The present invention relates to a method for calculating a head loss coefficient and branch pipe flow distribution of a multi-point water intake, which is a hydraulic calculation method for pipelines and is a method for rapidly calculating head loss of a water intake and an inflow of each branch pipe when an offshore multi-point intake method is adopted in coastal industries.
A series multi-point water intake refers to a water intake facility where an environmental water body flows into a main pipe sequentially through a plurality of water-absorbing branch pipes arranged in series and enters a water using end, and is mainly applied to the situations where a water boundary is far away from the shore or the requirement on water quality is high under the conditions of large water intake, poor nearshore beach quality, gentle coastal slope or low water level. The series multi-point water intake is one of the most commonly used bed offshore water intake types in the coastal industries such as thermal power plants and nuclear power plants. Clarifying the head loss of the water intake is the basis of water intake engineering design. Due to the complex pipeline structure and internal flow state of the multi-point water intake, it is difficult to determine the overall head loss coefficient of the water intake, and there is no direct reference value in actual application. Meanwhile, due to the accumulation of the head loss of the continuous confluence pipeline, the inflow of each branch pipe of the multi-point water intake is uneven. It is very important to clarify the inflow of each branch pipe for the design of the structural strength of the water intake and the inflow velocity, as well as pipeline clogging prevention, gas etching prevention and biological volume loss. At present, there is no clear manual or specification reference to determine the head loss coefficient and flow distribution of the multi-point water intake. In the engineering practice, the scale model test is generally carried out for estimation, which requires long time and high cost, so it is difficult to realize in the preliminary design stage. Therefore, there is an urgent need for an effective method for rapidly calculating a head loss coefficient and flow distribution of a multi-point water intake.
To overcome the problem in the prior art, the prevent invention provides a method for calculating a head loss coefficient and branch pipe flow distribution of a multi-point water intake. The method utilizes the principle of water conservation in continuous composite pipe flow and the principle that the head loss between any two sections is equal in each flow path and the total mechanical energy loss is minimal and combines a relationship between the head loss of confluence port pipe flow and the flow distribution to put forward an iterative calculation method for a head loss coefficient of a series multi-point water intake and branch pipe flow distribution, so as to provide a basis for guiding the design of the multi-point water intake for coastal industrial water intake.
The objective of the present invention is implemented as follows: a method for calculating a head loss coefficient and branch pipe flow distribution of a multi-point water intake. A multi-point water intake facility calculated by the method includes: a main pipe buried in a water bottom seabed, the main pipe provided with a plurality of confluence ports, branch pipes each vertically connected to a corresponding one of the confluence ports, and a water-absorbing head immersed in water is arranged at a top end of each branch pipe. The method includes the following steps:
step 1: inputting and determining a structure and size information of the multi-point water intake, comprising: cross sectional area A of the main pipe of the multi-point water intake, a shape of each branch pipe, a length li of the branch pipe and cross sectional area Ai of the branch pipe, a smooth radius r of a confluence port of the branch pipe and the main pipe, a spacing L between the branch pipes, a flow Reynolds number Re and a rough height of a pipe material, wherein i is a serial number of the branch pipes arranged from upstream to downstream and is equal to 1, 2 . . . , n;
step 2: determining a pipeline resistance coefficient: determining a local resistance coefficient Kin of the water-absorbing head and an on-way friction resistance coefficient Kf of the main pipe and the branch pipes;
step 3: determining a head loss coefficient form at the confluence port: determining a calculation form of a head loss coefficient K→c of a confluence pipe according to shapes of the branch pipes and the main pipe, a flow area ratio, a confluence port angle and the smooth radius and according to a Gardel formula, wherein a loss coefficient of the i-th confluence port comprises a flowing loss coefficient of the branch pipes Ki, b→c of the i-th branch pipe and a penetrating flow loss coefficient Ki, t→c of flowing through the i-th confluence port from the upstream main pipe, the form of the Gardel formula is as follows:
