Patent Application
20250237039
The present disclosure relates to a method for calculating an angle of repose of an excavated object held by a bucket, a system for calculating an angle of repose of an excavated object held by a bucket, and a loading machine.
In a technical field related to a loading machine including working equipment, a loading machine capable of obtaining the weight of a cargo material to be transferred as disclosed in Patent Literature 1 is known.
In order to optimize a loading work of a loading machine, for example, it is desirable that the loading machine adjusts, when an excavated object excavated by working equipment is loaded onto a haul vehicle, the excavated object to an appropriate weight that is optimal for the haul vehicle. In this regard, the weight of the excavated object held by the working equipment can be predicted before excavation by using an angle of repose. Therefore, it is desirable to easily calculate the angle of repose.
An object of the present disclosure is to easily calculate an angle of repose.
According to an aspect of the present invention, a method for calculating an angle of repose of an excavated object held by a bucket, the method comprises: calculating a bucket angle indicating an angle of the bucket with respect to a horizontal plane in a state where an inclination of a surface of the excavated object held by the bucket is maintained; measuring a weight of the excavated object; and calculating the angle of repose of the excavated object from shape data of the bucket, the bucket angle, and data of the excavated object including the measured weight.
According to another aspect of the present invention, a system for calculating an angle of repose of an excavated object held by a bucket, the system comprises: a processor, wherein the processor calculates a bucket angle indicating an angle of the bucket with respect to a horizontal plane in a state where an inclination of a surface of the excavated object held by the bucket is maintained, measures a weight of the excavated object, and calculates the angle of repose of the excavated object from shape data of the bucket, the bucket angle, and data of the excavated object including the measured weight.
According to still another aspect of the present invention, a loading machine comprises: a bucket; and a processor, wherein the processor calculates a bucket angle indicating an angle of the bucket with respect to a horizontal plane in a state where an inclination of a surface of an excavated object held by the bucket is maintained, measures a weight of the excavated object, and calculates an angle of repose of the excavated object from shape data of the bucket, the bucket angle, and data of the excavated object including the measured weight.
According to the present disclosure, it is possible to easily calculate an angle of repose.
Hereinafter, embodiments according to the present disclosure will be described with reference to the drawings, but the present disclosure is not limited the embodiments. Components of the embodiments to be described below can be combined as appropriate. In addition, some components are not used in some cases.
In the embodiments, a local coordinate system is set for a loading machine 1, and a positional relationship of each unit will be described using the local coordinate system. In the local coordinate system, a first axis along a left-right direction which is a vehicle width direction of the loading machine 1 is defined as an X axis, a second axis along a front-rear direction of the loading machine 1 is defined as a Y axis, and a third axis along a top-bottom direction of the loading machine 1 is defined as a Z axis. The X axis and the Y axis are orthogonal to each other. The Y axis and the Z axis are orthogonal to each other. The Z axis and the X axis are orthogonal to each other. A +X direction is a right direction, and a −X direction is a left direction. A +Y direction is a front direction, and a −Y direction is a rear direction. A +Z direction is a top direction, and a-Z direction is a bottom direction.
The vehicle body 2 supports the working equipment 6. The cab 4 is supported by the vehicle body 2. In the embodiment, the cab 4 is disposed in an upper portion of the vehicle body 2. A working equipment operation device 24 described below is disposed inside the cab 4. The wheels 5 support the vehicle body 2. The wheels 5 include front wheels 5F and rear wheels 5R.
The front wheel 5F is rotatable about a rotation 5 axis CXf. The rear wheel 5R is rotatable about a rotation axis CXr. When the wheel loader 1 travels straight, the rotation axis CXf of the front wheel 5F and the rotation axis CXr of the rear wheel 5R are parallel to each other. In the embodiment, the X axis is parallel to the rotation axis CXf of the front wheel 5F. The Z axis is orthogonal to a tread of the front wheel 5F in contact with a ground surface 200.
The working equipment 6 performs a predetermined work. The working equipment 6 is supported by the vehicle body 2. The working equipment 6 is connected to the vehicle body 2. The working equipment 6 includes a boom 12, a bucket 13, a bell crank 14, a bucket link 15, a lift cylinder 18, and a bucket cylinder 19.
