Patent Grant
7625057
The present application claims priority upon Japanese Patent Application No. 2006-341514 filed on Dec. 19, 2006, which is herein incorporated by reference.
1. Technical Field
The present invention relates to methods for adjusting ejection timing and ejection timing adjusting apparatuses.
2. Related Art
There are printers having two heads disposed lined up in a direction intersecting a row direction in which nozzles of nozzle rows are lined up. These two heads are disposed such that the position of one of the heads is shifted in the nozzle row direction by a distance corresponding to half a nozzle pitch. Through this, it is possible to double the resolution in the nozzle row direction. In order to perform printing using heads disposed in this manner, it is required to adjust in advance the landing positions of liquid droplets ejected from those two heads with respect to a movement direction of the head.
A method has been used in order to adjust the landing position in the movement direction; an adjustment pattern, in which the ejection timings of liquid droplets ejected from a first head and a second head are shifted by small degrees, is printed, and then the optimal ejection timing of the liquid droplets is selected so as to carry out necessary adjustment (JP-A-10-329381).
However, when a drive pulley for moving the head is decentered or the like, the movement amount of varies when the head is moved. Then, such variance in the movement amount due to such decentering causes a movement error.
Forming an adjustment pattern and adjusting the ejection timing of liquid droplets based thereon results in adjustment of the ejection timing of liquid droplets based on the adjustment pattern formed while affected by a movement error. The movement error is composed of a consistent error component and an error component that periodically varies, the components being combined. It is difficult to determine the amount of the error component that periodically varies while the pattern is recorded. Therefore, it is impossible to properly adjust the ejection timing due to the indeterminable varying component contained in the movement error.
The invention has been achieved to address the above-described circumstances, and has an advantage of enabling proper adjustment of the ejection timing of liquid droplets ejected from a plurality of heads.
A primary aspect of the invention in order to achieve the above-described advantage is
a method for adjusting ejection timing including:
forming adjustment patterns on a medium by shifting relative ejection timings of liquid droplets from a first nozzle row and a second nozzle row lined up in a direction intersecting a row direction in which nozzles of the first nozzle row and the second nozzle row are lined up, while shifting the first nozzle and the second nozzle in respect to the medium in the intersecting direction of the first nozzle row and the second nozzle row; and
determining adjustment amounts of relative ejection timings of the first nozzle row and the second nozzle row based on the adjustment patterns,
wherein the adjustment patterns are formed in the intersecting direction in a plural number separated from each other by a predetermined distance, and
the ejection timing is adjusted based on an average of the adjustment amounts determined based on the adjustment patterns.
Features and advantages of the invention other than the above will become clear by reading the description of the present specification with reference to the accompanying drawings.
For a more complete understanding of the invention and the advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings wherein:
At least the following matters will be made clear by reading the description of the present specification with reference to the accompanying drawings.
A method for adjusting ejection timing including:
forming adjustment patterns on a medium by shifting relative ejection timings of liquid droplets from a first nozzle row and a second nozzle row lined up in a direction intersecting a row direction in which nozzles of the first nozzle row and the second nozzle row are lined up, while shifting the first nozzle and the second nozzle in respect to the medium in the intersecting direction of the first nozzle row and the second nozzle row; and
determining adjustment amounts of relative ejection timings of the first nozzle row and the second nozzle row based on the adjustment patterns,
wherein the adjustment patterns are formed in the intersecting direction in a plural number separated from each other by a predetermined distance, and
the ejection timing is adjusted based on an average of the adjustment amounts determined based on the adjustment patterns.
Through this, the ejection timing of liquid droplets ejected from a plurality of heads can be properly adjusted.
In such a method for adjusting ejection timing, it is preferable that the predetermined distance corresponds to a circumferential length obtained when a rotating member for shifting the first nozzle row and the second nozzle row has performed a half rotation. Also, it is preferable that the adjustment patterns are formed in an even number, and the ejection timing is adjusted based on the average of the adjustment amounts formed based on the adjustment patterns in an even number.