wherein Kt→c is a penetrating flow loss coefficient, Kb→c is a flowing loss coefficient of the branch pipes, the subscript t represents upstream main pipe flowing, the subscript c represents main pipe downstream, θ is an included angle between the branch pipe and the main pipe upstream, θ=x/2 at the T confluence port, a dimensionless number is a flow ratio of a branch flow to a downstream main flow, RA is an area ratio of the branch pipe to the main pipe, and when considering the smooth angle confluence port situation, r is a smooth radius r;
step 4: pre-estimating or adjusting a trial flow: from i=2, pre-estimating a trial dimensionless flow Qi′ of the branch pipe i and an upstream accumulative flow
of the branch pipe i according to experience or existing data, or adjusting a trial flow Qi′ of the branch pipe i and an upstream accumulative flow
of the branch pipe i according to the trial result, wherein i is a value from 2 to n;
step 5: calculating a head loss K{circle around ({dot over (i)})}′ at a downstream confluence port of the branch pipe i: calculating a K{circle around ({dot over (i)})}′ of the confluence port from two flow paths respectively according to the branch pipe flow Qi′ and the upstream accumulative flow
obtained by trial calculation:
the first flow path is an upstream penetrating flow path PΣi-1
wherein K{circle around ({dot over (i)})}′|p
the second flow path is a branch pipe flowing flow path pi:
wherein K{dot over ({circle around (i)})}′|p
step 6: comparing the head losses calculated by the two flow paths: every time performing one-time adjustment on the branch pipe flow Qi′ and trial calculation on the head loss K{circle around ({dot over (i)})}′ of the branch pipe with a serial number i, that is, comparing the head losses calculated by the two flow paths PΣi-1 and pi for one time, judging whether they are equal, setting a threshold error which is used to judge whether the head losses are equal according to an expected flow precision requirement:
|K{circle around ({dot over (i)})}′|p
if “yes”, proceeding to a next branch pipe, and if “no”, returning to the step 4 and adjusting the trial-calculation flow, so that the cyclic iterative calculation is performed from i=2 to i=n, that is, the calculation of the most downstream confluence port is completed; and
step 7: performing overall calculation: when calculating the most downstream main pipe position Ω, that is, i=n, obtaining a loss coefficient Kn of a composite pipe here, then an overall head loss coefficient K and an overall head loss ΔH of a water intake system are respectively:
wherein in the formula,
is an average flow velocity of the most downstream main pipe, and g is a gravitational acceleration.
Further, if on-way diameters of the main pipe are different, K may be corrected when the head loss is calculated every time in the above step:
wherein Ad is area of a downstream main pipe, Au is area of an upstream main pipe, and Korigin is a head loss coefficient of each confluence port meeting a convergence threshold.
The present invention has the following beneficial effects: the flow of each branch pipe is adjusted and the head loss coefficient is repeatedly calculated by utilizing iterative calculation of the head loss coefficients of the flows in two directions, so that the head loss and the flow distribution proportion can be finally and accurately calculated; more accurate head loss and flow distribution proportion can be obtained without specially building a model for simulation; the design expenditure and time are greatly saved; and the method is a very excellent solution.
The present invention is further described with reference to the accompanying drawings and embodiments.
This embodiment is a method for calculating a head loss coefficient and branch pipe flow distribution of a multi-point water intake. A multi-point water intake facility calculated by the method includes: a main pipe 001 buried in a water bottom seabed, the main pipe is provided with a plurality of confluence ports 002 (generally are T-shaped confluence ports), branch pipes each vertically connected to a corresponding one of the confluence ports 003, and a water-absorbing head 004 immersed in water is arranged at a top end of each branch pipe, as shown in
The specific operation process and principle of the method in the embodiment are as follows, and the operation flow is shown in
firstly, structural information of the multi-point water intake is determined: inputting cross sectional area A of the multi-point water intake, a shape, length li and cross sectional area of a branch pipe, a spacing L between the branch pipes, a flow Reynolds number Re and a rough height of a pipe material, wherein the AA
A local resistance and an on-way resistance coefficient of a single structure are determined: determining a local resistance coefficient Kin of the water-absorbing head and an on-way friction resistance coefficient Kf of the main pipe and the branch pipes.