A proximal end portion of the boom 12 is pivotably connected to the vehicle body 2. The boom 12 pivots about a pivot axis AXa with respect to the vehicle body 2. A bracket 16 is fixed to a middle portion of the boom 12.
A proximal end portion of the bucket 13 is pivotably connected to a distal end portion of the boom 12. The bucket 13 pivots about a pivot axis AXb with respect to the boom 12. The bucket 13 is disposed in front of the front wheel 5F. A bracket 17 is fixed to a part of the bucket 13.
A middle portion of the bell crank 14 is pivotably connected to the bracket 16. The bell crank 14 pivots about a pivot axis AXc with respect to the bracket 16. A lower end portion of the bell crank 14 is pivotably connected to a proximal end portion of the bucket link 15.
A distal end portion of the bucket link 15 is pivotably connected to the bracket 17. The bucket link 15 pivots about a pivot axis AXd with respect to the bracket 17. The bell crank 14 is connected to the bucket 13 via the bucket link 15.
The lift cylinder 18 operates the boom 12. A proximal end portion of the lift cylinder 18 is connected to the vehicle body 2. A distal end portion of the lift cylinder 18 is connected to the boom 12. The boom 12 pivots about a pivot axis AXe with respect to the lift cylinder 18.
The bucket cylinder 19 operates the bucket 13. A proximal end portion of the bucket cylinder 19 is connected to the vehicle body 2. A distal end portion of the bucket cylinder 19 is connected to an upper end portion of the bell crank 14. The bell crank 14 pivots about a pivot axis AXf with respect to the bucket cylinder 19.
In the embodiment, a dimension of the opening portion 136 on a YZ plane, that is, a dimension of a straight line connecting the blade end portion 13A and the upper end portion 13B on the YZ plane is defined as a length L. The dimension of the opening portion 136 in the left-right direction is defined as a width H. A cross-sectional area of the bucket 13 on the YZ plane is Abk. An angle formed by an inner surface of the bottom plate portion 131 and the straight line connecting the blade end portion 13A and the upper end portion 13B on the YZ plane is defined as a blade side opening angle θap. An angle formed by the inner surface of the bottom plate portion 131 and an inner surface of the upper plate portion 133 on the YZ plane is defined as an upper side opening angle θsp.
The raising operation of the boom 12 is an operation in which the boom 12 pivots about the pivot axis AXa in such a way that the distal end portion of the boom 12 is separated from the ground surface 200. In the present embodiment, when the lift cylinder 18 extends, the boom 12 performs the raising operation.
The lowering operation of the boom 12 is an operation in which the boom 12 pivots about the pivot axis AXa in such a way that the distal end portion of the boom 12 approaches the ground surface 200. In the present embodiment, when the lift cylinder 18 contracts, the boom 12 performs the lowering operation.
The tilting operation of the bucket 13 is an operation in which the bucket 13 pivots about the pivot axis AXb in such a way that the blade end portion 13A is separated from the ground surface 200 in a state where the opening portion 136 of the bucket 13 faces upward. When the bucket cylinder 19 extends, the bell crank 14 pivots in such a way that the upper end portion of the bell crank 14 moves forward and the lower end portion of the bell crank 14 moves rearward. When the lower end portion of the bell crank 14 moves rearward, the bucket 13 is pulled rearward by the bucket link 15 and performs the tilting operation. By causing the bucket 13 to perform the tilting operation in this manner, the excavation target is scooped by the bucket 13, and the excavation target is held by the bucket 13.
The dumping operation of the bucket 13 is an operation in which the bucket 13 pivots about the pivot axis AXb in such a way that the blade end portion 13A approaches the ground surface 200 in a state where the opening portion 136 of the bucket 13 faces downward. When the bucket cylinder 19 contracts, the bell crank 14 pivots in such a way that the upper end portion of the bell crank 14 moves rearward and the lower end portion of the bell crank 14 moves forward. When the lower end portion of the bell crank 14 moves forward, the bucket 13 is pushed forward by the bucket link 15 and performs the dumping operation. By causing the bucket 13 to perform the dumping operation in this manner, the excavation target held by the bucket 13 is discharged from the bucket 13.