Also, it is preferable that with respect to the direction of the first nozzle row, each nozzle of the first nozzle row is positioned between two nozzles of the second nozzle row. It is preferable that the adjustment patterns are formed in a manner in which the landing position of liquid droplets from the second nozzle row is shifted in the intersecting direction with respect to the landing position of liquid droplets from the first nozzle row, as a result of the ejection timing of liquid droplets from the second nozzle row being shifted for each nozzle. Further, it is preferable that the adjustment patterns are formed in a manner in which ink droplets ejected from a predetermined number of nozzles of the first nozzle row and ink droplets ejected from a predetermined number of nozzles of the second nozzle row alternately land with respect to the first nozzle row direction.
Through this, the ejection timing of liquid droplets ejected from a plurality of heads can be properly adjusted.
An ejection timing adjusting apparatus, including:
a recording device that forms adjustment patterns on a medium by shifting relative ejection timings of liquid droplets from a first nozzle row and a second nozzle row lined up in an intersecting direction in which nozzles of the first nozzle row and the second nozzle row are lined up, while shifting the first nozzle row and the second nozzle row in respect to the medium in the intersecting direction of the first nozzle row and the second nozzle row; and
an input device that inputs adjustment amounts of relative ejection timings of the first nozzle row and the second nozzle row based on the adjustment patterns,
wherein the adjustment patterns are formed in the intersecting direction in a plural number separated from each other by a predetermined distance, and
the apparatus further includes an arithmetic processing section that obtains the ejection timing based on an average of the adjustment amounts inputted based on the adjustment patterns.
Through this, the ejection timing of liquid droplets ejected from a plurality of heads can be properly adjusted.
A computer program for causing an ejection timing adjusting apparatus to operate, the program causing the ejection timing adjusting apparatus to carry out:
forming adjustment patterns on a medium by shifting relative ejection timings of liquid droplets from a first nozzle row and a second nozzle row lined up in a direction intersecting the row direction in which nozzles of the first nozzle row and the second nozzle row are lined up, while shifting the first nozzle and the second nozzle in respect to the medium in the intersecting direction, and
determining adjustment amounts of relative ejection timings of the first nozzle row and the second nozzle row based on the adjustment patterns,
wherein the adjustment patterns are formed in a plural number in the intersecting direction separated from each other by a predetermined distance, and
the ejection timing is adjusted based on the average of the adjustment amounts determined based on the adjustment patterns.
Through this, the ejection timing of liquid droplets ejected from a plurality of heads can be properly adjusted.
Overall Configuration
The computer 110 is provided with a CPU 113, a memory 114, an interface 112, and a recording/reproducing device 140. The CPU 113 executes various programs such as a printer driver, and for example carries out image processing on images to be printed by the printer 1, which is discussed later. The memory 114 stores programs such as a printer driver and data. The interface 112 is an interface such as USB or a parallel interface for connecting to the printer 1. The recording/reproducing device 140 is a device such as a CD-ROM drive or a hard disk drive for storing programs and data.
The computer 110 is communicably connected to the printer 1 via the interface 112, and outputs print data corresponding to an image that is to be printed, to the printer 1 in order to cause the printer 1 to print that image.
A printer driver is installed on the computer 110. The printer driver is a program for causing the display device 120 to display a user interface and for converting image data outputted from an application program to print data.
Regarding Configuration of the Printer
The printer 1 has a paper transport mechanism 20, a carriage movement mechanism 30, a head unit 40, a detector group 50, an ASIC 60, and a drive signal generation circuit 70. The printer 1 receives print data from the computer 110. Then, based on the received data, the printer 1 controls various sections of the printer 1 (the paper transport mechanism 20, the carriage movement mechanism 30, the head unit 40, and the drive signal generation circuit 70) to print an image on the paper S.
The status of the printer 1 is monitored by the detector group 50. The detector group 50 outputs detection results to the ASIC 60. Then, based on these detection results, the ASIC 60 controls the various sections.
The paper transport mechanism 20 is for feeding the paper S as a medium to a printable position, and transporting this paper S with a predetermined transport amount in the transport direction. As showing in
The carriage movement mechanism 30 is for moving the carriage CR attached with the head unit 40 in the movement direction of the carriage CR. The carriage movement mechanism 30 has a carriage motor 31, a guide shaft 32, a timing belt 33, and a drive pulley 34. Then, when the carriage motor 31 is controlled by the ASIC 60, the movement of the carriage CR in the movement direction is controlled. When the carriage motor 31 operates, the carriage CR moves along the guide shaft 32. Along with this, the head unit 40 also moves in the movement direction of the carriage.
