This patent disclosure relates generally to control of grading operations and, more particularly to a method and system for dislodging a machine from a disposition in a ditch or from a loss of traction during a grading operation.
Motor graders are often used for construction, road-building, rural road resurfacing, shallow ditching, field preparation, and other industrial activities requiring the preparation of a flat earthen or particulate surface. A motor grader typically includes a ground engaging element such as a plurality of wheels that convey the machine over the ground, and a large blade extending from the underside of the machine and disposed generally transverse to both the underlying surface and the direction of travel. The blade can generally be manipulated in a plurality of directions and dimensions by the machine operator.
During road building or road maintenance, or where the machine is operating in ditches or on slopes with poor underfoot conditions, the machine may lose traction or otherwise be unable to move. In extreme cases, the machine wheels may begin to slip, causing the motor grader to mar or otherwise cause further unevenness in the surface being treated. In such extreme situations, the further damage may require additional repairs. This can result is a substantial loss of productivity. In some situations, additional equipment may be utilized to extract the motor grader from a location with poor traction.
U.S. Pat. No. 9,994,104 to Hertel, et al., discloses a vehicle traction control system includes a controller operable to monitor wheel slip of at least one of the wheels of a machine. The controller is operable to move the ground-engaging implement at a rate proportional to an amount of wheel slip.
The described system and method are provided to extract a motor grader from a first location with reduced traction wherein wheel slippage occurs during grading of a surface underlying the motor grader to a second location with comparatively greater traction. The motor grader includes a plurality of configuration parameters, and has a user interface portion configured to provide user input. The motor grader includes a frame including a front frame and a rear frame that are articulated relative to one another, and an articulation mechanism is provided. A plurality of front wheels support the front frame and a plurality of rear wheels support the rear frame, one or more of the front or rear wheels being driven. A grading blade extends from the frame toward said surface underlying the grader. A plurality of blade articulation structures are adapted to articulate the blade relative to the frame. A plurality of sensors are provided. The motor grader further includes a steering mechanism, at least one power source linked to one or more of the wheels to provide propulsion inputs, and a control system including at least one controller. The controller is configured to receive at least one signal including a desired direction of motion of the grader, determine the position of the blade. The controller is further configured to perform an extraction procedure to reposition a plurality of the wheels on the second location with improved traction, the extraction procedure including automatic execution of a sequence of operations including a plurality of adjustment of a current relative articulation angle of the frame, a steering angle, a position of the blade, and propulsion of one or more of the wheels.
According to another aspect of this disclosure, there is provided a method of extracting a motor grader from a first location where wheel slippage occurs to a second location of comparatively greater traction. The motor grader has a front frame supported on a plurality of front wheels and a rear frame supported on a plurality of rear wheels, one or more of the front or rear wheels being driven. The front frame and rear frame are articulated relative to one another. The motor grader further including a blade for grading an underlying ground surface. The method includes selecting a desired direction of motion of the motor grader, determining, via one or more sensors associated with the blade, a blade position including at least one of blade sideshift, blade pitch, blade lift, circle rotation, or drawbar centershift, and initiating a sequence of operations that are then automatically executed by the motor grader to reposition at least a portion of the wheels in the second location of comparatively greater traction. The sequence of operations including a combination of adjusting a current relative articulation angle of the front and rear frames, adjusting a steering angle of the front wheels, and adjusting a position of the blade by at least one of adjusting a current relative articulation angle, a steering angle, the blade sideshift, blade pitch, circle rotation, or drawbar centershift.
According to yet another aspect of this disclosure, there is provided a controller for executing an extraction auto sequence for extracting a motor grader from a first location with reduced traction wherein wheel slippage occurs during grading of a surface underlying the motor grader to a second location of comparatively greater traction. The motor grader has a front frame supported on a plurality of front wheels and a rear frame supported on a plurality of rear wheels, the front frame and rear frame being articulated relative to one another. One or more of the front or rear wheels are driven. The motor grader further includes a blade for grading an underlying ground surface. The controller is configured to receive at least one signal including a desired direction of motion of the grader, determine the position of the blade via one or more sensors, and provide signals to controlling structures of the motor grader to perform an extraction procedure to reposition a plurality of the wheels on in a second location with comparatively greater traction. The extraction procedure includes automatic execution of a sequence of operations including a plurality of adjustment of a current relative articulation angle of the frame, a steering angle, a position of the blade, and propulsion of one or more of the wheels.
In general, this disclosure relates to motor graders, which are machines used for grading of surfaces, i.e., smoothing an earthen or other particulate surface for construction, road building, and other application that requires the creation of a relatively smooth or flat surface. A motor grader typically includes a plurality of wheels that convey the machine over the ground, as well as one or more large blades beneath the machine for removing surface material.
