This invention relates generally to mining and more particularly to transporting an apparatus used for processing an ore feed to a new operating location.
Surface mining operations are generally employed to excavate oil sand ore deposits that are found near the surface. One example of an oil sand ore deposit is the Northern Alberta tar sands, which comprise about 70-90% by weight of mineral solids including sand and clay, about 1-10% by weight of water, and a bitumen or oil film. The bitumen may be present in amounts ranging from a trace amount up to as much as 20% by weight. Consequently, since oil sands ore deposits comprise a relatively small percentage by weight of bitumen, it is generally most efficient and cost effective to commence at least initial processing of the ore as close as possible to the mine face where the ore is excavated.
In general, initial processing of oil sands ore involves receiving a sized ore feed at a slurry apparatus, where water is added to the sized ore to produce a slurry. The slurry may then be hydro-transported to a secondary processing plant located some distance away from the mine face. At the secondary processing plant, hydrocarbon products may be extracted from the slurry.
The slurry apparatus may be initially located in relatively close proximity to a mine face of an ore deposit, thus facilitating processing of an ore body within a conveniently conveyable distance from the slurry apparatus. Once the mine faces have been excavated beyond the convenient conveyable distance, the slurry apparatus may be relocated to a new operating location proximate a mine face of an as yet unexcavated portion of the ore deposit. The mining process thus involves successively excavating portions of an ore deposit surrounding the slurry apparatus, followed by a movement of the slurry apparatus to a new operating location.
There is a need in the art for improved methods, apparatus, and systems for transporting a slurry apparatus between successive operating locations.
In accordance with one aspect of the invention there is provided a system for transporting a slurry apparatus to a new operating location, the slurry apparatus having a center of mass. The system includes a first mobile support for coupling to a first lifting region of the slurry apparatus, the first mobile support being located adjacent to the slurry apparatus. The system also includes a second mobile support for supporting a second lifting region of the slurry apparatus, the first and second lifting regions being selected such that the center of mass of the slurry apparatus is disposed within a stability region defined between the first lifting region and the second lifting region. The first and second mobile supports are operable to take up a load of the slurry apparatus and to advance in a desired direction to cause the slurry apparatus to be moved toward the new operating location.
In accordance with another aspect of the invention there is provided a method for transporting a slurry apparatus to a new operating location, the slurry apparatus having a center of mass. The method involves coupling a first lifting region of the slurry apparatus to a first mobile support located adjacent to the slurry apparatus. The method also involves supporting a second lifting region of the slurry apparatus on a second mobile support, the first and second lifting regions being selected such that the center of mass of the slurry apparatus is disposed within a stability region defined between the first lifting region and the second lifting region. The method further involves taking up a load of the slurry apparatus and advancing the first and second mobile supports in a desired direction to cause the slurry apparatus to be moved toward the new operating location.
In accordance with another aspect of the invention there is provided a system for transporting a slurry apparatus to a new operating location, the slurry apparatus having a center of mass. The system includes provisions for coupling a first lifting region of the slurry apparatus to a first mobile support located adjacent to the slurry apparatus. The system also includes provisions for supporting a second lifting region of the slurry apparatus on a second mobile support, the first and second lifting regions being selected such that the center of mass of the slurry apparatus is disposed within a stability region defined between the first lifting region and the second lifting region. The system further includes provisions for taking up a load of the slurry apparatus and provisions for advancing the first and second mobile supports in a desired direction to cause the slurry apparatus to be moved toward the new operating location.
Other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.
In drawings which illustrate embodiments of the invention,
Referring to
In the embodiment shown in
The slurry apparatus 100 contemplated in connection with the present invention is of substantial size and weight. In one embodiment the slurry apparatus 100 has, by way of example only, dimensions of about 25 meters long by about 15 meters wide by about 15 meters tall, and has a dry weight of about 1500 metric tons. The transportation of a large slurry apparatus presents a significant challenge.
In accordance with one aspect of the present invention, a transport system for transporting the slurry apparatus 100 is shown in
In one embodiment the second mobile support 138 may comprise a crawler apparatus, having a hydraulic lifting platform (not shown) for engaging and elevating the second lifting region 140 of the slurry apparatus 100. Similarly, the first mobile support 132 may comprise a crawler adapted to couple to the coupling arm 134. Suitable crawlers are produced in various configurations by Lampson International of Kennewick Wash., USA.
The coupling arm 134 and the second mobile support 138 are operable to take up a load of the slurry apparatus 100, when the load is transferred from the stationary ground engaging supports 120 and 122 (shown in
The slurry apparatus 100 and transport system 130 are shown in top view in
Referring to
In operation, the hydraulic actuator 150 is operable to produce a force for causing the articulated second portion 144 of the coupling arm 134 to be raised or lowered with respect to the first mobile support 132. The hydraulic actuator 150 is also operable to lock the articulated second portion 144 of the coupling arm 134 in a desired transport position so that the articulated second portion 144 extends outwardly from the slurry apparatus 100 at an angle selected to cause the slurry apparatus 100 to be supported at a desired height above the ground. When the articulated second portion 144 is locked in the transport position the transport system 130 may be used to transport the slurry apparatus 100 to a new location.