The forms of the head loss coefficients Ki,b→c and Ki,t→c of the T-shaped confluence port are determined according to the cross section area ratio and the shape type of the branch pipes and the main pipe. Ki,b→c and Ki,t→c are generally determined by an area ratio of branch/main pipes, a branch/main flow ratio and a critical distance. In application practice, for the determined multi-point water intake system, parameters such as the area ratio of the branch/main pipelines and the distance are determined constants; therefore, values of Ki,b→c and Ki,t→c are only functions of the flow ratio. The loss coefficients of the T-shaped confluence port are Ki,b→c and Ki,t→c. Cyclic iterative calculation: assuming the dimensionless inflow 1′ and 2′ of the branch pipes, the head loss coefficient K{circle around (2)}′ of an arrival position {circle around (2)} of a flow path p1 and a flow path p2 is calculated respectively based on this assumption. Generally speaking, p1 calculation includes the following parts:
of water-absorbing head 1
of water-absorbing the vertical pipe 1
of inlet 2
of vertical pipe 2
Then whether the loss coefficients calculated by the two paths are equal (K {circle around (2)}′|p
Incremental calculation is continued along the pipeline serial number according to the above calculation process, the head loss coefficient of a {circle around ({dot over (i)})} position is calculated by the loss coefficient Ki-1′ of the i-1 position calculated in the previous step and the assumed flow of the branch pipe i: calculating the head loss coefficient K{circle around ({dot over (i)})}′|p
in the section i-1 to i of the main pipe
of confluence port i
of inlet i
in vertical pipe i
of confluence port i
If comparison between K{circle around ({dot over (i)})}′|p
In the formula,
is an average flow velocity of the most downstream main pipe.
The multi-point water intakes arranged in series may be regarded as a continuous confluence pipeline. For a continuous confluence pipe with a constant main pipe on-way section, with the gradual confluence of the water flow, the total flow velocity of the main pipe gradually increases, but static pressure gradually decreases. For a short composite pipe, the static pressure decreasing towards the downstream end along the way will increase the flow of the branch pipe at the downstream end. Finally, the confluence quantity of the branch pipe at the near end is large and the confluence quantity of the branch pipe at the tail end is minimal.
The core of solving the flow distribution and the total loss coefficient of the series multi-point water intake is to clarify the form of a constraint function K ( )—the expression form of the local head loss and the on-way loss. A method for determining a head loss coefficient in a constraint formula is as follows:
Kin is a local head loss coefficient of the water flow entering from a water-absorbing head to the branch pipe, and the general expression is:
K
i,in=ξi
Wherein, ξ is a local resistance coefficient of an inlet of the water-absorbing head. In general, the water-absorbing heads of the multi-point water intakes have the consistent shape and size and have the same local head loss coefficient ξ which may be selected as a constant value by inquiring a local resistance coefficient table (a water inlet with a top cap+a gradient shrinkage section) according to the structural size form of the water-absorbing heads.
Kf represents an on-way head loss coefficient, and the general expression is:
λi, is an on-way friction resistance coefficient of the pipeline, which is related to a Reynolds number Re and relative roughness Δ of a vertical pipe. It may be calculated by an empirical formula according to the flow state:
In the actual engineering, a spacing Li-1-i between the branch pipes is generally about 3-5D. At this time, the local head loss of the confluence is absolutely dominant compared with the main pipe on-way loss, and an on-way head loss of a main pipe section between the adjacent vertical pipes may be completely covered by Δhi,→c. Therefore, the main pipe on-way head loss Δhi-1˜i,f≈0 is ignored.