The head unit 40 is for ejecting ink droplets on the paper S. The head unit 40 has a first head 410 and a second head 420. The first head 410 and the second head 420 are for forming dots by ejecting ink droplets on the paper S.
The first head 410 and the second head 420 respectively have four nozzle rows, and each nozzle row has a plurality of nozzles (here, 180 nozzles). The first head 410 and the second head 420 are provided to the carriage CR, therefore when the carriage CR moves, the first head 410 and the second head 420 also move in the same direction. Then, when the first head 410 and the second head 420 intermittently eject ink while moving, dot rows along the movement direction are formed on the paper S.
The detector 50 includes a linear encoder, and the position of the carriage CR can be grasped by the ASIC 60. Then, the predetermined amount of movement of the carriage CR can be controlled by the ASIC 60.
Regarding Configuration of Head Unit
Referring to
Further, each head of the head unit 40 includes a head controller HC. Furthermore, the driving pulse applied to the piezo element 417 of each nozzle is selected under the control of the head controller HC. Ink droplets are ejected from the individual nozzles due to the application of the driving pulses to the piezo elements 417. The head controller HC is controlled by the ASIC 60. Through this, the ejection timing can be shifted for each nozzle by the ASIC 60.
These heads are disposed such that the nozzle row direction corresponds to the paper transport direction. The first head 410 and the second head 420 respectively include four nozzle rows so as to eject four colors of ink droplets. The nozzles included in each nozzle row are 180 nozzles, namely #1-#180. The distance between nozzles in the nozzle rows (nozzle pitch P) is 1/180 inch.
The second head 420 is disposed shifted to the upstream side by half the nozzle pitch (P/2) in the paper transport direction with respect to the second head 410. Therefore, the nozzle #1 of the first head 410 is disposed between the nozzle #1 and the nozzle #2 of the second head 420. Specifically, the nozzle of the first head 410 is disposed so as to be positioned between two nozzles of the second head 420. In this manner, a resolution of 360 dpi is realized in the paper transport direction with the first head 410 and the second head 420.
The first head 410 and the second head 420 are disposed so as to overlap each other with respect to the movement direction of the carriage CR. As described above, the nozzle pitch of each head is 180 dpi. Nozzles of these two heads are disposed such that the nozzles of one head are positioned between the nozzles of the other head. In order to realize a resolution of 360 dpi with these heads, it is required to adjust the ejection timing of ink droplets such that the landing position of ink droplets ejected by the first head 410 and that of ink droplets ejected by the second head 420 match with respect to the movement direction of the carriage CR. An adjustment pattern described below, for example, can be used for adjusting the ejection timing.
Adjustment Pattern of Reference Example
Each head includes a black ink nozzle row K, a cyan ink nozzle row C, a magenta ink nozzle row M and a yellow ink nozzle row Y. Here, the description is given assuming that only the black ink nozzle row K is used. It should be noted that the black ink nozzle row K of the first head 410 corresponds to the first nozzle row, and the black ink nozzle row K of the second head 420 corresponds to the second nozzle row.
The adjustment pattern is shown on the left side in the figure. Here, there is described the adjustment pattern for when the carriage CR moves from the left side to the right side in the movement direction in the figure. The adjustment pattern is formed as a result of ink droplets being ejected from the respective nozzles of the first head 410 and the second head 420. In the adjustment pattern shown in
The ejection timing of the first lines is adjusted such that the first lines are on a straight line in the paper transport direction. On the other hand, the second lines are formed so as to be gradually shifted in the movement direction of the carriage CR. For this purpose, the ejection timing from the nozzles of the second head 420 is shifted by small degrees. A figure is indicated next to each second line. Each figure is the adjustment amount indicating for the second line next thereto, i.e., the amount (μm) by which the printer intended to shift the second line to the right side (right side in the drawing) in the movement direction of the carriage CR with respect to the first line when forming the second line. For example, “+20” means the ejection timing was controlled such that the printer 1 forms the second line shifted by 20 μm to the right side in the movement direction with respect to the first line. This adjustment amount can also be understood as indicating the shifted ejection timing. These adjustment amounts are not recorded on the paper in actuality, but they are shown in
If the product is manufactured as designed, the second line formed with an adjustment amount of “0” is supposed to match the first line with respect to the movement direction of the carriage CR. However, due to various errors in various sections of the printer 1, the second line formed with an adjustment amount of “0” sometimes does not match the first line with respect to the movement direction. Therefore, the ink droplet ejection timing is adjusted with reference to the adjustment amount of the adjustment pattern, so that the landing position of the ink droplets ejected from the first head matches that of the ink droplets ejected from the second head with respect to the movement direction.
