The present invention refers to a system and a method of a real time vehicle tire load sensor.
The present invention discloses a system and a method of a real time vehicle tire load sensor. Tire load sensor can be used to evaluate the load on individual tire and the overall load on a vehicle. A tire load sensor can also sense load shifting during driving and to alert from damage to the vehicle or the load and of potential accidents.
Such a sensor may also be used to control the tire pressure using Automatic tire inflation systems (ATIS).
Patent EP 2 832 561 B1, describes to a tire load sensing system of a vehicle comprising a distance sensor mounted on the vehicle adjacent to a corresponding tire that provides the distance between the sensor to a surface. Taking account of the tire pressure this information is analyzed to determines the load on the tire.
Patent U.S. Pat. No. 8,096,174 B2 describes a tire load measurement that is computed from the dynamic rolling radius of a tire and the internal air pressure of the tire.
Japanese patent publication, 2005-140503, describes a tire load sensor using a load sensor fixed between a rim and the tire mounted on the rim.
This patent application describes a tire load sensing method that is based on a sensor that is embedded inside the tire and calculates the load on the tire from the pressure inside the tire and from signals received from the sensor
This patent application a method for a real time vehicle tire load sensing that is embedded inside the tire. The method comprises a mean to measure the tire patch length, a tire pressure sensor and an analyzer that relates the vehicle velocity, the tire patch length, and the tire pressure to the load on the tire.
This patent application describes different means of electromechanical sensors, such as electromagnetic and piezoelectric, as examples for such electromechanical sensors.
The pre-determin angle (41) as well as the position of magnet (21) relative to the end of the core (1131) depends on the shape and direction of the exciting force.
It is noted that the change in a patch length (10041) can be evaluated using other sensors that are embedded inside the tire such as piezoelectric sensors.
In summary, the present invention discloses a method for measuring a load (1007) on a tire (1001) of a wheel (9000) that is mounted on a vehicle (9001) (only the wheel of the vehicle is shown in the drawings) while the vehicle is traveling. The method comprises the following steps and elements:
Providing a tire pressure sensor (1006) that is designed to be fixed to the tire or to the rim (1002) of the wheel, and fixing the tire pressure sensor to the tire or to the rim;
Providing an electromechanical sensor (1005) that is designed to be fixed to the tire, and fixing the electromechanical sensor to the tire; wherein said electromechanical sensor is designed to generate a beginning signal when a point (9002) on the tire to which the electromechanical sensor is fixed begins to be part of a flat tire contact patch (1004) of the tire that is in contact with the ground (1003) while the vehicle is traveling, and is also designed to generate an ending signal when said point ceases to be part of the flat tire contact patch;
Providing a microprocessor (9003) that is designed to calculate a patch contact time period (dt2) that lasts from the beginning signal generation until the ending signal generation.
Calculating by the microprocessor a flat tire contact patch length based on the patch contact time period together with a speed of the vehicle or together with a radius of the tire and a complete tire rotation period that can be calculated by the microprocessor from time differences between beginning signals or between ending signals or that can be calculated by a sensor for measuring tire rotation period. In such case, the microprocessor can calculate a complete tire rotation period (dt 1) from time differences between beginning signals or between ending signals, or by a sensor for measuring tire rotation period (9004);
Calculating by the microprocessor a flat tire contact patch length (10041) based on a radius of the tire, the patch contact time period and the complete tire rotation period; and calculating by the microprocessor the load on the tire based on a tire pressure as measured by the pressure sensor and on the length of the flat tire contact patch.