Motor grader steering is generally accomplished through a combination of both front wheel steering and machine articulation (i.e., an articulation of front frame 12 with respect to rear frame 14 at articulation joint 62). As shown in
As shown in
Motor grader 10 also includes an articulation joint 62 that pivotally connects front frame 12 and rear frame 14. Both a right articulation actuator 64 and left articulation actuator 66 are connected between front frame 12 and rear frame 14 on opposing sides of motor grader 10, as shown in
Returning to
Motor grader 10 may also work in conjunction with a global navigation satellite system, or GNSS. A GNSS is a satellite navigation system with global coverage that can be used to provide autonomous geo-positioning of objects associated with the GNSS, such as an autonomously operated motor grader. One example of a GNSS is a global positioning system, or GPS. The GNSS may include a satellite positioning unit 134 disposed on motor grader 10. Satellite positioning unit 134 generates signals indicative of a location of motor grader 10. Satellite positioning unit 134 may determine and generate signals corresponding to the latitude and/or longitude of motor grader 10. Satellite positioning unit 134 may be disposed on a top portion of motor grader 10 (e.g., on operator station 26, as shown in
The front frame 12 includes a longitudinally extending beam 28, which may support one or more work implements, such as the main blade assembly 16. The beam 28 is employed to move blade 30 thereof to a wide range of positions relative to motor grader 10. Main blade assembly 16 is one example of a work implement that can produce a load L on motor grader 10. Other work implements can include front blade assembly (not illustrated), rippers, snow wings, scarifiers, etc.
Main blade assembly 16 includes a drawbar 32 pivotally mounted to a first end 34 of beam 28 via a ball joint or the like. The position of drawbar 32 is typically controlled by hydraulic cylinders including a right lift cylinder 36 and left lift cylinder 38 (
Drawbar 32 may include a large, flat plate, commonly referred to as a yoke plate 42. Beneath yoke plate 42 is a circular gear arrangement and mount, commonly referred to as a circle 44. Circle 44 is rotated by, for example, a hydraulic motor referred to as a circle drive 46. Rotation of circle 44 by circle drive 46 rotates attached blade 30 about an axis A perpendicular to a plane of drawbar yoke plate 42.
Blade 30 is also mounted to circle 44 via a pivot assembly 50 that allows for tilting of blade 30 relative to circle 44. A blade tip cylinder 52 is used to tilt blade 30 forward or rearward. In other words, blade tip cylinder 52 is used to tip or tilt a top edge 54 of blade 30 relative to a bottom cutting edge 56 of blade 30, which is commonly referred to as a blade tip. Blade 30 is also mounted to a sliding joint associated with circle 44 that allows blade 30 to slide or shift from side-to-side relative to circle 44. The side-to-side shift is commonly referred to as blade sideshift. One or more sideshift cylinders 57 or the like are used to control the blade sideshift.
The foregoing components allow for movement of blade 30 in a number of different manners. To determine a position of blade 30, as well as other elements of the motor grader 10, the motor grader 10 can include a number of sensors. For example, the motor grader 10 may be provided with a mainfall or body inertial measurement unit (IMU) sensor 136. As used herein, an IMU may refer to any electronic device capable of detecting acceleration, angular rate, and/or angular position. For example, an IMU may include one or more accelerometers and/or one or more gyroscopes, among other possibilities. As used here, an angle sensor may refer to any electronic device capable of detecting angular rate and/or angular position. As such, an IMU as described herein may include an angle sensor and/or an acceleration sensor. In some embodiments, an angle sensor may directly detect angular rate and may integrate to obtain angular position, or alternatively an angle sensor may directly measure angular position and may determine a change in angular position (e.g., determine the derivative) to obtain angular rate. In many instances, an angle sensor is used to determine the yaw angle (rotation angle with respect to a vertical axis), the pitch angle (rotation angle with respect to a transverse axis), and/or the roll angle (rotation angle with respect to a longitudinal axis). Further, for the purposes of this disclosure, an IMU includes at least one sensor.
In some embodiments, a body IMU 136 (or, more specifically, a body angle sensor) may be mounted to front frame 12 (see
By way of further example of such sensors, one or more rotation sensors 138, and blade slope and/or blade pitch sensors 140, as shown in
The sensors identified herein may be of any appropriate type, such as, for example, rotary sensors, cylinder linear position sensors, or inertial measurement units (“IMU”), or combinations thereof. IMUs are self-contained sensor systems capable of generating signals indicative of linear and angular motion. A multi-axis IMU includes two or more gyroscopes and accelerometers for measuring linear and angular motion in at least two dimensions (e.g., along two axes).
