The invention relates to a method for analyzing the operation and for optimizing the operation of garbage incineration plants in accordance with the preamble of claim 1.
From EP 1 698 827 it is known practice to determine the CO2 content of the flue gas from, for example, a garbage incineration plant in order on that basis to gauge the “combustion intensity” and, if a certain level is exceeded, to regulate the ratio of the oxygen mass flow rates of primary combustion gas and secondary combustion gas in such a way that it drops below this level again.
From the applicant's EP 1 715 339 it is known practice, for the purpose of ascertaining the fractions of biogenic and fossil energy sources of a garbage incineration plant, to perform mandatory equalization of at least three balances selected from eight balances. This method is very exact, but requires a certain cost and complexity of apparatus and process.
Garbage incineration plants, as the name indeed suggests, carry out incineration of garbage and hence of a fuel which has a very heterogeneous composition and more particularly a fluctuating ratio of biogenic waste constituents to fossil waste constituents, including plastics of all kinds, among others. Every garbage incineration plant is designed for a ratio between these two fractions that is anticipated on the basis of studies, and exhibits the best operating results when that ratio is present. As a result of the entirely erratic supply of waste—this is the case even when extremely uniform mixing is the aim when charging the bunker and when circulating the waste in the bunker from which the combustion chamber of the garbage incineration plant receives its combustion material, on the basis of empirical values—there are, over time, unwanted changes in the fuel composition in the combustion chamber, which affects the incineration process, the energy recovered (converted), and the flue gas properties as well, where these changes can best be made manifest.
The following must also be noted: there is not really a precisely defined ratio of biogenic to fossil carbon as a design parameter for garbage incineration plants. Nor is it a problem, in terms of technical operation, to operate the plant with a constant different ratio of biogenic to fossil. What is problematic are short-term changes in the composition of the fuel.
Hence for virtually all kinds of fossil fuels, based on stoichiometric supply of air (hence 0 vol % of oxygen in the flue gas), the CO2 fraction obtained is between 15 and 17.6 vol % if natural gas and methane—which, indeed, occur hardly at all in garbage incineration (with the exception of supporting fuels)—are disregarded. In comparison to this, in the case of typical biogenic fuels, the CO2 fraction obtained in the flue gas (with stoichiometric supply of air) is between 19.1 (kitchen wastes) and 21 (cellulose) vol %, as evident from Table 1 below.
Differences in waste composition, and the temporal fluctuations arising as a result of the random supply, are inconvenient since garbage incineration plants are typically also used for energy recovery (in actual fact, conversion) and for that purpose the amount of steam (at constant temperature and constant pressure) generated per hour is to be as uniform as possible. In the prior art this is achieved in some cases via automated or manually controlled mixing of the supplied waste in the garbage bunker, using the bunker crane (see
From existing measurements and studies on different plants, it is apparent that for a garbage incineration plant having an annual capacity of 200 000 metric tons, as a result in particular of short-term fluctuations in the composition of the fuel supply, between €200 000.00 and €500 000.00 cannot be earned or must be spent on ancillary fuels (typically natural gas or fuel oil), which not only represents a large sum per plant but also becomes a significant economic quantity, owing to the fact that in Europe there are about 400 garbage incineration plants with a size of this kind.
It is an aim and object of the invention to specify a method of the above-stated kind that allows the variations in operation to be reduced.
This is accomplished, in accordance with the invention, by a method which has the features indicated in the characterizing part of claim 1; in other words, the composition of the flue gas is monitored continually at least for the CO2 content and, from the result of the measurement, the need for a change in the composition of the fuel supply (that is, better mixing) is derived and implemented. In one embodiment, this parameter is used to gauge the composition of the waste in the bunker, and the change in the charging or mixing of the fuel is implemented with regard to this composition.