Referring back to
Similarly, the second mobile support 138 includes a first crawler track 156 and a second crawler track 158 (shown in
In the embodiment shown in
For the slurry apparatus 100 shown in
A process flowchart for transporting the slurry apparatus 100 to a new operating location is shown in
At block 204 the coupling arm is then mounted to the first lifting region 136 of the slurry apparatus 100. In some embodiments the coupling arm 134 may be permanently mounted on the slurry apparatus 100 by welding, for example. In other embodiments the coupling 134 may be removably secured to the slurry apparatus 100 by a plurality of fasteners, for example.
As shown in block 206 the process then continues by moving the first mobile support 132 into position adjacent to the first lifting region 136 of the slurry apparatus 100 and coupling the coupling arm 134 to the coupling joint 170.
At block 208 the second mobile support is positioned for engagement with the first lifting region 137. Referring back to
As shown in block 210 the load of the slurry apparatus 100 is then transferred from the ground engaging supports 120 and 122 to the first and second mobile supports 132 and 138. In one embodiment this involves hydraulically actuating a support platform of the second mobile support 138 to be moved upwardly to engage the second lifting region 140 of the slurry apparatus 100, thus taking up a portion of the load of the slurry apparatus 100. At the same time, or shortly thereafter, the hydraulic actuator 150 is actuated to cause the coupling arm 134 to take up a remaining portion of the load of the slurry apparatus 100 bearing at the lifting region 136. At this time the slurry apparatus 100 is supported in a safe and stable condition on the first and second mobile supports 132 and 138. Advantageously, since the center of mass 160 (shown in
As shown in block 212 the transport operation then continues by providing a motive force to the crawler tracks of the first and second mobile supports 132 and 138 to advance the slurry apparatus in a direction toward the new operating location. Advantageously the first mobile support 132 may provide a differential motive force to the first and second crawler tracks 152 and 154 to negotiate any turns that may be required along the transport path to the new operating location. Furthermore, should the transport path include inclined portions, the hydraulic actuator 150 may be actuated to raise or lower the first lifting region 136 with respect to the first mobile support 132 to maintain the slurry apparatus 100 as close as possible to a vertical orientation. Advantageously by operating the hydraulic actuator 150 in this manner, steeper incline grades may be negotiated by the slurry apparatus 100 in being transported to the new operating location.
As shown in block 214, on reaching the new operating location, the load of the slurry apparatus 100 is transferred from the first and second mobile supports 132 and 138 to ground engaging supports, such as the ground engaging supports 120 and 122 shown in
Advantageously, the system 130 facilitates transport of the slurry apparatus 100 in a safe and stable manner over a mine floor, thereby reducing the time to complete the move to the new location. In one embodiment the time to complete the move may be reduced substantially below 40 hours.
In another operational embodiment, the slurry apparatus 100 may be supported on the first and second mobile supports 132 and 138 during operation, thus further reducing the time necessary to complete the move, since the time associated with performing functions defined in the blocks 204 to 210, and 214 of the process 200 may be eliminated from the move time.
An alternative embodiment for supporting the slurry apparatus 100 is shown in
In this embodiment, a stability triangle 270 is defined between the lifting region 256, the lifting region 258, and the pivot 172. The stability triangle 270 has generally similar extent and area compared to the stability triangle 175 shown in
The mobile supports 252 and 254 may operate to transfer the load of the slurry apparatus 100 from ground engaging supports in a similar manner to that described above in connection with
Referring to
In this embodiment, a stability triangle 300 is defined between the lifting region 298 and the pivot 172. The stability triangle 300 has a similar longitudinal extent between the pivot and the second mobile support 292, but has a reduced lateral extent across the slurry apparatus 280. Accordingly, while the support embodiment 290 should permit similar upwardly or downwardly inclined paths to be negotiated safely, a cross slope of the path would need to fall within tighter restrictions so as to avoid a center of mass 302 displacing laterally outside the bounds of the stability triangle 300.
On reaching the new operating location, the actuator 150 of the coupling arm 134, and the hydraulically actuated platform of the second mobile support 292 are operated to lower the slurry apparatus 100 such that the ground engaging pontoons engage the ground in the new location. Advantageously, the transport system 290 shown in
Advantageously, the embodiments described above permit a large apparatus such as the slurry apparatuses 100 and 280 to be relocated under safe and stable conditions, without requiring significant preparation of the ground over which the apparatus is required to move. Furthermore, the support embodiments shown facilitate moving at a greater speed once the load of the slurry apparatus is taken up by the mobile supports. For example, a speed of about 12 meters per minute may be achieved, thereby allowing a 2 kilometer move to be completed in a few hours.
Although specific embodiments of the invention have been described and illustrated, such embodiments should be considered illustrative of the invention only and not as limiting the invention as construed in accordance with the accompanying claims. Various modifications of form, arrangement of components, steps, details and order of operations of the embodiments illustrated, as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to this description. It is therefore contemplated that the appended claims will cover such modifications and embodiments as fall within the true scope of the invention. In the specification including the claims, numeric ranges are inclusive of the numbers defining the range. Citation of references herein shall not be construed as an admission that such references are prior art to the present invention.
Number | Date | Country | Kind |
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2673861 | Jul 2009 | CA | national |