K→c represents a branch flow confluence loss at the confluence port and a main pipe penetrating flow loss coefficient. The local head loss coefficient at the confluence port is closed related to a flow ratio, an area ratio and a smooth radius r, that is, Ki→c=function (RAi, RQi, r); therefore, the constraint formula function is a non-linear form. In the actual application, RAi and r have been determined, so f is only a function of RQi.
for the first branch pipe of the multi-point water intake of an upstream seal (Q0=0) a local loss coefficient at the confluence port may be expressed as K1,b→c=function(RA1,=1,r). However, in most cases, the head loss coefficient of the bending confluence pipeline needs to be necessarily corrected.
a certain power plant will adopt a 3-point water intake in the form of a buried culvert under a seabed to take water and cool. The structure of a water intake system is as shown in
in view of the constant area A of the main pipe in this example, the area Ai, the length 1i; and the spacing Li of each branch pipe are equal (i=1,2,3), so
The specific calculating process is as follows:
step 1: referring to the flow distribution in
According to the Gardel formula of the T-shaped confluence head loss coefficient, the head loss coefficient of the confluence port is also a function of a branch/main area ratio and a branch/main flow ratio:
Step 2: a total loss coefficient k{circle around (2)}′ (corresponding to the flow velocity at a position {circle around (2)}) from a flow path p1 to the position {circle around (2)}:
of inlet 1
of vertical pipe 1
Step 3: a total head loss coefficient K{circle around (2)}′ from a flow path p2 to the position {circle around (2)}:
of inlet 2
of vertical pipe 2
Step 4: a difference value between values of |k{circle around (2)}′|p1−k{circle around (2)}′|p2| obtained by two calculation methods is compared, |k{circle around (2)}′|p1−K{circle around (2)}′|p2|=0.06, and there is a certain error.
Flow distribution proportions are re-adjusted as 1′=0.285, 2′=0.315 and 3′=0.4. Then a flow path p1:
so that K{circle around (2)}′|p1=1.13 is obtained; and a flow path p2:
so that K{circle around (2)}′|p2=1.11 is obtained.
At this time, it is considered that the loss coefficients calculated by the two flow paths are basically equal, so 1=0.285, 2=0.315 and
are determined.
Step 5: a head loss coefficient of a position {circle around (3)} is continuously calculated. Firstly, a head loss coefficient from a flow path p1+2 to the position {circle around (3)} is calculated. According to the above calculation, K{circle around (2)}=1.12; and
is deduced through the pre-estimated 3′=0.4 and Gardel formula of the T-shaped confluence head loss coefficient.
Therefore, the total head loss coefficient from the flow path p1+2 to the position {circle around (3)} is:
K
{circle around (3)}′|p1+2=K{circle around (2)}
=1.12+0.045×0.62+0.52×1.02=1.66
Step 6: a total head loss coefficient K{circle around (3)}′ from a flow path p3 to the position {circle around (3)}is calculated. According to the Gardel formula:
Therefore, the total head loss coefficient from the flow path p3 to the position {circle around (3)}is:
of inlet 3
of vertical pipe 3
Step 7: K{circle around (3)}′values obtained by the two calculation methods are compared. K{circle around (3)}′|p1−K{circle around (3)}′|p2|=0.2, that is, the head loss coefficient calculated by the flow path p3 is too large, so it is re-adjusted as a small flow 3=0.38 (without adjusting and 1′and 2′), the step 5 and the step 6 are repeated. The K{circle around (3)}′ of the two paths may be calculated to be 1.65 and 1.66 respectively. It may be considered that the two are equal, and accurate K{circle around (3)}=1.655 is obtained.
Step 8: a next position {circle around (i)} is continuously calculated, and the method is as same as the above. In this example, there are only three vertical pipes, that is, the position {circle around (3)} is the most downstream main pipe position. Then an overall head loss coefficient of a water intake system is:
Step 9: the above calculation has obtained the total head loss coefficient of the water intake system and the flow distribution proportion of each branch pipe. According to the design input data, the total head loss and the absolute flow of the branch pipe may be calculated:
At this point, a flow velocity U of the most downstream main pipe, the overall head loss ΔH and flows of the three branch pipes Q1, Q2 and Q3 are calculated, and the calculation process ends.