In the excavation work, the wheel loader 1 moves forward toward the head 210 of earth as indicated by an arrow M1 in
Next, the wheel loader 1 moves rearward in such a way as to move away from the head 210 of earth as indicated by an arrow M2 in
Next, the loading work is performed. In the loading work, the wheel loader 1 moves forward toward the haul vehicle 220 as indicated by an arrow M3 in
After the excavated object is loaded onto the dump body 230 of the haul vehicle 220, the wheel loader 1 moves rearward in such a way as to move away from the haul vehicle 220 as indicated by an arrow M4 in
The wheel loader 1 repeats the above operation until the dump body 230 of the haul vehicle 220 is fully loaded with the excavated object or until the excavation of the head 210 of earth is completed.
The working equipment operation device 24 is disposed inside the cab 4. The working equipment operation device 24 is operated by the operator. The working equipment operation device 24 generates an operation signal for operating the working equipment 6. The operator operates the working equipment operation device 24 to operate the working equipment 6. The working equipment operation device 24 includes, for example, a boom operation unit 241 and a bucket operation unit 242.
The boom operation unit 241 is operated by the operator to operate the boom 12. The controller 50 controls the control valve 25 based on an operation signal from the boom operation unit 241. As the control valve 25 is controlled, the lift cylinder 18 is driven and the boom 12 is operated.
The bucket operation unit 242 is operated by the operator to operate the bucket 13. The controller 50 controls the control valve 25 based on an operation signal generated by the bucket operation unit 242. As the control valve 25 is controlled, the bucket cylinder 19 is driven and the bucket 13 is operated.
The operator command device 26 is operated by the operator to start processing of calculating an angle θ of repose described below. The operator command device 26 is, for example, a switch provided in the working equipment operation device 24. The operator command device 26 outputs an operation command signal for starting the processing of calculating the angle θ of repose to the controller 50.
The inclination measurement instrument 30 measures an inclination of the vehicle body 2. More specifically, the inclination measurement instrument 30 measures a vehicle body inclination angle θa indicating the inclination of the vehicle body 2 with respect to a horizontal plane. The inclination measurement instrument 30 is disposed on at least a part of the vehicle body 2. The inclination measurement instrument 30 is, for example, an inertial measurement unit (IMU). The inclination measurement instrument 30 outputs vehicle body inclination angle data, which is a measurement value, to the controller 50.
The boom angle sensor 31 measures an angle of the boom 12. More specifically, the boom angle sensor 31 measures a boom angle θb indicating the angle of the boom 12 with respect to the vehicle body 2 in a local coordinate system. The boom angle sensor 31 is, for example, an angle sensor disposed at a connection portion between the vehicle body 2 and the boom 12. In the embodiment, the boom angle θb is an angle formed by a line connecting the pivot axis AXa and the pivot axis AXb and a line connecting the rotation axis CXf and the rotation axis CXr. The boom angle sensor 31 may be a stroke sensor that measures a stroke of the lift cylinder 18. The boom angle sensor 31 outputs boom angle data, which is a measurement value, to the controller 50.
The bucket angle sensor 32 measures an angle of the bucket 13. More specifically, the bucket angle sensor 32 measures a bell crank angle θc indicating an angle of the bell crank 14 with respect to the boom 12 in the local coordinate system. The bucket angle sensor 32 is, for example, an angle sensor disposed at a connection portion between the boom 12 and the bell crank 14. In the embodiment, the bell crank angle θc is an angle formed by a line connecting the pivot axis AXc and the pivot axis AXf and a line connecting the pivot axis AXa and the pivot axis AXb. The angle of the bucket 13 with respect to the boom 12 in the local coordinate system corresponds to the bell crank angle θc on a one-to-one basis. The angle of the bucket 13 with respect to the boom 12 in the local coordinate system is calculated by measuring the bell crank angle θc. The bucket angle sensor 32 may be a stroke sensor that measures a stroke of the bucket cylinder 19. The bucket angle sensor 32 outputs bell crank angle data, which is a measurement value, to the controller 50.
