the user of a faucet, tap, shower, etc. that the water they are about to use is hot and will cause burns, scalds, discomfort etc. The user's ability to determine this prior to placing their skin into the water is further exacerbated by decorative plumbing fixtures etc. which have external surfaces either with very poor thermal conductivity to internal pipes or specifically insulated from them such that the facet, for example, is cool whilst the water is scalding.
It would therefore be beneficial to provide the user with a quick, simple means of visually ascertaining the temperature of the water they have turned on.
Other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.
It is an object of the present invention to mitigate drawbacks of the prior art with respect to plumbing and in particular to a method and system for notifying users of outlet water temperature.
In accordance with an embodiment of the invention there is provided a device comprising:
In accordance with an embodiment of the invention there is provided a device comprising:
In accordance with an embodiment of the invention there is provided a method comprising:
Other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.
Embodiments of the present invention will now be described, by way of example only, with reference to the attached Figures, wherein:
The present invention is directed to plumbing and in particular to a method and system for notifying users of outlet water temperature.
The ensuing description provides exemplary embodiment(s) only, and is not intended to limit the scope, applicability or configuration of the disclosure. Rather, the ensuing description of the exemplary embodiment(s) will provide those skilled in the art with an enabling description for implementing an exemplary embodiment. It being understood that various changes may be made in the function and arrangement of elements without departing from the spirit and scope as set forth in the appended claims.
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However, in the adjustable thermostatic valve 300 ingress of dirt, limescale, or other particulate matter may block one or other the jets 390 thereby causing the cold water side of the adjustable thermostatic valve 300 to fail such that only the hot water 310 passes to form the mixed water output 350. Similarly, chemicals within the hot water 310 or hot water 320 may cause the membrane 370 to change its properties, the bimetallic strip 330 may fail such that the output is only hot, or the adjustment knob 340 positioned to a setting stopping the bimetallic strip 330 operating or such that the output temperature setting is high enough to cause first degree burns or worse quickly. This is where such an adjustable thermostatic valve 300 has been installed.
However, in the embodiment of the invention the indicator element 460 will present a change to the user as the water temperature increases. For example, the change may be passively established such as a change in color through use of an indicator material for example or visual appearance through use of an indicator dial for example. Alternatively the change may be actively established such as the turning on of a light or LED for example of the change in color of an optical source. Optionally the indication may be the emission of a sound either in respect of a warning once a predetermined temperature is reached or as a tone that adjust continuously with temperature. Optionally, one or more indicator means may be provided by indicator element 460 or multiple indicator elements 460 with different functions may be provided.
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Overall operation of faucet 500 is achieved through first lever 580A which for a mixer tap adjust the hot-cold water mix or with a single hot water feed the overall flow of the faucet 500. Within some faucets 500 the first lever 580A may control overall flow and hot-cold mix from the inlet pipes. Disposed within inner pipe 540 a sensor 535 provides a temperature coupling to second visual indicator 530B whilst first visual indicator 530A is similarly coupled to inner pipe 540. For example, sensor 535 may be a thermocouple such that second visual indicator 530B adjusts the visual indication provided to the user such as turning on an optical source or changing the color of an optical source for example. In contrast second visual indicator 530B is thermally coupled to the inner pipe 540 and provides a visual indication to the user that changes passively. Alternatively, second visual indicator 530B may be passive and first visual indicator 530A active, or both are passive, or both are active.
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Within the embodiments of the invention described above in respect of
Alternatively, the element may be a thermocouple, such as for example a Type T (copper-constantan) thermocouple which is suited for measurements in the −200° C. to 350° C. range although others may be employed, a positive temperature coefficient thermistor, a negative temperature coefficient thermistor, or a semiconductor diode based device providing voltage dependent output, current dependent output or digital output. In some instances the semiconductor based device may be packaged in a manner allowing to be directly coupled to the water pipe itself or project within the water pipe.
The visual indicator as discussed above may be an LED for example that is turned on when the temperature exceeds a predetermined threshold, a multi-element LED that changes color such as from green to red, green to orange to red for example, or a numeric display. In these instances of active optical and/or acoustic indication the indicator element may be coupled to battery source for electrical power or alternatively the electrical mains.