For example, in the case of
Movement Error Caused by Decentering
The drive pulley 34 may be decentered due to variance in quality. When the drive pulley 34 is decentered, the distance to the rotational center varies depending on the location on the circumferential surface of the drive pulley 34. Even if the rotation amount of the drive pulley 34 is the same, the movement amount varies depending on the location on the circumferential surface of the drive pulley 34.
The first head 410 and the second head 420 are held by the carriage CR at a certain distance in the movement direction (referred to as a “head-to-head distance”). Therefore, in order for ink droplets to land on the same position with respect to the movement direction of the carriage, movement by the head-to-head distance is required to be carried out after ejection of ink droplets from the first head 410 before ejection of the ink droplets from the second head 420. However, if the drive pulley 34 is decentered as described above, the movement amount ends in varying. In that case, movement carried out after forming the first line before starting forming the second line is also affected by the variance in the movement amount, which causes a movement error. Then, even if the liquid droplet ejection timing is adjusted based on the adjustment pattern, which is formed while affected by the movement error, correct adjustment of the ejection timing is impossible.
In
In
Referring again to
For example, in order to simplify the description, it is assumed that the first line is formed when the rotational position X is “0” (
At this time, the movement error at the rotational position X of the reference point P=β is E1′. The movement error E′ produced due to decentering can be expressed as a function of the rotational position X.
Regarding Actual Movement Error
The AC component of the movement error E is caused by decentering of the drive pulley 34 as described above, and forms a sine curve with a maximum amplitude of “D”. The AC component of the movement error at the oscillation center thereof is “e”. If the drive pulley 34 is not decentered, and the movement error does not contain the AC component, the amount of the movement error to be produced will be “e”. By adjusting the ejection timing of ink droplets from the second head such that the movement error “e” becomes “0” when the drive pulley 34 is not decentered, it is possible to constantly match the first line and the second line formed with an adjustment amount of “0”.
Even when the drive pulley 34 is decentered and the movement error contains the AC component, it is preferable that the ejection timing of ink droplets from the second head is adjusted such that the movement error value “e” at the oscillation center (constant component value) becomes “0”. The reason for this is described below.
The adjustment pattern on the left side of
The adjustment pattern on the left side of
When the ejection timing of ink droplets is adjusted such that the movement error at the point A or B becomes “0”, the maximum shift amount between the first line and the second line becomes “2D”. On the other hand, when the ejection timing of the ink droplets is adjusted such that the movement error at the point C becomes “0”, the maximum shift amount between the first line and the second line becomes “D”. Therefore, it is preferable that the ejection timing of the ink droplets is adjusted such that the movement error at the point C becomes “0” (the movement error at the oscillation center is “0”) because of the smaller maximum shift amount.
If the point where the AC component of the movement error is “0” (the point C) can be determined during formation of the adjustment pattern, it is possible to adjust the ejection timing by forming the adjustment pattern at the point corresponding to the rotational position X=c. However, there is a problem that it is difficult to determine the point where the rotational position X=c during formation of the adjustment pattern. Therefore, in a first embodiment described next, a method is proposed by which the ejection timing of ink droplets can be adjusted such that the movement error becomes “0” at the oscillation center thereof, even when it is difficult to determine the point where the rotational position X=c.
At the time 1, ink droplets are ejected from the first head to record the first line of the adjustment pattern 1. Next, at the time 2, ink droplets are ejected from the second head to record the second line of the adjustment pattern 1. However, due to a movement error E3, the first line and the second line do not match with respect to the movement direction.
At the time 3, ink droplets are ejected from the first head to record the first line of the adjustment pattern 2. Next, at the time 4, ink droplets are ejected from the second head to record the second line of the adjustment pattern 2. However, due to a movement error E4, the first line and the second line do not match with respect to the movement direction.
A rotation angle γ of the drive pulley 34 for the rotation after the first line of the adjustment pattern 1 has been formed and before forming the second line of the adjustment pattern 1 starts is the same as that for the rotation after the first line of the adjustment pattern 2 has been formed before forming the second line of the adjustment pattern 2 starts. As described above, the adjustment pattern 1 and the adjustment pattern 2 are formed separated from each other by a distance corresponding to a half rotation (“π”) of the drive pulley 34.
From the time 1 to the time 2, a portion L on the circumference of the drive pulley 34 passes the top of the circumference in order to move the belt and move the carriage CR. Therefore, the length of the portion of the circumference L corresponds to the movement amount during this movement. This movement amount contains the movement error E3. From the time 3 to the time 4, a portion M on the circumference of the drive pulley 34 passes the top of the circumference in order to move the belt and move the carriage CR. Therefore, the length of the circumference M corresponds to the movement amount during this movement. This movement amount contains the movement error E4.
The movement errors at the rotational positions that are shifted from each other by a distance corresponding to a half period (“π”) can offset the AC components contained in the respective movement errors by averaging the same. Therefore, by averaging the movement errors, it is possible to obtain the movement error when the drive pulley 34 is not decentered. In other words, the average of the movement errors E3 and E4 represents a consistent movement error when the drive pulley 34 is not decentered.
Incidentally, when the drive pulley 34 is not decentered, the consistent movement error component can be removed by adjusting the ejection timing of ink droplets by a shift amount between the first line and the second line, so that the landing position of ink droplets from the first head and that of ink droplets from the second head can be aligned. However, even formation of the adjustment pattern is affected by the AC component of the movement error due to decentering of the drive pulley 34. Accordingly, the AC component of the movement error needs to be removed also when the ejection timing is adjusted.
With regard to this issue, as described above, the issue can be solved based on the principle that by averaging the respective movement errors at the rotational positions that are shifted from each other by an amount of “π”, it is possible to obtain the movement error that offsets the AC components of the respective movement errors.
Again,
Specifically, the adjustment amount indicating the ejection timing judged suitable in the adjustment pattern 1 and that indicating the ejection timing judged suitable in the adjustment pattern 2 are averaged. Then, the average value thus obtained shall be the adjusted ejection timing. The adjustment amount corresponds to a consistent component “e” in the movement error described above. This obtained average value is set again in the printer 1 as the adjusted ejection timing, and thereby the ejection timing can be adjusted such that the maximum shift amount between the first line and the second line becomes the smallest.
In the adjustment pattern 1, the first line and the second line match with an adjustment amount of “+20”. In the adjustment pattern 2, the first line and the second line match with an adjustment amount of “0”. Accordingly, the average adjustment value is “+10”. Then, by readjusting the ejection timing such that ink droplets ejected from the second head land on the further right side (assuming that the movement is from the left side to the right side) by 10 μm, appropriate ejection timing can be achieved.
When the adjustment pattern is not formed at every rotational angle of “π” of the drive pulley 34, by obtaining the above-described average of the adjustment amounts, it is at least possible, by obtaining the average of adjustment amounts as described above, to obtain the adjustment amount of the ejection timing by which the movement error becomes “0” at a point close to the oscillation center thereof. Therefore, even if the adjustment pattern is not formed at every rotational angle of “n” of the drive pulley 34, it is possible to obtain a favorable adjustment amount of the ejection timing.
In the embodiment, the ejection timing is adjusted by using a plurality of adjustment patterns based on the above principle.
Procedure of the Method for Adjusting Ejection Timing
Firstly, four adjustment patterns 1 to 4 are formed at every rotational angle of “π” of the drive pulley 34 on a paper (S101).
After these adjustment patterns have been formed, the first line and the second line that match the most with respect to the movement direction are determined for each adjustment pattern, and the corresponding adjustment amounts are determined (S102). For example, in the adjustment pattern 1, the first line and the second line match the most with respect to the movement direction when the adjustment amount is “0”. Therefore, it is determined for the first adjustment pattern 1 that the ejection timing with an adjustment amount of “0” is the best ejection timing with respect to the movement direction. In a similar manner, determination is made for the adjustment patterns 2 to 4. According to
After the adjustment amounts of the ejection timing have been determined as above, an average value of the adjustment amounts is obtained (S103). In
Once the adjustment amount of the ejection timing is obtained, the ejection timing of ink droplets are adjusted such that the ejection timing is shifted by the amount corresponding to the obtained adjustment amount. This adjustment can be performed by changing the ejection timing by the amount corresponding to the adjustment value via a user interface of the printer 1. Also, the adjustment amount may be sent to the printer 1 via the computer 110 connected to the printer 1.
The average adjustment amount of the printer described here was “+10”. Accordingly, by readjusting the ejection timing to a delayed timing such that the ink droplets ejected from the second head 420 land at the position shifted by 10 μm to the further right side in the movement direction, proper ejection timing can be achieved.
Here, although the fluctuation in the movement amount was described taking decentering of the drive pulley 34 as an example, the ejection timing can be adjusted based on the same principle also in the case in which carriage motor 31 for driving the drive pulley 34 is decentered. That is, a carriage motor 31 may be used as a rotational member to move the carriage CR.
Other Configurations of Nozzles
A case is also possible in which the user desires to perform printing at a resolution increased with respect to the paper transport direction. Next, a configuration of the head is described for performing printing at a resolution increased with respect to the paper transport direction.
The first head 410′ includes two nozzle rows for each color, namely, eight nozzle rows in total. In this description black ink nozzles K is used as an example. The black ink nozzles K are made up of two nozzle rows, that is, an odd-numbered nozzle row and an even-numbered nozzle row. The odd-numbered nozzle row and the even-numbered nozzle row are disposed shifted from each other with respect to the movement direction. Each even-numbered nozzle is disposed so as to be placed at the center of two odd-numbered nozzles. For example, the nozzle #2 is disposed so as to be positioned between the nozzle #1 and the nozzle #3. Through this, the dot pitch that can be realized by the first head 410′ alone is 360 dpi. Specifically, as shown in
The second head 420′ has the same head configuration as the first head 410′. The second head 420′ is disposed shifted from the first head 410′ by an amount corresponding to P/2 in a transport direction. In other words, the nozzle #1 of the first head 410′ is disposed so as to be positioned between the nozzle #1 and the nozzle #2 of the second head 420′. Through this, the dot pitch that can be realized by the first head 410′ and the second head 420′ is 720 dpi.
It should be noted that although the odd-numbered nozzle row and the even-numbered nozzle row of the first head 410′ are disposed shifted from each other with respect to the direction intersecting the paper transport direction, the ejection timing of ink droplets onto the paper is adjusted such that the landing positions thereof match with respect to the carriage CR movement direction.
Through this, it is possible to perform printing at 720 dpi with respect to the paper transport direction. At such time as well, the ejection timing of ink droplets from the first head and the second head needs to be adjusted. In such a case as well, the ejection timing can be adjusted in the same manner as described above.
The above described technique can be applied to various industrial apparatuses, in addition to a printing method that involves ejecting ink onto paper or the like to perform printing. Typical examples of this include printing apparatuses (methods) for printing patterns on cloths, circuit board manufacturing apparatuses (methods) for forming circuit patterns on circuit boards, DNA chip manufacturing apparatuses (methods) for manufacturing DNA chips by applying a solution in which DNA is dissolved to a chip, and manufacturing apparatuses (methods) for displays such as organic EL displays.
The foregoing embodiment is merely for facilitating the understanding of the invention, but is not meant to be interpreted in a manner limiting the scope of the invention. The invention can of course be altered and improved without departing from the gist thereof and includes functional equivalents. In particular, the embodiments mentioned below are also included in the scope of invention.
Regarding the Heads
In the foregoing embodiment, ink was ejected using piezoelectric elements. However, the method for ejecting liquid is not limited to this. Other methods, such as a method for generating bubbles in the nozzles through heat, may also be employed.
Also, in the foregoing embodiments, the head is provided in the carriage. However, it is also possible to provide the head in an ink cartridge that can be attached and detached to and from the carriage.
(1) In the foregoing embodiments, a step is carried out that involves forming adjustment patterns on the paper S by shifting relative ejection timings of ink droplets from the nozzle rows of the first head 410 and the second head 420 lined up in the direction intersecting a row direction in which nozzles of the nozzle rows of the first head 410 and the second head 420 are lined up, while shifting the nozzle row of the first head 410 (black nozzle row for example) and the nozzle row of the second head 420 (black nozzle row for example) in respect to the paper S in the direction intersecting the nozzle rows. Shifting the ejection timing of ink droplets corresponds to shifting the landing position of ink droplets.
Next, a step of determining the adjustment amounts of relative ejection timings of the first nozzle row and the second nozzle row based on the adjustment patterns is carried out.
Then, a plurality of adjustment patterns are formed separated from each other by a predetermined distance in the direction intersecting the nozzle rows. Also, the ejection timing is adjusted based on an average of the adjustment amounts determined based on the respective adjustment patterns.
Through this, the ejection timing of ink droplets ejected from a plurality of heads can be properly adjusted.
(2) The above-described predetermined distance is the circumferential length of the rotating member (such as a drive pulley) for shifting the nozzle row of the first head 410 and the nozzle row of the second head 420 when rotated a half rotation.
Through this, the most suitable ejection timing can be achieved by adjustment.
(3) The number of the adjustment patterns formed is any even number, and the ejection timing is adjusted based on the average of the adjustment amounts formed based on these adjustment patterns in an even number.
By forming the adjustment patterns in an even number, and adjusting the ejection timing based on the average of adjustment amounts in an even number in this manner, it is possible to offset the error of the landing position in the carriage movement direction included in the adjustment pattern caused by decentering of the drive pulley 34.
(4) Furthermore, with respect to the nozzle row direction of the first head 410, each nozzle of the nozzle row of the first head 410 is disposed so as to be positioned between two nozzles of the nozzle row of the second head 420.
Through this, it is possible to double the resolution in the nozzle row direction.
(5) The adjustment pattern is formed as follows; the landing position of ink droplets from the nozzle row of the second head 420 is shifted in a direction intersecting the nozzle row, with respect to the landing position of liquid droplets from the nozzle row of the first head 410, as a result of the ejection timing of ink droplets from the nozzle row of the second head 420 being shifted for each nozzle.
Through this, the landing position of ink droplets from the second head 420 is gradually shifted with respect to the landing position of ink droplets from the first head 410, so that the suitable ejection timing can be selected based on the landing position of ink droplets ejected at the shifted ejection timing.
(6) Also, the adjustment pattern is formed as follows; ink droplets ejected from a predetermined number of nozzles of the nozzle row of the first head 410 and those ejected from a predetermined number of nozzles of the nozzle row of the second head 420 land alternately with respect to the nozzle row direction of the first head 410.
Through this, ink droplets ejected from the first head and those from the second head respectively land on the paper S in a width corresponding to the predetermined number of nozzles. Therefore, the ejection timing can be determined based on the shift amount with respect to the movement direction.
(7) Furthermore, it is apparent that an ejection timing adjusting apparatus described below is possible. The ejection timing adjusting apparatus includes a recording device and an input device (such as a keyboard of the computer 110). The recording device forms adjustment patterns on the paper S by shifting relative ejection timings of ink droplets from the nozzle rows of the first head 410 and the second head 420 lined up in a direction intersecting a row direction in which nozzles of the nozzle rows of the first head 410 and the second head 420 are lined up, while shifting the nozzle rows of the first head 410 and the second head 420 in respect to the paper S in the intersecting direction of the nozzle rows of the first head 410 and the second head 420. The input device inputs the adjustment amounts of relative ejection timings of the nozzle rows of the first head 410 and those of the second head 420 based on the adjustment patterns.
A plurality of adjustment patterns are formed separated from each other by a predetermined distance in a direction intersecting the nozzle rows. Then, the ejection timing adjusting apparatus further includes an arithmetic processing section for obtaining the ejection timing based on the average of the adjustment amounts inputted based on the respective adjustment patterns.
Through this, the ejection timing of ink droplets ejected from the plurality of heads can be properly adjusted.
(8) It is apparent that a program is possible for causing a computer to execute the above methods, which thereby realizes the above-described ejection timing adjusting apparatus.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-341514 | Dec 2006 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6241334 | Haselby | Jun 2001 | B1 |
| 7258429 | Takahashi et al. | Aug 2007 | B2 |
| Number | Date | Country |
|---|---|---|
| 10-329381 | Dec 1998 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20080143769 A1 | Jun 2008 | US |