The weight measurement device 33 measures a weight Wa of an excavated object 300 held by the bucket 13. The weight measurement device 33 is, for example, a pressure sensor that measures a pressure of a hydraulic oil in the lift cylinder 18 or a pressure sensor that measures a pressure of a hydraulic oil in the bucket cylinder 19. A load applied to the working equipment 6 changes between a state where the excavated object 300 is held by the bucket and a state where the excavated object 300 is not held by the bucket 13. The weight measurement device 33 measures the weight Wa of the excavated object 300 held by the bucket 13 by measuring a change in load applied to the working equipment 6. The weight measurement device 33 may be a load gauge disposed on at least a part of the working equipment 6. The weight measurement device 33 may directly measure the weight Wa of the excavated object 300. The weight measurement device 33 outputs weight data of the excavated object 300, which is a measurement value, to the controller 50.
The controller 50 includes a computer system. The controller 50 outputs a control command for controlling the wheel loader 1. As illustrated in
As illustrated in
The measurement value acquisition unit 60 acquires measurement values from the inclination measurement instrument 30, the boom angle sensor 31, the bucket angle sensor 32, and the weight measurement device 33. The measurement value acquisition unit 60 acquires the vehicle body inclination angle θa from the inclination measurement instrument 30. The measurement value acquisition unit 60 acquires the boom angle θb from the boom angle sensor 31. The measurement value acquisition unit 60 acquires the bell crank angle θc from the bucket angle sensor 32. The measurement value acquisition unit 60 acquires the weight Wa of the excavated object 300 from the weight measurement device 33.
The calculation unit 70 calculates the angle θ of repose of the excavated object 300 held by the bucket 13. The calculation unit 70 calculates the angle θ of repose of the excavated object 300 held by the bucket 13 based on various measurement values acquired by the measurement value acquisition unit 60 and data stored in the characteristic storage unit 120. The calculation unit 70 includes a bucket angle calculation unit 71 and an angle-of-repose calculation unit 72.
The bucket angle calculation unit 71 calculates a bucket angle θbk indicating the angle of the bucket 13 with respect to the horizontal plane. The bucket angle calculation unit 71 calculates the bucket angle θbk based on the vehicle body inclination angle data, the boom angle data, and the bell crank angle data. The bucket angle calculation unit 71 calculates the bucket angle θbk based on the vehicle body inclination angle θa, the boom angle θb, and the bell crank angle θc.
The angle-of-repose calculation unit 72 calculates the angle θ of repose indicating an angle of the surface of the excavated object 300 with the blade end portion 13A as a starting point. The angle-of-repose calculation unit 72 calculates the angle of repose of the excavated object based on shape data of the bucket 13 stored in the bucket data storage unit 130, the bucket angle θbk calculated by the bucket angle calculation unit 71, and data of the excavated object including the measured weight. In the present embodiment, the angle-of-repose calculation unit 72 calculates the angle θ of repose based on the shape data of the bucket 13 stored in the bucket data storage unit 130, the bucket angle θbk calculated by the bucket angle calculation unit 71, and data of the excavated object 300 including the weight Wa of the excavated object 300 measured by the weight measurement device 33 and a density ρ of the excavated object 300 stored in the characteristic storage unit 120.
The target weight setting unit 90 sets a target weight Wr indicating a target value of the weight Wa of the excavated object 300 held by the bucket 13. A target loading amount Tr of the excavated object 300 for the dump body 230 is stored in the target loading amount storage unit 140. The target loading amount Tr is a unique value defined for the haul vehicle 220. The target weight setting unit 90 sets the target weight Wr based on the target loading amount Tr stored in the target loading amount storage unit 140.
The working equipment control unit 100 controls a posture of the bucket 13 in such a way that the weight of the excavated object 300 held by the bucket 13 becomes the target weight Wr. The posture of the bucket 13 includes the bucket angle θbk indicating the angle of the bucket 13 with respect to the horizontal plane. During the excavation work, the working equipment control unit 100 controls at least one of the lift cylinder 18 or the bucket cylinder 19 to adjust the bucket angle θbk.