In other instances the visual indication may be passively through the use of thermochromic materials such as liquid crystals and leuco dyes. Liquid crystals are typically used in precision applications, as their responses can be engineered to accurate temperatures, but their color range is limited by their principle of operation. Leuco dyes in contrast allow a wider range of colors to be used, but their response temperatures are more difficult to set with accuracy. Liquid crystals used in dyes and inks often come microencapsulated, in the form of suspension. Other materials may also be employed including for example thermochromic polymers and thermochromic pigments. Examples of thermochromic pigments include:
Alternatively, the indicator means may be through a dial or numeric display. For example, a bimetallic strip coupled to the thermally conductive element or forming the thermally conductive element itself may drive a needle dial in response to the change in temperature or a thermocouple may provide the sensor input to a determination of temperature with a display such as 7-segment LEDs or LCD for example wherein the indicator may include an electrical control circuit, an electronic circuit, and a microprocessor.
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At a predetermined temperature the lower plate 920 has rotated relative to the upper plate 910 such that the first holes 910A and second holes 920A are misaligned such that there is no communication from one side of the thermal restrictor to the other thereby cutting off the flow of hot water. If the lower plate 920 has second holes 920A that are smaller than first holes 910A in first plate 910 then the relative rotation of the two plates will initially not restrict the water flow until a first temperature is reached at which point the hot water flow would be increasingly restricted until the relative hole opening begins to close thereby limiting the flow of hot water.
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As memory expansion element comprises a shape memory material such as nickel titanium, also known as nitinol, the memory expansion element returns to a pre-deformed straight shape, for example, from a deformed curved shape, for example when a predetermined temperature is exceeded wherein the temperature is determined from the alloy composition of the nickel and titanium. A variety of other shape material materials may be employed as alternatives to nitinol based upon a variety of factors including, but not limited to, manufacturability, temperature
Within the embodiments of the invention described above the thermal indication has been presented with respect to a faucet. It would be apparent to one skilled in the art that embodiments of the invention may be applied to other devices including but not limited to shower heads and shower controls. It would also be evident to one skilled in the art that the thermal indication may be set to provide the necessary visual or audible indication at a temperature below that causing a scald or burn.
It would be apparent to one skilled in the art that in some instances the user of a tap may require a thermal restrictor be temporarily “removed” from the flow so that water with a temperature in excess of the predetermined upper limit may be provided from the faucet etc. Accordingly, in some embodiments of the invention the mechanical thermal restrictor, such as described above in respect of
In some instances activation of the “bypass” may be triggered through action of the user with an interface, e.g. button, touchscreen, fingerprint sensor, that subsequently triggers the mechanical motion to temporarily open the flow again. It would be evident that in some instances therefore logging of the user who triggered the bypass may be provided thereby addressing potential liability issues for the facility within which such a water outlet is provided. In such instances only authorised users would result in the temporary override. In each instance the duration of the override could be preset.
Specific details are given in the above description to provide a thorough understanding of the embodiments. However, it is understood that the embodiments may be practiced without these specific details. For example, circuits may be shown in block diagrams in order not to obscure the embodiments in unnecessary detail. In other instances, well-known circuits, processes, algorithms, structures, and techniques may be shown without unnecessary detail in order to avoid obscuring the embodiments.
Also, it is noted that the embodiments may be described as a process which is depicted as a flowchart, a flow diagram, a data flow diagram, a structure diagram, or a block diagram. Although a flowchart may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged. A process is terminated when its operations are completed, but could have additional steps not included in the figure. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc. When a process corresponds to a function, its termination corresponds to a return of the function to the calling function or the main function.
The foregoing disclosure of the exemplary embodiments of the present invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many variations and modifications of the embodiments described herein will be apparent to one of ordinary skill in the art in light of the above disclosure. The scope of the invention is to be defined only by the claims appended hereto, and by their equivalents.
Further, in describing representative embodiments of the present invention, the specification may have presented the method and/or process of the present invention as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. As one of ordinary skill in the art would appreciate, other sequences of steps may be possible. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. In addition, the claims directed to the method and/or process of the present invention should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the present invention.