Simulation Experiment:
According to this embodiment, the flow distribution and the head loss coefficient of the method are calculated by an experimental model of a round branch pipe 6-point water intake shown in
(1) 6 round water-absorbing vertical pipes are arranged at the top of the main pipe at equal intervals, the upper end of each of the water-absorbing vertical pipes is an immersed mushroom head type water-absorbing head, environmental water flows into the water-absorbing head from the side, enters the vertical pipe and then sequentially flows into the main pipe, and the specific size of the model is shown in
(2) A head loss coefficient of the water-absorbing head inlet: since the six water-absorbing heads have the consistent shape and size, the local head loss coefficients are the same. According to the test measurement, the local resistance coefficient ξ of the used water-absorbing head ≈0.574 (lateral water inlet 0.5+round reducing pipe 0.074).
K
i,in=ξi
(3) An on-way friction resistance loss coefficient of the vertical pipe: the on-way friction resistance loss coefficient λ is calculated by using a Colobrook-White formula and according to Δi and R ei, an absolute roughness ε of a model pipe is 2.0 μm, and the relative roughness height of the branch pipe
A transition section with a 1d length at the downstream of a gradually changed section of the water-absorbing head is ignored when the on-way loss is calculated, that is, an effective friction resistance distance is li=1−d=0.3m.
A spacing L between the branch pipes is equal to 3D, so the on-way loss Δhi-1-i,f≈0 of the main pipe is ignored.
(4) A confluence port loss coefficient: the spacing among six continuous confluence ports are equal and are six times the diameter of the branch pipe. According to the previous research, most local water losses caused by confluence occur within this spacing, that is, the mutual influence of the confluence ports is small.
A confluence energy loss coefficient K→c˜ adopts a formula of an optimized quadratic function type:
K
t→c()|R
K
b→c()|R
(5) In this test, the upstream of the confluence port 1 is closed (that is, Q0=0), and there is a section of convex stagnant water area (part of construction space is generally remained at the end of a pipe shield in engineering practice). The local loss coefficient of the confluence port is similar to the confluence of , but due to the influence of the reverse reflux in the stagnant water area, the local head loss coefficient needs to be calculated specially.
(6)
are substituted into an equation to obtain K1,b→c=5.542.
(7) A relationship among the number of the branch pipes, the flow distribution and the total loss coefficient is calculated:
According to an iterative calculation method provided by this embodiment, the flow distribution and the overall head loss coefficient of the multi-point water intake of different numbers of branch pipes may be solved. The iteration steps are completed by computer programming optimization iteration.
When Q=25.11 L/s, the flow and the head loss coefficient of the n=1−6 branch pipes are calculated according to the measured K1=16.43. It may be seen from Table 1 and Table 2 that by the method according to the embodiment, the head loss distribution and flow distribution of different numbers of pipelines may be calculated accurately.
This embodiment is an improvement of the embodiment I and a refinement of the main pipe in the embodiment I. In this embodiment, the on-way diameters of the main pipes are equal, but when the on-way diameters of the main pipes change, the loss coefficient K may be corrected:
wherein Ad is area of a downstream main pipe, Au is area of an upstream main pipe, Korigin is an uncorrected head loss, and Kcorrect is a corrected head loss.
Finally, it should be noted that the above is only used to describe the technical solution of the present invention, but not to limit it. Although the present invention is described in detail with reference to the form of the 3-point water intake, the mushroom head type water-absorbing head and the Gardel formula of the confluence flow head loss coefficient, those of ordinary skill in the art should understand that the technical solutions (such as different forms of water-absorbing heads, different numbers of water-absorbing vertical pipes and different confluence flow head loss coefficient formulas) of the present invention may be corrected or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
202010558405.2 | Jun 2020 | CN | national |
This Application is a national stage application of PCT/CN2021/081858. This application claims priorities from PCT Application No. PCT/CN2021/081858, filed Mar. 19, 2021, and from the Chinese patent application 202010558405.2 filed Jun. 18, 2020, the content of which are incorporated herein in the entirety by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2021/081858 | 3/19/2021 | WO |