The characteristic storage unit 120 stores characteristic data of the excavated object 300. The characteristic storage unit 120 stores the density p of the excavated object 300 in advance as the characteristic data. The characteristic storage unit 120 stores the angle θ of repose of the excavated object 300 calculated by the angle-of-repose calculation unit 72 as the characteristic data.
The bucket data storage unit 130 stores the shape data of the bucket 13. More specifically, the bucket data storage unit 130 stores specification data or design data of the bucket 13 including dimensions of the bucket 13. The bucket data storage unit 130 includes, for example, the cross-sectional area Abk, the length L, the width H, the blade side opening angle θap, and the upper side opening angle θsp of the bucket 13.
The target loading amount storage unit 140 stores the target loading amount Tr of the excavated object 300 with respect to the dump body 230.
The actual loading amount storage unit 150 stores an actual loading amount Tp indicating an actual loading amount of the excavated object 300 loaded on the dump body 230. The predetermined work including the excavation work and the loading work is performed on one haul vehicle 220 a plurality of times. A weight calculation unit 84 adds the weight Wp of the excavated object 300 calculated in each of the plurality of times of excavation work, and stores the actual loading amount Tp in the actual loading amount storage unit 150.
The angle θ of repose is an inclination of the surface of the excavated object 300 with respect to the horizontal plane. The angle θ of repose changes, for example, depending on a property of the excavation target affected by weather or the like. In a case where the property of the excavation target is constant, the angle θ of repose does not change even when the bucket angle θbk indicating the angle of the bucket 13 with respect to the horizontal plane changes. In a case where the property of the excavation target changes, the angle θ of repose changes. For example, when the weather changes from fine weather to rainy weather, the property of the excavation target changes, and the angle θ of repose changes.
As illustrated in
A method for calculating the angle θ of repose will be described in detail. After the bucket 13 is fully loaded with the excavated object 300, a part of the excavated object 300 held by the bucket 13 is discharged as illustrated in
In a state where the angle of the surface of the excavated object 300 held by the bucket 13 on the YZ plane is the angle of repose, a volume V of the excavated object 300 is calculated from the cross-sectional area A of the excavated object 300 and the width H of the opening portion 136 stored in the bucket data storage unit 130 based on the following Equation (2).
V=A×H
The volume V of the excavated object 300 is calculated from Equations (1) and (2) based on the following Equation (3) using the length L, the width H, and the blade side opening angle θap of the bucket 13, and the upper side opening angle θsp of the bucket 13 when the bucket 13 is made horizontal (hereinafter, referred to as “when the bucket is horizontal”) stored in the bucket data storage unit 130.
The volume V of the excavated object 300 is calculated based on the following Equation (4) using the weight Wa of the excavated object 300 held by the bucket 13 measured by the weight measurement device 33 and the density p of the excavated object 300 stored in the characteristic storage unit 120.
The following Equation (5) is established from Equations (3) and (4). The angle θ of repose is calculated from Equation (5).
The operator excavates the head 210 of earth with the bucket 13 and holds the excavated object 300 (step SP11). More specifically, as illustrated in
Next, the operator discharges a part of the excavated object 300 in the bucket 13 (step SP12). More specifically, the operator causes the bucket 13 to perform the dumping operation to such an extent that the excavated object 300 is not completely discharged from the bucket 13 in a state where the bucket 13 is fully loaded with the excavated object 300. For example, the operator causes the bucket 13 to perform the dumping operation between a tilting operation position in step SP11 and a position with the bucket angle θbk of larger than 0°. When a part of the excavated object 300 is discharged from the bucket 13, the surface of the excavated object 300 held in the bucket 13 maintains the inclination in which the surface of the excavated object 300 remains at a predetermined position without sliding down with the blade end portion 13A as a starting point as illustrated in
Next, in the state of step SP12, the operator transmits, to the controller 50, a command to start processing of calculating the angle θ of repose (step SP13). More specifically, when the operator operates the operator command device 26, the operator command device 26 outputs, to the controller 50, an operation command signal to start processing of calculating the angle θ of repose.