Mainfall sensor 136 may be a single multi-axis inertial measurement unit (“IMU”) configured to produce a signal indicative of the longitudinal pitch of motor grader 10 and a signal indicative of the lateral roll of motor grader 10. The axes of the illustrated multi-axis IMU are typically aligned with the longitudinal axis of motor grader 10 (e.g., longitudinal axis 48 of front frame 12) and the lateral axis of motor grader 10 to generate signals indicative of the longitudinal pitch and lateral roll of motor grader 10, respectively.
Rotation or circle rotation sensor 138 may be configured to produce a signal indicative of the angle of blade 30 relative to front frame 12 and the lateral axis of motor grader 10. Rotation sensor 138 produces a signal indicative of the direction of blade 30 relative to the direction of travel of motor grader 10.
Blade slope sensor 140 may be configured to produce a signal indicative of slope of blade 30 laterally, or blade slope. The axis of body IMU 136 is aligned with the longitudinal axis of motor grader 10 (e.g., longitudinal axis 48 of front frame 12) to generate signals indicative of the longitudinal pitch of motor grader 10, while blade slope sensor 140 generates signals indicative of the lateral roll of motor grader 10 when blade 30 is aligned with a lateral axis of motor grader 10.
Rotation sensor 138 can be used in conjunction with blade slope sensor 140 to determine the lateral roll of motor grader 10 when blade 30 is aligned with the lateral axis of motor grader 10, ensuring the signals from blade slope sensor 140 are measuring the slope of a surface that is perpendicular to the direction of travel of motor grader 10.
In accordance with aspects of this disclosure, there is provided a system and method for extracting a motor grader 10 from a first position wherein wheel slippage occurs, that is, where one or more of the wheels 22, 23, 58, 60 has lost traction such that it slips relative to a work surface 86 and inhibits accurate operation of the motor grader 10, to a second position of comparatively greater traction. Referring to
Referring to
The inputs provided to the ditch extraction auto sequence controller 200 may include inputs indicative of the position of the blade 30. Such inputs may include, for example, one or more of sensor data or signals from one or more articulation sensors 94, machine pitch sensors, or body IMU 136, a blade IMU or one or more blade slope and/or pitch sensors 140, one or more left and right blade lift sensors 202, 203, one or more blade sideshift sensors 201, and one or more circle rotation sensors 138, linkbar pin position 205, and one or more drawbar centershift sensors 204. It will be appreciated that one or more of these sensors may be utilized, alone or in combination to calculate various positions of machine structures. In at least one embodiment, for example, the blade 30 position may be determined based upon sensor data from one or more circle rotation sensors 138, a blade slope/pitch IMU 140, one or more blade sideshift sensors 201, and a drawbar centershift sensor 204 and yoke IMU 500, the drawbar centershift sensor 204 and yoke IMU 500 being utilized to calculate blade lift. By way of further example, alternatively or additionally, in at least one embodiment, one or more blade lift cylinder sensors 202, 203 may be utilized to directly measure blade lift, as opposed to calculating blade lift based upon a drawbar centershift sensor 204 and a yoke IMU 500.
Inputs provided to the ditch extraction auto sequence controller 200 may additionally include inputs indicative of the positions of the front and rear frames 12, 14, as well as the steering angle of the motor grader 10. For example, motor grader 10 may include one or more steering angle sensors 104 associated with one or both of right and left front wheels 58, 60 and/or steering apparatus 88 to provide actual steering angle θAS to ditch extraction auto sequence controller 200 (see
In addition to the variable inputs measured by various sensors, inputs indicative of other aspects of the motor grader 10 may be provided to the ditch extraction auto sequence controller 200. For example, one or more signals indicative of aspects of the motor grader 10 such as machine configuration parameters 206 may be provided to the ditch extraction auto sequence controller 200. The machine configuration parameters may include, for example, information specific to the machine, such as the type and size of the machine, the particular dimensions of the machine and one or more of its individual components, such as the frame, articulation joint location, tire size, wheel base, blade length, and the fore/aft positioning of the blade relative to the machine, etc. The dimensions may include, by way of example only, the length of the blade 30, front frame 12, or drawbar 32, distance between the first end 34 of beam 28 and the blade 30, center shift cylinder 40, or right and left lift cylinders 36, 38.