The invention is described in more detail below with reference to the drawing, in which
Before addressing the individual representations in the drawing in more detail, the theoretical basis of the invention will be set out:
The combustion of different fuels is associated with a respectively characteristic flue gas composition (amount of O2 and CO2 in the dry flue gas—this can be obtained by calculating back from the amount measured in the damp flue gas, but in contrast to that amount is directly comparable and meaningful), this composition being dependent not only on the chemical composition of the fuel (amount of water, C, H, O, N, S, F, Cl, etc.) but also on the amount of the combustion air. For example, a larger amount of combustion air in the case of a particular fuel results in a higher O2 concentration and a lower CO2 concentration in the flue gas.
Through an arithmetic normalization of the flue gas composition to a constant oxygen content in the flue gas (e.g., residual oxygen content of 0% for stoichiometric air demand or constant air ratio number), changes in the flue gas composition are dependent exclusively on the fuel or its chemical composition.
This normalization of the flue gas composition (to an arbitrary flue gas oxygen content O2
For an exact calculation (taking account of the existing CO2 content in the combustion air/in the atmosphere) of the normalized CO2 concentration CO2
As already mentioned above, the dry flue gas composition normalized to a constant flue gas oxygen content, CO2
Accordingly, temporal variations in the dry flue gas composition (amount of CO2
Accordingly, for garbage incineration plants, the homogeneity/mixing of the garbage input can be gauged from the temporal variation of CO2
Bunker garbage mixing can be monitored and hence also controlled on the basis of the temporal variation of CO2
The aim of the garbage incineration plant operator is to ensure maximally constant (small fluctuations) composition of the waste input, since this is the only way of ensuring optimal (energy-efficient) operation.
Table 1 below, already addressed above, shows examples of normalized flue gas composition (flue gas composition referred to 0 vol % oxygen) for different fuels, expressed by CO2
From Table 1 above it is evident that in comparison to fossil fuels, biogenic fuels/wastes have a higher value of CO2
Utilization of the invention for evaluating plant operation with regard to garbage mixing: By means of the method of the invention it is not only possible to monitor, and on that basis control, the current mixing/homogenization of the bunker garbage (see
It is possible, for example, to work out the fraction of operating hours where mixing/homogenization of the bunker is very good or bad (see
From the analyses for 2 garbage incineration plants (plants A and B) it is evident, for example, that the homogenization of the bunker garbage is achieved more effectively in plant B, as the number of operating hours with low waste input variability (expressed by the standard deviation of the fraction of biogenic carbon over 4 h) is significantly higher (see
From the evaluations relating to the influence of the temporal variability of bunker garbage composition (expressed through the standard deviation of the fraction of biogenic carbon over 4 h) on plant operation, it emerges for garbage incineration plant A that as the temporal variability of the waste composition becomes higher (standard deviation of >5% of the biogenic carbon fraction: low level of mixing/homogenization of the bunker garbage), the mean consumption of fuel increases (from approximately 0 to 225 kg/h), the mean production of steam by the plant decreases (from 106.2 t/h to 102 t/h), the mean throughput of waste decreases (from 29 t/h to 27.6 t/h), and at the same time the mean oxygen concentration in the flue gas increases (from 7.5 vol % to 8.05 vol %); see
By means of the method of the invention, these losses can for the first time be quantified and explained in concrete terms with the temporal variability of the composition of the waste input (mixing/homogenization of the bunker garbage), and virtually in real time as well, something which was hitherto not possible.
Utilization of the invention for showing biogenic and fossil energy source fractions and fossil and biogenic carbon dioxide emissions of the incineration plant:
The method of the invention is not only suitable for optimizing operation but instead can also be used approximately for showing biogenic and fossil energy source fractions and fossil and biogenic carbon dioxide emissions of the incineration plant, using, for example, the relationship represented in
At the left-hand edge, from top to bottom, a number of fossil fuels in BLACK:
The numbers for the chemical composition of plastics mix and biogenic mix, respectively, come from studies carried out in connection with the aforementioned EP 1 715 339: “Method for ascertaining the fractions of biogenic and fossil energy sources” or in accordance therewith.
This direct correlation (conclusion) of CO2
In these cases, a more intense or more targeted mixing of the bunker garbage is required in order to ensure optimum operation (max. energy efficient, max. garbage throughput, and max. steam production by the garbage incineration plant).
Key:
Key:
A standard deviation of the fraction of biogenic carbon of <0.5% (column far right) represents very good mixing of the bunker garbage (low temporal variability), whereas a standard deviation of >5% (column far left) points to poor mixing of the bunker garbage (high temporal variability of the waste composition).
Key:
A standard deviation of the fraction of biogenic carbon of <0.5% (column far right) represents very good mixing of the bunker garbage (low temporal variability), whereas a standard deviation of >5% (column far left) points to poor mixing of the bunker garbage (high temporal variability of the waste composition).
Key:
A standard deviation of the fraction of biogenic carbon of <0.5% (column far right) represents very good mixing of the bunker garbage (low temporal variability), whereas a standard deviation of >5% (column far left) points to poor mixing of the bunker garbage (high temporal variability of the waste composition).
In one embodiment of the invention, for every shovelful fed in (every quantum introduced into the combustion space), the point of its removal in the bunker is detected, this being possible through the control of the frame. After just a time which is characteristic of each plant, that is short overall, the waste composition in the shovelfuls considered affects the composition of the flue gases, and so rapidly there is sufficiently precise knowledge about the composition of the garbage stored in the bunker at the respective sites. As a result of the temporal sequence of the removals and their geometric relationship, this knowledge is continually updated, and rapidly takes account of changes arising from garbage newly introduced into the bunker, as well. In contrast to the prior art, therefore, it is not necessary, when feeding the garbage into the combustion space, to work on the basis of suppositions regarding the bunker garbage composition; instead, a statistically reliable and always up-to-date data stock is available regarding the distribution of the wastes in the bunker and their composition, and can be used not only for fuel charging but also for the mixing of the bunker garbage.
As a result of this measure, success is achieved not only in keeping the fluctuations smaller than in the prior art but also of compensating for them more rapidly than is possible in the prior art.
The following may be stated in summary:
The invention relates to a method for analyzing the operation of garbage incineration plants, which is characterized in that the amount of CO2 in the flue gas is measured and, optionally after return to the quantity CO2
The invention further relates to a method for optimizing the operation of garbage incineration plants, characterized in that the amount of CO2 in the flue gas is measured and, optionally after return to the quantity CO2
The invention also relates to a method for optimizing the operation of garbage incineration plants, characterized in that the amount of CO2 in the flue gas is measured and, optionally after return to the quantity CO2
An (arbitrary) combination of these stated methods is of course possible.
In one embodiment of these, optionally combined, methods,
In one development, when new garbage is introduced into the bunker, the location of the introduction is determined and stored, and up to the first withdrawal of a quantum from this location, the ratio of biogenic to fossil carbon at this bunker location is stored as unknown.
In the description and the claims, “substantially” denotes a deviation of up to 10% of the specified value, if particularly possible, both downwardly and upwardly, otherwise only in the meaningful direction; indications of degrees (angle and temperature) are therefore ±10°.
All amounts data and fractions data, especially those for the purpose of delimiting the invention, unless they relate to the specific examples, should be construed with a tolerance of ±10%; accordingly, for example, 11% means from 9.9% to 12.1%. In the case of designations such as “a/an/one solvent”, the word “a/an/one” should be regarded not as a number word but rather as the indefinite article or as a pronoun, unless something else is evident from the context.
Unless otherwise indicated, the term “combination” or “combinations” stands for all types of combinations, starting from two of the relevant constituents up to a multiplicity or all of such constituents; the term “containing” also stands for “consisting of”.
The features and variants indicated in the individual embodiments and examples may be used in free combination with those of the other examples and embodiments and particularly for characterizing the invention in the claims without necessarily including the other details of the respective embodiment or respective example.
Number | Date | Country | Kind |
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A50555/2019 | Jun 2019 | AT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AT2020/060246 | 6/17/2020 | WO |