The controller 50 acquires measurement values from a plurality of sensors (step SP14). More specifically, the measurement value acquisition unit 60 acquires the vehicle body inclination angle θa, the boom angle θb, the bell crank angle θc, and the weight Wa of the excavated object 300 in a state where the surface of the excavated object 300 held by the bucket 13 on the YZ plane maintains the angle of repose.
The controller 50 calculates the bucket angle θbk (step SP15). More specifically, the bucket angle calculation unit 71 calculates the bucket angle θbk based on the vehicle body inclination angle θa, the boom angle θb, and the bell crank angle θc acquired by the measurement value acquisition unit 60.
The controller 50 calculates the angle θ of repose (step SP16). More specifically, the angle-of-repose calculation unit 72 calculates the angle θ of repose based on detection data of the angle of the vehicle body 2, the specification data or design data of the bucket 13 stored in the bucket data storage unit 130, the weight Wa of the excavated object 300 acquired in step SP14, and the bucket angle θbk calculated in step SP15.
The controller 50 stores the angle θ of repose (step SP17). More specifically, the characteristic storage unit 120 stores the angle θ of repose calculated by the angle-of-repose calculation unit 72.
Various controls of the wheel loader 1 are performed using the angle θ of repose calculated in this manner.
As described above, in the embodiment, the angle θ of repose of the excavated object 300 can be calculated from the shape data of the bucket 13 stored in the bucket data storage unit 130, the bucket angle θbk, and the data of the excavated object 300 including the weight W of the excavated object 300 measured by the weight measurement device 33 and the density ρ of the excavated object 300 stored in the characteristic storage unit 120. In the embodiment, it is possible to calculate the angle θ of repose without providing a sensor other than a sensor installed for performing a predetermined work by the wheel loader 1.
In the embodiment, the shape data of the bucket 13 includes the length L, the width H, the blade side opening angle θap, and the upper side opening angle θsp of the bucket 13. According to the embodiment, the angle θ of repose can be calculated using the specification data or design data of the bucket 13. In the embodiment, the angle θ of repose can be calculated using the shape data of the bucket 13 stored in order to perform a predetermined work by the wheel loader 1.
In the embodiment, the bucket angle θbk can be calculated based on the detection data of the angle of the vehicle body 2 of the wheel loader 1 that supports the working equipment 6 and detection data of an angle of the working equipment 6.
In the embodiment, after the bucket 13 is fully loaded with the excavated object 300, a part of the excavated object 300 is discharged, so that the inclination of the surface of the excavated object 300 held by the bucket 13 is maintained. In the embodiment, the surface of the excavated object 300 can have the angle of repose by an operation normally performed by the wheel loader 1. According to the embodiment, it is possible to easily calculate the angle θ of repose without causing the wheel loader 1 to perform an operation different from a normal operation.
In
In the above-described embodiment, steps SP11 and SP12 of the flowchart illustrated in
The operator command device 26 according to the above-described embodiment is a switch, but is not limited thereto. The operator command device 26 may be, for example, a touch screen or a microphone. The touch screen includes a display and a touch panel. The operator may operate the touch screen to output a command to start processing of calculating the angle θ of repose to the controller 50. Alternatively, a command to start processing of calculating the angle θ of repose may be output to the controller 50 based on a speech input via the microphone.
In addition, although the loading machine 1 according to the above-described embodiment has been described as being operated by the operator, the present disclosure is not limited thereto. The loading machine 1 may be operated by a remote system. In this case, for example, a device having a function of the controller 50 and including a remote operation device is provided at a remote operation place. The angle θ of repose may be calculated remotely.
In the above-described embodiment, the loading machine 1 is a wheel loader, but the loading machine 1 is not limited thereto. For example, the loading machine 1 may be an excavator including loading type working equipment. In addition, the loading machine 1 may be an excavator including backhoe-type working equipment in which the opening portion 136 of the bucket 13 faces rearward in the excavation work.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-203509 | Dec 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/045610 | 12/12/2022 | WO |