Additionally, one or more signals indicative of propulsion inputs 207, such as gear direction and throttle all-wheel drive, may be provided to the ditch extraction auto sequence controller 200. Further, in order to initiate or end the ditch extraction auto sequence, operator input 208 such as activation, deactivation, and desired travel direction. In at least some embodiments, the operator input 208 may include a particular mode based upon the degree or location of the slippage in the first position.
Referring again to
In order to further direct positioning and/or movement of the motor grader 10, the ditch extraction auto sequence controller 200 may further provide one or more signals to one or more articulation solenoids 224 in order control the left and right articulation actuators 64, 66 to modify the relative positions of the front and rear frames 12, 14 if the current relative articulation angle of the front and rear frames 12, 14 differ from a desired articulation angle. Further, the ditch extraction auto sequence controller 200 may further provide one or more signals to one or more steering solenoids 226 in order to modify the steering direction of the front wheels 58, 60. The ditch extraction auto sequence controller 200 may further provide one or more signals relative to desired propulsion outputs 228.
The ditch extraction auto sequence controller 200 may additionally provide signals indicative of operation of the motor grader 10, such force feedback 230 based upon, for example a joystick position motor, to a display 27. The ditch extraction auto sequence controller 200 may additionally provide signals to operate the display 27 and/or to provide alerts 232 to the operator.
Turning to
Provided no such damage would occur, the ditch extraction auto sequence controller 200 provides a combination of movements or changes to one or more of the relative articulation angle, the steering angle, the blade position and disposition, and machine propulsion and direction (step 312). Changes to the blade 30 position may include, for example, one or more of rotation of the circle 44, sideshifting of the blade 30, shifting of the drawbar 32, raising or lowering the blade 30, and modifying the pitch of the blade 30. In at least one embodiment, if additional action is required by the operator, a notification is provided at the display 27, for example. Following completion of the ditch extraction auto sequence, the ditch extraction auto sequence automatic control algorithm is deactivated (step 314).
According to another aspect of this disclosure, a ditch extraction auto sequence directed by the ditch extraction auto sequence controller 200 may be tailored to the particular environment or the degree to which the motor grader 10 has lost traction. That is, the ditch extraction auto sequence controller 200 may execute an extraction sequence in a number of modes. In this way, a plurality of ditch extraction auto sequences may be provided such that an appropriate auto ditch extraction auto sequence may be identified for a given situation. Those of skill in the art will appreciate that if the motor grader 10 has all-wheel-drive, it may be activated to provide better traction in one or more of the modes.
Exemplary ditch extraction auto sequences are illustrated in
A first exemplary ditch extraction auto sequence mode 316 is illustrated in a series of schematic illustrations in
Referring to 324, the front wheels 58, 60 are turned toward the area of reduced traction 320 by the ditch extraction auto sequence controller 200 providing one or more signals to the steering solenoids 226. For example, the front wheels 58, 60 may be turned and angle 326 on the order of 15° toward the area of reduced traction 320, although alternative degrees of steering are envisioned.
Referring to 328, the ditch extraction auto sequence controller 200 provides one or more signals to articulate the rear frame 14 towards the area of comparatively greater traction 322. In this way, the ditch extraction auto sequence controller 200 may provide one or more signals to the articulation solenoids 224. In at least one embodiment, the rear frame 14 is articulated to an angle 330 that matches the angle 326 that the front wheels 58, 60 have been turned.
Referring to 332, the ditch extraction auto sequence controller 200 provides one or more signals to place the motor grader 10 in reverse and apply propulsion 228. The motor grader may then be crab walked out of the area of reduced traction 320. Those of skill in the art will appreciate that the ditch extraction auto sequence illustrated in
A second exemplary ditch extraction auto sequence mode 336 is illustrated in a series of schematic illustrations in
Referring to 344, the blade 30 is squared relative to the frame 12, 14 by the ditch extraction auto sequence controller 200 providing one or more signals to the circle rotation solenoids 220. The blade 30 is pitched back by the ditch extraction auto sequence controller 200 further provides one or more signals to the blade pitch solenoids 216. The ditch extraction auto sequence controller 200 provides one or more signals to the right and left blade solenoids 212, 214 to lower the blade 30 to the work surface 86; continued lowering then lifts the front wheels 58, 60 from the work surface 86. Referring to 346, the ditch extraction auto sequence controller 200 provides one or more signals to the drawbar or blade sideshift solenoids 218 to move the raised front wheels 58, 60 towards the area of comparatively greater traction 342.