Moreover, the present invention also discloses a system for measuring the load (1007) on the tire (1001) of the wheel that is mounted on the vehicle while the vehicle is traveling, comprising:
The tire pressure sensor (1006) that is designed to be fixed to the tire or to the rim (1002) of the wheel;
The electromechanical sensor (1005) that is designed to be fixed to the tire, wherein said electromechanical sensor is designed to generate a beginning signal when the point on the tire to which the electromechanical sensor is fixed begins to be part of the flat tire contact patch (1004) of the tire that is in contact with the ground while the vehicle is traveling, and is also designed to generate the ending signal when said point ceases to be part of the flat tire contact patch;
The microprocessor is designed to calculate a flat tire contact patch length based on the patch contact time period together with the speed of the vehicle or together with a radius of the tire and a complete tire rotation period that can be calculated by the microprocessor from time differences between beginning signals or between ending signals or that can be calculated by a sensor for measuring tire rotation period. The microprocessor that is designed to calculate the patch contact time period (dt2) that lasts from the beginning signal generation until the ending signal generation; wherein the complete tire rotation period (dt1) can be calculated by the microprocessor based on time differences between beginning signals or between ending signals, or by the sensor for measuring tire rotation period;
wherein said microprocessor is designed to calculate the flat tire contact patch length based on the radius of the tire, the patch contact time period and the complete tire rotation period; and wherein the microprocessor can calculate the load on the tire from the tire pressure as measured by the pressure sensor and the length of the flat tire contact patch.
It is possible to implement the invention in a way that the computers of the vehicle itself or a dedicated processor that is located outside the wheel may serve as the processor and in such case it is preferably to get the speed information from the vehicle computers for doing said calculations. Alternatively, it is possible to employ a dedicated processor inside the wheel and in such case it is preferably to do said calculations based on the complete tire rotation period that can be calculated by the processor and based on the radius that can be stored in the processor.
The electromechanical sensor may comprises a coil (102) and a magnet (100) suspended by a suspending device (2) such that a mechanical shock can cause a relative movement or alternating movement between the magnet and the coil and to generate a voltage or alternating voltage between the ends (1141, 1142) of the coil.
The electromechanical sensor may further include a core (113) on which said coil (114) is winded, and such that said magnet is free to move or vibrate relative to the core.
The suspending device may be a spring.
The electromechanical sensor may further include a core (113) on which said coil (114) is winded, and wherein said suspending device (2) comprises a base (118) that is designed to be connected to the tire (1001) and a free to rotate hinge (22) that is supported by the base and is designed to be connected to said magnet (21). wherein said suspending device further includes a seismic mass (24) that is attached to the hinge and to the magnet, wherein a center of gravity (25) of said hinge, magnet and seismic mass can be shifted off a rotation axis of the hinge such that a mechanical shock can cause a relative movement or an alternating relative movement between the core and the magnet that can create said voltage or alternating voltage between said ends of said coil (1141, 1142).
The electromechanical sensor may further include a core (113) on which said coil (114) is winded, and wherein said suspending device (2) comprises a base (118) that is designed to be connected to the tire (1001) and a free to rotate hinge (27) that is supported by the base; wherein the electromechanical sensor further includes a lever (28) with a first end (281) that is fixed to the hinge (27) and a second end (282) that is fixed to a seismic mass and to said magnet such that a mechanical shock can cause a relative movement or alternating relative movement between the core and the magnet that can create said voltage or alternating voltage between the ends of the coil.
The electromechanical sensor may further include a core (113) on which said coil (114) is winded, and wherein said suspending device (2) comprises a base (118) that is designed to be connected to the tire (1001) and to a free to rotate hinge (22) that is supported by the base and is designed to be connected to said magnet (21); wherein a center of gravity (215) of the hinge together with the magnet can be shifted off a rotation axis of the hinge such that a mechanical shock can cause a relative movement or an alternating relative movement between the core and the magnet that can create said voltage or alternating voltage between said ends of said coil; wherein said suspending device (2) further includes a stationary magnet (40) that is attached to the tire or to the base at close proximity to said magnet (21) such that the positive pole of the stationary magnet faces a positive pole of the magnet so that a magnetic force between the two magnets can serve as a restoring force on the magnet.
The stationary magnet may be attached to the tire or to the base at a pre-designed angle.
The electromechanical sensor may be a piezoelectric material sandwich between two electrodes that is designed to be fixed to the tire wherein bending of the piezoelectric material can generate electrical potential between the two electrodes.