Referring to 348, the ditch extraction auto sequence controller 200 provides one or more signals to the right and left blade lift solenoids 212, 214, and the blade pitch solenoids 216 to raise the blade 30 and pitch the blade 30 back in order to improve clearance of the blade 30. The ditch extraction auto sequence controller 200 then further provides one or more signals to the articulation solenoids 224 to articulate the rear frame 14 with the rear wheels 22, 23 toward the areas of comparatively greater traction 342. As shown in 348, this may place one or more of the left side rear wheels 23 on the area of comparatively greater traction 342.
Referring to 350, the ditch extraction auto sequence controller 200 provides one or more signals to the steering solenoids 226 to turn the front wheels 5860 towards the area of reduced traction 340. The ditch extraction auto sequence controller 200 provides one or more signals to the propulsion outputs 228 to place the motor grader 10 in reverse and then back the motor grader 10 rearward and towards the area of comparatively greater traction 342.
A third exemplary ditch extraction auto sequence mode 356 is illustrated in a series of schematic illustrations in
Referring to 364, the blade 30 is squared relative to the front frame 12 by the ditch extraction auto sequence controller 200 providing one or more signals to the circle rotation solenoids 220. The blade 30 is pitched back by the ditch extraction auto sequence controller 200 further provides one or more signals to the blade pitch solenoids 216. The ditch extraction auto sequence controller 200 provides one or more signals to the right and left blade solenoids 212, 214 to lower the blade 30 to the work surface 86; continued lowering then lifts the front wheels 58, 60 from the work surface 86.
Referring to 366, with the blade 30 lowered, the ditch extraction auto sequence controller 200 provides one or more signals to the blade sideshift solenoids 218 and/or the centershift cylinder 40 to move the raised front wheels 58, 60 towards the area of comparatively greater traction 362.
Referring to 368, the ditch extraction auto sequence controller 200 provides one or more signals to the right and left blade lift solenoids 212, 214 to raise the blade 30. The ditch extraction auto sequence controller 200 then further provides one or more signals to the circle rotation solenoids 220 to rotate the blade 30 such that the heel 370 or end of the blade 30 toward the area of reduced traction 360 is pivoted towards the rear frame 14. The ditch extraction auto sequence controller 200 then provides one or more signals to the right and/or left blade lift solenoids 212, 214 to lower the blade 30 into the area of reduced traction 360.
Referring to 372, the ditch extraction auto sequence controller 200 provides one or more signals to the circle rotation solenoids 220 to rotate the heel 370 forward, and articulation solenoids 224 to articulate the rear frame 14 towards the area of comparatively greater traction 362. Those of skill in the art will appreciate that this motion will generally partially push at least a portion of the motor grader 10 off the area of reduced traction 360 and onto the area of comparatively greater traction 362.
Referring to 374, in order to improve blade clearance, the blade 30 is raised and pitched back by, for example, the ditch extraction auto sequence controller 200 providing appropriate signals to the blade pitch solenoids 216, and the right and left blade lift solenoids 212, 214. The ditch extraction auto sequence controller 200 provides one or more signals to the steering solenoids 226 to turn the front wheels 58, 60 towards the area of reduced traction 360. In at least one embodiment, the front wheels 58, 60 are turned to an angle matching the current relative articulation angle.
Referring to 376, the ditch extraction auto sequence controller 200 provides one or more signals to the propulsion outputs 228 to place the motor grader 10 in reverse and then back the motor grader 10 rearward and towards the area of comparatively greater traction 362.
Those of skill in the art will thus appreciate that the system and method of this disclosure provides a versatile arrangement for extracting a motor grader 10 from a ditch or area of reduced traction. The arrangement may utilize a plurality of actions to automatically move the motor grader 10 to an area of comparatively greater traction. The ditch extraction auto sequence controller 200 may provide a series of commands tailored to the particular degree to which the motor grader 10 is disabled, providing one or more signals to different systems and components of the machine to move the motor grader 10 from the area of reduced traction. By way of example only, one or more of the exemplary extraction sequences may be utilized to extract a motor grader 10.
The described principles are applicable to machines that are used for grading applications and which include a ground-engaging mechanism, e.g., wheels, tracks, etc. A primary example of such a machine is a motor grader. Within such applications, the described principles may provide a sequence of actions that may be automatically occur once authorized by an operator in order to move a machine from a location of reduced traction to an area of comparatively enhanced traction.
While the method has been described with regard to exemplary ditch extraction auto sequences, those of skill in the art will be appreciated that alternative ordering and combinations of steps may be utilized. Thus, although it will be appreciated that the foregoing description provides useful examples of the disclosed system and technique, it should be appreciated that other implementations of the disclosed principles will differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for the features of interest, but not to exclude such from the scope of the disclosure entirely unless otherwise specifically indicated.
Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein.