Embodiments of the subject matter described herein relate generally to a system and method for using circulation control to control the aerodynamic characteristics of airfoils in vertical axis wind turbines.
Wind turbines are a source of renewable and clean energy that can be divided into two major classifications, horizontal and vertical axis. Horizontal Axis Wind Turbines (HAWTs) are similar to propellers except they are driven by the wind. HAWTs are typically located at heights approaching several hundred feet in the air. The majority of maintenance for HAWTs must be performed at these heights, making repairs and maintenance difficult. HAWTs also require being pointed in the direction of the wind for effective operation. Vertical Axis Wind Turbines (VAWTs) have an advantage over horizontal turbines since the most maintenance intensive components (generator, transmission, etc.) are located at the bottom of the turbine shaft nearer to the ground.
There are currently two significant design theories implemented in the design of both HAWTs and VAWTs to handle the fatigue and vibration issues associated with the fluctuating loads generated by varying wind conditions, especially wind gusts. The most commonly implemented design theory is a rigid design in which solid connections are made between components to counteract the fluctuating loads. These rigid connections result in localized stress concentrations which require heavier designs at the attachment points to prevent fatigue failure. The second design theory is that of a dynamically soft system in which the connection points are allowed to move via pinned or sliding connections which are then damped to prevent the system from vibrating at its natural frequencies. The use of moveable connections reduces the stress concentrations associated with rigid connections and enables a lighter wind turbine to be constructed with a longer fatigue life.
VAWTs do not have to orient in the direction of the relative wind for effective operation. However, a VAWT must adapt to changing and unsteady wind conditions to maximize energy production. Varying the blade pitch for VAWT is one method of controlling aerodynamic forces to compensate for unsteady wind and to maximize the efficiency for generating power. Unlike HAWTs, VAWTs dynamically change the blade pitch for each blade during each rotation to achieve optimum performance. The pitch change, needed during operations at for tip speed ratios (TSRs) λ<5, can approach extremes that are difficult to achieve mechanically. VAWT's are also not as popular today as HAWTs due to the perceived performance limitations created by the blade moving into the wind during a portion of its rotational path.
Presented is a system and method of using circulation control in Vertical Axis Wind Turbines, or VAWTs. Circulation control is used instead of, or in addition to, physically changing blade pitch to control the lift-drag characteristics of the blades of a VAWT. The introduction of circulation control to the turbine blade alters the performance, particularly at low tip speed ratios (λ<5) by maximizing the blades interaction with the wind in favorable locations while minimizing the wind interaction in detrimental locations along the blades' path. Circulation control also improves wind turbine power generation performance over a wide operating range of TSRs, or Tip Speed Ratios. Circulation control is further capable of reducing blade and structure stresses of VAWTs.
A Circulation Controlled VAWT, or CC-VAWT, comprises a controller to adjust blowing slots on the airfoil blades. Multiple span-wise independently controlled blowing slots, or Coanda jets, are positioned near the trailing edge of the airfoil for circulation control, and are activated individually or in concert together to modify the lifting force and/or drag characteristics of the airfoil. In some embodiments, suction ports for boundary layer control are positioned near the leading edge of the airfoil. In some embodiments the suctions ports and blowing slots act in concert to achieve the desired local aerodynamic conditions for the turbine. In some embodiments the air flow between the suction ports and blowing slots is accelerated means located within the airfoil itself. The use of various levels of blowing and suction and combinations thereof from suction ports and blowing slots disposed on the surface of the airfoil is generally called circulation control. Modulating the aerodynamic characteristics of the individual blades of the VAWT using circulation control thus results in Circulation Controlled VAWT, or CC-VAWT. The CC-VAWT uses circulation control to adjust the aerodynamic performance of each turbine blade, thus allowing the CC-VAWT to be controlled to maximize power generation over a wide range of wind speeds and environmental conditions, reduce dynamic loads during high wind conditions, and manage unsteady wind conditions.
In one exemplary method, at low tip speeds when higher ranges in angle of attack are experienced, the boundary layer suction ports delay the onset of stall, increasing the lift coefficient. In normal wind conditions, blowing slots maintain constant rotation speeds allowing the CC-VAWT to generate power at a desired frequency, such as the same frequency as an existing AC power grid. In another method, use of circulation control also enables the controller to aerodynamically brake the wind turbine, by reducing the amount of energy extracted from the wind at high tip speed ratios (λ>6), allowing for safe operation of the CC-VAWT. In another method, a constant blowing rate methodology can be implemented to simplify design decisions, facilitating implementation of CC-VAWTs in multiple locations each having different environmental conditions. The constant blowing rate can be varied from turbine to turbine resulting in a wide range of blowing coefficients as the wind speed and tip speed ratio are varied. Span-wise variation of the circulation control blowing slots enables the ability to use a constant blowing rate to limit the performance of the system, while managing the stresses in the turbine blades and their attachment points.
Valve systems located within the airfoils of the CC-VAWT that are in close proximity to the blowing slots of the trailing edge provide a means for rapid and controllable actuation of the valve system via a solenoid or other actuator. Actuators using shape memory materials have desirable weight-to-force characteristics, fast reaction times, and are capable of exerting sufficient force over a range of motion suitable for opening and closing blowing slots.
External air sources are hydraulically or pneumatically connected via conduits in the support structure and connection points. Connection points with integrated ports provide conduits for supplying air directly through the support arms and into the airfoils of a CC-VAWT. CC-VAWT that utilize the dynamically soft design methodology require flexible connections between structural elements and the connected airfoils. Connection points with integrated ports allow air to be supplied to the airfoils directly through the connection points without having to use external bypass hoses.
The circulation control system of the CC-VAWT expands the operational wind speed range of VAWTs, increasing the areas upon which wind turbines can be utilized and the percentage of time they are operating. The present invention is described in terms of wind turbines for convenience purpose only. It would be readily apparent to apply this technology to a similar device that operates in any fluid, such as hydro-electric power plants, aircraft and rotorcraft blades, or other aerodynamic or hydrodynamic surfaces.
The accompanying figures depict various embodiments of the system and method for using circulation control to control the aerodynamic characteristics of airfoils in vertical axis wind turbines. A brief description of each figure is provided below. Elements with the same reference number in each figure indicated identical or functionally similar elements. Additionally, the left-most digit(s) of a reference number indicate the drawing in which the reference number first appears.
a is an illustration of a Vertical Axis Wind Turbine;
b is an illustration of multiple span-wise blowing slots in one embodiment of the circulation control system and method;
a is an illustration of a 2 zone blowing partition in one embodiment of the circulation control system and method;
b is an illustration of a 3 zone blowing partition in one embodiment of the circulation control system and method;
c is an illustration of a 4 zone blowing partition in one embodiment of the circulation control system and method;
d is an illustration of a 8 zone blowing partition in one embodiment of the circulation control system and method;
a is an illustration of airfoil and one Coanda jet in one embodiment of the circulation control system and method;
b is an illustration of airfoil and two equal strength Coanda jets producing a Kutta condition in one embodiment of the circulation control system and method;
c is an illustration of airfoil with two unequal strength Coanda jets creating a variable lift-drag condition in one embodiment of the circulation control system and method;
a is an illustration of an alternative pin assembly in the fluid connection device in one embodiment of the circulation control system and method;
b is an illustration is an illustration of the pin of the alternative pin assembly in the fluid connection devices in one embodiment of the circulation control system and method;
The following detailed description is illustrative in nature and is not intended to limit the embodiments of the invention or the application and uses of such embodiments. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description.
The use of circulation control has been applied to fixed wing aircraft since the late 1960's and early 1970's. Both, passive and active systems have been investigated. Despite the need to add a system to supply a blowing (or suction) to the blowing slots 102 for an active system, a large increase in lift has been shown. Introduction of a blown jet of air, or any fluid/gas, near a rounded surface alters the interaction between the free stream fluid/gas and the surface/object. Known loosely as flow control, in the form of boundary layer or circulation control, blowing air over the upper surface of the rounded trailing edge augments the lifting capacity of an airfoil. This concept has been shown by Kind [1968], Kind and Maull [1968], and others (including [Myer, 1972], [Englar, 1975], [Englar et al., 1996], and [Englar, 2005], to name a few.) Generally, the techniques disclosed utilize a blowing slot over the upper surface of the rounded trailing edge to augment the lifting capacity of an airfoil. A passive system, such as the use of vortex generators, has been able to provide a smaller increase in lift, but is generally used as methods to delay flow separation at high angles of attack.
Referring now to
Referring now to
In one embodiment circulation control is implemented using multiple span-wise blowing slots 102 with independent valve control on the CC-VAWT airfoil(s), for example a NACA0018 airfoil 100 cross-section. This airfoil 100 cross-section is given only as an example and the circulation control strategies can be applied to any aerodynamic shape. In embodiments the CC-VAWT has one or more airfoils 100 incorporating the active circulation control through blowing slots 102. In embodiments, the blowing slots 102 in each airfoil 100, or turbine blade are selected by one of ordinary skill in the art to provide the desired performance. The blowing slots 102 in the embodiment depicted are located on the trailing, leading, top and bottom areas of the airfoil 100. The valve system 1202, shown in
To optimize the turbine performance, the valve 1204 has response time requirements dictated by the maximum rotating speed 114 ωmax and circumference, or radius 312 (R), of the CC-VAWT.
In one embodiment, a turbine blade 100 with independently controllable sites of actuated blowing slots 102 is incorporated on a VAWT. A planer form view of an example blowing slot 102 distribution is shown in
In an embodiment, multiple independently span-wise 106 blowing slots 102 are disposed along the span of the blade 100 and controlled to improve performance, manage upper and lower blowing, and reduce blade and structure stress using advanced control techniques. In embodiments, each blowing slot 102 is synchronized with other blowing slots 102 or activated asynchronously for other blowing slots 102 located on the same blade 100 or different blades 100. One embodiment of the controller 202 is shown in
Circulation control maximizes overall power generation, while reducing the blade 100 and structural stresses, improving startup characteristics, and providing the ability to decrease power uptake during excessive wind 104 conditions. In a first mode, circulation control increases performance through scheduling of blowing and increased jet velocity through the blowing slots 102. This mode increases power generation over a typical VAWT by enhancing the lift force via circulation control. In a second mode, circulation control assists with turbine rotational startup. Achieving a TSR 324 (λ>1) is an issue with some VAWT's due to a limited and potentially negative torque 116 (τ) generated at low rotation speeds. In this second mode, circulation control assists by boosting the lift coefficient at low wind speeds 308 using a circulation control blown jet. Circulation control is typically more effective with high levels of blowing and low wind speeds 308 according to analytical models. In a third mode, circulation control modifies the configuration of the blowing slots 102 to decrease the lift force, reducing the rotational speeds 114 and/or torques 116 generated at wind speeds 308 that would otherwise be unsafe for operation of the turbine.
Referring now to
In
In
In embodiments of the advanced CC-VAWT control system 300, sensor 310 inputs are converted to the desired system state variables by suitable state estimators 318 incorporated into the CC-VAWT control system 300. In embodiments, estimators 318 estimate the virtual angle of attack 320 of the blade 100, the relative velocity 322 of the blade 100 in relation to the wind 104, and the tip speed ratio, or TSR 324. Using these estimates from the estimators 318, a decision matrix 330 signals the slot controller 332 to activate the appropriate blowing slots 102. In one embodiment, the decision matrix 330 comprises an upper/lower slot selector 326, a blow level controller 328, a slot controller 332, one or more pre-computed decision tables 316 and a predetermined set point 314 for activating the blowing slots 102. In the embodiment presented in
In embodiments, the decision matrix 330 is based upon any combination of experimental, simulated, and historical performance data of the specific CC-VAWT. Referring now to
The data is used by the decision matrix 330 and augmented with the environmental and performance measurements from the sensors 310 and estimators 318. The decision matrix 330 determines the blowing and non-blowing state of the circulation control jets, or blowing slots 102, to obtain a desired goal such as a high coefficient of performance, Cp 410. The decision matrix 330 also adapts to varying situations such as large or small changes in wind speed 308 and wind direction 302, and blowing slot 102 or valve 1204 failures.
Referring now to
In addition to the control of the upper blowing slot 1206 and lower blowing slot 1208 for proper angle of attack 320 selection and to maximize power, circulation control is used to reduce performance. In some cases a reduction in performance, which is a reduction in torque, is beneficial to a wind turbine. Excessive rotational speeds 114 or wind speeds 308 can have the potential to damage a turbine. Circulation control, when used fully or intermittently during rotation or in sections along the blade span 106, in known wind speeds 308 and rotational speeds 114 can reduce lift produced by the blade 100 and in turn reduce or shutdown power production. In other embodiments, this reduction in power is used to match an electrical or mechanical load being driven by the turbine.
Referring now to
In another embodiment, reduction of blade stresses or forces on a CC-VAWT is achieved by reducing the lift force in certain sections of the rotational path 602, depending upon the rotation speed 114, wind direction 302, wind speed 308, and disturbances or changes to the wind speed 308 and wind direction 302. Parts of the CC-VAWT that benefit from a reduction in stress are determinable by detailed machine analysis, and include such areas as the joint(s) between the blade 100 and the support structure 112. In addition, the areas of stress reduction include the entire wind turbine, with emphasis on the blades 100, support structure 112 for the blades 100, and the main support shaft 108. The stresses in blades 100 and support structure 112 for the blades 100 are reduced by controlling, reducing or enhancing, the aerodynamic forces that are generated using circulation control.
The forces on a blade 100 are not uniform during the rotation of a VAWT which will want to cause the rotating structure to vibrate and or to wobble about the main support shaft 108 of the turbine. Because of this the rotating main support shaft 108 experiences cyclic loading and fatigue. The CC-VAWT with circulation control balances out, or smoothes the forces generated during rotation to reduce this cyclic stress.
The power generated by a CC-VAWT may either be used in mechanical or electrical form. This power may be controlled to develop under a constant level of torque 116, or rotational speed 114, or in a desired range of these two variables. In one embodiment, electrical power require a constant rotational speed 114 with varying or constant levels of torque 116 in order to generate a constant frequency compatible for insertion of power into a fixed frequency AC electrical power grid. In this embodiment the CC-VAWT controller presides over a power-conditioning unit that handles electrical power conversion and generation, reducing the number of components required to integrate a wind turbine to the electrical grid.
In one embodiment, the implementation of the CC-VAWT controller is realized with software running either real-time or scheduled, written in a single or combination of programming languages commonly known in the arts, such as but not exclusively C, C++, JAVA, C#, Visual Basic, Assembly, MATLAB, ADA. In embodiments, the hardware is a PC or micro-controller, or other types of controller/computing hardware. In embodiments, the hardware uses x86, x86-64, RISC, or ARM processors. In embodiments, the hardware uses any number of digital inputs, digital outputs, analog inputs and/or analog outputs. This hardware may also comply with standardized, ad-hoc, or proprietary serial and parallel data transfer methods and protocols.
In embodiments, the software of the controller uses Artificial Intelligence (AI), classical control techniques, non-linear control techniques, and/or any combination of control techniques commonly known in the arts. In embodiments, the AI system may be comprised of Fuzzy Logic, Neural Networks, Genetic Algorithms and/or any combination of these methods in any manner.
In embodiments, the controller uses a sensor 310 or a plurality of sensors 310 to compute the environmental parameters of wind speed 308 and wind direction 302, and bases decisions on either instantaneous and/or averaged values. In embodiments, the controller uses one or more filters and/or neural networks to estimate the wind speed 308 and wind direction 302 based upon data from wind speed sensors 308, such as anemometer(s), wind direction sensors 302, such as wind vane(s), rotational speed sensor(s) 306, force sensor(s), on the blade(s) 100, support structure 112 and rotating main support shaft 108, a torque sensor(s) located on the main support shaft 108, and/or power output from turbine. In embodiments, the power levels produced by a particular CC-VAWT are estimated by software to control the blowing slots 102. In embodiments, the sensors 310 are analog or digital and output the sense on analog, digital, or serial or parallel communication paths. In embodiments, the communication paths may be wired, wireless, or optical.
The addition of circulation control to the airfoil 100 of a vertical axis wind turbine blade makes a vertical axis wind turbine (VAWT) appear to have a higher solidity factor 1000, σ, than the physical shape indicates. Referring now to
Referring now to
In embodiments, boundary layer control is used enhance the aerodynamic performance of the wind turbine blades 100. In embodiments, boundary layer control is used instead of, or in addition to, using the circulation control using blowing slots 102. Boundary layer control achieves a delay in the separation of the flow of air (i.e., fluid including gas, water, etc) from the surface of the blade 100, thereby achieving higher angles of attack 320. In embodiments, boundary layer control is based on either active or passive (powered/unpowered) systems to change the near surface characteristics of the flow of air over an airfoil 100.
A passive system, such as the use of small scale vortex generators, increases the mixing of free stream energy into the boundary layer. This increased mixing adds energy to the flow near the surface of the airfoil 100, resulting in a delay in the flow separation, i.e., enabling the ability to generate lift at higher angles of attack 320. An active system is similar to circulation control in that it adds energy to the boundary layer that delays the separation, but does not occur in the vicinity of a rounded trailing edge. Another active boundary layer control technique is to utilize suction to remove the low energy (speed) fluid near the surface of the body.
Referring now to FIGS. 11,12, 13, and 14, in embodiments, boundary layer suction is combined with circulation control blowing. In one embodiment, a perforated or porous surface over a portion of the blade 100, non-dimensionalized with the length of the chord 502 and from 0.05<x/c<0.5, creates one or more suctions ports 1102 that are pneumatically (or hydraulically) connected to the circulation control blowing slot(s) 102. The circulation control blowing slots 102 are located near the trailing edge from 0.75<x/c<1−Dte/2c. The upper bound on the trailing edge blown slot is based on the diameter of the trailing edge, Dte, and the chord 502 length of the airfoil 100, and thus are located the distance equivalent to the trailing edge radius from the trailing edge of the airfoil 100.
The use of a combination of suction ports 1102 and blowing slots 102 is applicable to any airfoil 100 or hydrofoil shape, and is shown on an 18% thick elliptical airfoil for convenience only. The air/hydrofoil, henceforth referred to as airfoil 100, incorporates a rounded trailing edge, with a diameter between 0.4 inches and 0.6 times the thickness of the airfoil (e.g., if the airfoil is 3 inches thick, the diameter of the trailing edge could be as large as 1.8 inches). The modification of the trailing edge of the airfoil 100 creates a Coanda surface that facilitates the flow control phenomenon, or Coanda effect, being utilized with the circulation control blowing.
In the embodiment depicted in
The fluid dynamic surface is supported with at least one internal structural element 1108. In embodiments, the internal structural element 1108 provides rigidity to the blade 100 and is solid (not shown) or porous (shown in
In embodiments, the airfoil 100 contains more than one internal structural element 1108, each of which may or may not contain porous sections. For example, there may be sections of a blade 100 or wing where the augmentation of boundary layer suction and/or circulation control blowing is not desired, thus the porosity is not needed. It may also be desired to separate the upper surface from the lower surface, such that suction/blowing can occur on both the upper and lower surface simultaneously, independently, or in an overlapping manner. For example, during the transition from upper surface to lower surface flow control it may be beneficial to have both systems activated at the same time. The separation of the upper and lower zones of flow control enables the variation in mass flow rates, i.e., the upper surface flow control may be set at a different jet velocity/momentum than the lower surface. The variation in performance can also be achieved by placing a pressure regulator between the suction ports 1102, blowing slots 102 and the activation system (fan 1104, piston 1302, or similar) near the valve 1204 to activate each respective region of the airfoil 100, hydrofoil, or similar device.
In embodiments, the connection between the two active flow control elements, the suction ports 1102 and blowing slots 102, includes a means to accelerate air, or similar gas or liquid. In embodiments, the means is a fan 1104, impeller, or other mechanical flow accelerating device placed inside the turbine blade 100. In one embodiment the fan 1104 is placed near the location of maximum thickness of the blade 100 to provide the greatest area upon which the fluid can be accelerated. The fan 1104 is powered by a motor 1106 and orientated such that air is drawn or forced from the suction ports 1102 toward the circulation control blowing slots 102. The controller 202 determines when the valves 1204 of the valve system 1202, and the fans 1104 are activated. The motor 1106 is shown on the right hand side of the fan 1104, but in alternate embodiments is attached to the left as shown in
Referring now to
In one embodiment, a fan 1104 powered by a motor 1106 or similar means, is the supply mechanism to attach two regions of boundary layer suction to two circulation control blowing slots 102. It is also possible to use a single piston 1302 configuration in this manner. The suction and blowing may be linked either together (i.e., upper-upper) or opposite (i.e., upper-lower, as shown in
Referring now to
Circulation Control using Coanda Jets
Referring now to
Referring now to
Simultaneously opening the upper and lower blowing slots 102 diminishes the lift enhancing capabilities of the Coanda 1602 jets by producing a Kutta 1604 condition, but this Kutta 1604 configuration enables a drag reduction when compared to the un-blown, rounded trailing edge. Thus, when the lift augmentation is not needed the drag penalty of the rounded trailing edge can be reduced considerably. In a vertical axis wind turbine, or VAWT, for a portion of each blade's rotational path 602 the addition of lift is not beneficial. In those portions of the rotational path 602, opening both the upper and lower blowing slots 102 reduces the blade's 100 drag. Reducing drag on one blade enhances the amount of torque 116 available to the vertical access wind turbine (VAWT) from the other blades 100.
Referring now to
There are several potential uses of the combined blowing conditions, 1604, 1606, with regards to an aerodynamic surface, such as an aircraft wing or wind turbine blade 100. In one embodiment, the equal blowing rate scenario can be used to effectively create a jet thruster to assist in creating a yawing moment in fixed wing aircraft. In another embodiment, the equal blowing rate scenario creates a rotational torque 116 about the main support shaft 108 of a vertical axis wind turbine to help in the start-up of the turbine.
In one embodiment, differential blowing is used as a pneumatic control surface, i.e. an aileron for a fixed wing aircraft, to increase and decrease the lift force depending on the input parameters to the circulation control system 200, 300. The ability to adjust the direction of the lift force provides several advantages for the application of circulation control in vertical axis wind turbines. One advantage is to enable an augmented performance profile by enhancing the torque 116 generation or creating an aerodynamic brake by providing a lower torque 116 from the turbine blades than that required by the generator to maintain the operating rotational speed 114, a net negative torque 116 about the main support shaft 108 of the wind turbine. The lower aerodynamic created torque 116 can be accomplished by either reversing the direction of the force(s) being created and/or altering the schedule of when the blowing slots 102 are activated during a rotation or complete revolution of the turbine.
Another advantage in applying the dual directional blowing is the ability to alter the structural loading profile of the turbine blade 100. As the stress increases the circulation control scheduling can be altered to limit the stresses at specific locations, such as the attachment points of the support structure 112.
For aircraft applications, circulation control is accomplished by simply pumping air into the wing and thus out of the blowing slot 102 for a length of time. However, for a VAWT the blowing slots 102 are opened and closed in quick succession depending on the instantaneous orientation of the airfoil 100 relative to the wind 104. Circulation control is adapted for the conditions typical of a VAWT, for example the large blade angle of attack 320 and low tip speed ratios 324 (less than 4) that are typical of VAWT. The circulation control system 200, 300 for a VAWT implements a control scheme for controlling the air flow through the blowing slots 102 to generate the maximum power output for the VAWT. The terms blowing slot 102 and air flow slot are therefore used interchangeably in this disclosure.
Referring now to
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Referring to
Referring to
Circulation control is achieved by selectively opening and closing the blowing slots 102. The blowing slots 102 are opened and closed using actuators, which in some embodiments are solenoids 1808. Mechanical cams, solenoids 1808, and piezoelectric valves can be used to control the flow of air to the blowing slot 102, for example, by attaching them to shutters, louvers, flaps, valves and other mechanisms. But generally these mechanical and electromechanical means have relatively slow reactions times as well as size and weight considerations that substantially impact any airfoil designs that utilize them.
In embodiments, a shape memory actuator is used to selectively open and close a blowing slot 102. Actuators that are capable of converting thermal energy to mechanical energy in the form of force, displacement or torque are referred to as thermal actuators. Shape memory actuators 2100 are a subset of these actuators that use the shape memory effect to generate the desired force and motion.
Referring now to
Shape memory materials are a class of “smart” materials that have the ability to store a deformed shape and recover the original shape without affecting the structural integrity of the material. In various embodiments, the shape memory material is NiTi, CuAlNi, CuAl, CuZnAl, TiV, or TiNb. In other embodiments, the SMA is incorporated into a ferromagnetic shape memory alloy (FMAS) composite, for example by layering the shape memory material in grooves or indentations in iron or FeCoV alloys. The shape memory effect is an ability to recover, upon heating, mechanically induced strains, resulting in a transformation to a predetermined position. This effect is thermally driven and hinges on a critical temperature, the transition temperature for polymers and the reverse transformation temperature for alloys. These temperatures vary with the material type and loading of the material. Although the polymers can recover much larger strains than alloys, they generally do not produce enough recovery force to be used for most actuators. On the other hand, when constrained to prevent the shape memory effect, some shape memory alloys can generate stresses up to 700 MPa making them effective as actuators.
The shape memory effect occurs in specific alloys because of their ability to transform austenite to martensite (phases of their crystalline structure), a process that naturally occurs in steels and other metals with a carbon content when they are rapidly cooled. However, shape memory alloys are also able to reverse the process, from martensite back to austenite, allowing the alloy to have a memorized “parent” shape. At lower temperatures the alloy can be manipulated because the atoms move cooperatively allowing for variants of the parent phase, but when the temperature is raised above a certain point the martensite becomes unstable and reverse transformation occurs and the alloy reverts back to its parent phase.
Shape memory alloys (SMA) have a natural one way actuation; a pre-stretched wire will contract upon heating above the reverse transformation temperature. The wire will not ‘re-stretch’ upon cooling so in order for the alloys to be used for two way actuators they are used in conjunction with an external force that resets the alloy during cooling. Because the wire will not ‘re-stretch’, two main design embodiments are presented for two-way motion shape memory actuators: (1) in one embodiment, a differential method is utilized and (2) in another embodiment a biasing method is utilized. The differential embodiment provides more precise control of motion whereas the biasing embodiment gives more flexibility in the design of the shape memory actuator 2100.
The differential embodiment uses two shape memory elements that are heated separately. Upon heating, one pre-stretched actuator contracts and stretches the other shape memory actuator preparing it to be heated in the return portion of the cycle. In one embodiment of the differential method, ribbons of SMA are placed on either side of a freely rotating pivot point to create two-way differential actuation.
Referring now to
In various embodiments, the temperature of the SMA actuator is controlled. In one embodiment, the SMA actuator is thermally shielded. In another embodiment, the SMA actuator is cooled by a cooling system. In another embodiment, the SMA actuator is air cooled.
Circulation control on a wind turbine utilizes air that is pumped in and/or out of blowing slots 102 in the turbine blades 100. Incorporating circulation control on a rigidly designed turbine, such as a vertical axis wind turbine or VAWT, with rigid solid connections between the support structure 112 and the blade 100 can be implemented by an air, or similar fluid, circulation control system 200, 300 that uses the main support shaft 108 and support structure 112 support arms as a conduit for passing air to the turbine blades 100. Alternatively, an air flow circulation control system 200, 300 is contained entirely within the turbine blades 100.
The use of moveable connections on a dynamically soft turbine reduces the stress concentrations associated with rigid connections of a rigidly designed turbine. Reducing stress concentrations enables a turbine, such as a VAWT, to be constructed that will be both lighter and have a longer fatigue life. However, on a dynamically soft turbine, the sliding or pivoting pinned connection between components creates an impediment to using the turbine support structure 112 members as conduit(s) to pass air into the blade 100. One solution is to incorporate a “jumper” hose that circumvents air around the pinned connections and pneumatically connects the turbine support structure to the blade 100. However a jumper hose creates other problems including, but not limited to, the production of unwanted aerodynamic forces. One aspect of the disclosure is the design of a pinned connection which allows any gas or fluid, referred to as air for simplicity, to pass directly through the pinned joint eliminating the need for a bypass hose, or jumper hose, around the pinned connection.
Referring now to
Referring now to
Referring now to
Referring now to
Referring again to
In embodiments, a series of holes around the pin 2208 allow the pin to rotate while maintaining the fluid connection between the male bracket 2204 and female bracket 2206. This can also be achieved by making the male bracket 2204 and female bracket 2206 larger than required by the size of the pin 2208, allowing for the fluid to flow around the pin 2208, in which case an external seal may be utilized to prevent excessive losses in the system. The female bracket 2206 connection point 2406 is created using any number of configurations, from a threaded connection or a flat face which can be either welded or bolted to the turbine blade, or similar fastening mechanism(s).
Referring now to
While the ports 2302, 2212 on both the pin 2208 and female bracket 2206 are continuously aligned due to the alignment mechanism, the male bracket 2204 is free to rotate about the pinned 2208 axis for a finite number of degrees while still allowing the fluid access to the pin 2208 and female bracket 2206 ports 2302, 2212. Passage of fluid through the joint is dependent on the angular displacement of the ports 2302, 2402, 2212 relative to one another and the size of the ports 2402, 2304, 2212, with larger ports 2302, 2402, 2212 permitting larger angular variations.
In other embodiments, altering the shape of the ports 2302, 2402, 2212, to oval for example, extends the angular displacement while maintaining pneumatic or similar fluid dynamic flow capability. By varying the arc length of the rounded face of the male bracket 2204, the connection is designed to limit the joint to rotating within a desired range. In embodiments, in addition by varying the arc length on the rounded face of the male bracket 2204 and/or varying the port 2302 diameter, the connection is designed to only allow fluid to pass through the channel 2202 during a desired range of rotation. It is important to note that the port 2302 diameter does not exceed the diameter, height, or width of the bracket 2204, 2206 connection point and still maintain a sealed channel 2202 through which fluid can pass.
Design equations relating the range of operation of the joint mechanism to the face arc length and radius and port diameter are as follows.
Length of curvature of male bracket face for desired range of joint operation (Rd):
l=r(π+Rj) [1]
In embodiments, two additional blowing schemes are presented. The first blowing scheme implements a constant blowing coefficient and the second blowing scheme implements a constant blowing rate. The proper selection of the blowing coefficients Cμ 412 for use on a CC-VAWT is complex and depends on the physical size of the turbine, the wind speed 308, rotational speed 114 and the rate at which momentum is introduced from the blowing slot, with a maximum rate of momentum of 30 kg-m/s2 per meter span of the blade 100. The maximum benefit from an energy perspective has been predicted to occur with a blowing coefficients Cμ 412 of 0.10 or less, thus this value has been used in various embodiments, however other blowing coefficients Cμ 412 are also contemplated. At nominal wind conditions, the blowing coefficients Cμ 412 uses a jet momentum blowing rate of no more than 30 kg-m/s2 per meter in span 106 of the turbine blade 100 utilizing the circulation control blowing. The blowing coefficients Cμ 412 is a design decision to be made based on the environmental conditions of the location wherein said VAWT is to be constructed. Thus, the constant blowing rate is varied from turbine to turbine resulting in a wide range of blowing coefficients Cμ 412 as the wind speed 308 and tip speed ratio 324 are varied.
The blowing coefficients Cμ 412, as defined in Eq. [5], is a function of the jet properties of mass flow rate and velocity as well as the relative velocity 322 of the wind speed 308, density and area of the turbine blade 100. Thus, maintaining a constant blowing coefficients Cμ 412 is difficult and can result in large power requirements. In one embodiment of the VAWT, a constant blowing rate of {dot over (m)}Vj is used. But the determination of the most efficient blowing rate is dependent on the wind 104 conditions at the site of the wind turbine and the desired size of the turbine.
The specification of the constant blowing rate needed for the circulation control augmented vertical axis wind turbine (CC-VAWT) is a design choice based on the environmental conditions and the parameters of the turbine, such as turbine size. Two additional factors, the tip speed ratio 324, λ, and the turbine rotor solidity factor 1000, σ, affect the blowing rate requirement. These parameters are chosen by examining several Cp—curves. The non-dimensional parameter of tip speed ratio 324 is the ratio of rotational speed to free stream velocity and impacts the coefficient of performance Cp 410, of the wind turbine. Referring again to
In an alternate embodiment, one tip speed ratio is selected for maximum coefficient of performance or some other criterion of optimal performance, Cp 410, and prescribes the blowing rate required to achieve this optimum blowing coefficient, Cμ, 412, for example less than 0.20 for reasonable operating conditions and tip speed ratios 324 significantly above one.
Wind classifications such as the Beaufort scale, shown in Table 1, determine typical speeds for various wind descriptions and the operational wind speeds of a CC-VAWT. Generally the wind turbine will be shut down, for structural safety reasons, in and above “Strong Gale” wind conditions, while operating in winds in the Beaufort classifications of 2 through 8. To obtain a range of blowing rates for the CC-VAWT, the blowing coefficient of 0.10 is selected at a tip speed ratio 324 of 1.0 and 6.0 and a variety of wind speeds. The three wind speeds that were used are Beaufort classifications 3 (4 m/s), 4 (7 m/s), and 6 (12 m/s).
The blowing rate, {dot over (m)}Vj of Eq. [5], requirements are determined for the median wind velocity of 7 m/s, which at a tip speed ratio 324 of 1.0 and a chord 502 length of 0.2 m results in a jet velocity of 63.7 m/s and a 1.7 kg-m/s2 per meter blowing rate. Similarly, specifying a blowing coefficient of 0.1 to occur at a tip speed ratio 324 of 6 results in a jet velocity of 222.9 m/s and 30 kg-m/s2 per meter. Thus, the maximum value for the blowing rate is 30 kg-m/s2 for every meter in span 106 of the blade 100, for example a 3 meter tall blade 100 requires no more than 90 kg-m/s of air, or similar gas or liquid.
Referring now to
One benefit of an active system is the ability to alter the effectiveness of the augmentation based on wind speed 308 and blade direction. Thus, the circulation control lift increase can be reduced for higher wind speeds, providing a lower torque 116 and thus providing a way to limit the rotational speed 114 of the system. Both, active and passive circulation/flow control systems can be utilized to change the aerodynamic coefficients of a lifting surface and thus alter its performance. The power generated by a wind turbine is related to the rotational speed 114 and torque 116 at the main support shaft 108. By favorably altering the lift coefficient of the turbine blades 100 to increase the torque 116 being supplied to the turbine main support shaft 108, a larger generator and/or a larger gear ratio can be used to increase the electrical power generated. The augmented torque 116 generated, particularly at lower speeds, could also be used to extend the operational wind speed range of the turbine by enabling the production of power at a lower wind speeds 308. The maximum safe wind speed 308 can also be increased by removing the augmentation, resulting in a reduction in the torque 116 that is generated. An alternative modification to the turbine would be to reduce either the chord 502 of the turbine blade 100 or the radius 312 of the turbine while maintaining an equal power output in currently used systems with circulation control augmentation.
The addition of a feedback control system allows the turbine to respond to changes in wind speed 308, mitigating the effects of wind 104 gusts, to maintain a relatively constant torque 116 and/or rotational speed 114 to the generator main support shaft 108. Providing a constant rotational speed 114 to the generator decreases the fluctuating stress in the major components (transmission, generator, etc), increasing the expected life of the respective parts. The connection of the CC-VAWT to an existing electrical grid is also made easier with the constant shaft speed because the controller can be programmed such that the specified frequency (i.e., 50/60 Hz) of AC power can be generated.
Referring now to
The cyclic use of circulation control applied to each blade 100 as it goes around its rotational path 602 alters the interaction of the wind turbine with the naturally occurring wind 104. The optimum and most efficient amount of augmentation applied to the blades 100 is also dependent on the wind speed 308, V. In embodiments, presented are several strategies for cyclic application of circulation control to the blades 100 of a vertical axis wind turbine. Referring also to
Referring now to
In another embodiment, the blowing scheme is to use two different blowing slots 102, an upper blowing slot 1206 on the outer surface 2902 and near the trailing edge 1806 of the symmetric airfoil blade 2900, and a second lower blowing slot 1208 on the inner surface 2904 of the symmetric airfoil blade 2900 near the trailing edge 1706. The use of the second blowing slot 102 is most useful for force augmentation with a symmetric airfoil blade 2900 shape due to the uniform force augmentation in both directions (inward and outward). This scheme uses the upper blowing slot 1206 of the outer surface 2902 during a portion of the rotational path 602 of the symmetric airfoil blade 2900 (while the second lower blowing slot 1208 is not used), and then the lower blowing slot 1208 of the inner surface 2904 is used (while the first upper blowing slot 1206 is not used) during the remainder of the blades' rotational path 602; essentially inverting the lift force, providing more control over the instantaneous torque 116 being produced.
The upper blowing slot 1206 and lower blowing slot 1208 are used as needed for efficient and maximum performance of the wind turbine. For example, in one embodiment, the upper blowing slot 1206 on the outer surface 2902 is used in the upwind (into the wind 104, V) portion of the symmetric airfoil blade's 2900 rotational path 602 while the second lower blowing slot 1208 on the inner surface 2904 is used in the downwind (with the wind 104, V) portion of the symmetric airfoil blade's 2900 rotational path 602. In an alternative embodiment, the upper blowing slot 1206 is used in the downwind portion of the path 602 of the symmetric airfoil blade's 2900 rotational path 602 and the second lower blowing slot 1208 is used in the upwind portion of the symmetric airfoil blade's 2900 rotational path 602. In still another embodiment, both the upper blowing slot 1206 and lower blowing slot 1208 are used to maximize performance, such as in high winds 104 when extra control of the symmetric airfoil blade 2900 is required.
In other embodiments, a pair of secondary blowing slots 2902, 2904 disposed in front of the location of maximum thickness 2906 on either the outer surface 2902 or inner surface 2904 of the symmetric airfoil blade 2900. These secondary blowing slots 2902, 2904 are used in a similar manner as the upper blowing slot 1206 and lower blowing slot 1208 such that each secondary blowing slots 2902, 2904 can be used independent of or in conjunction with the other secondary blowing slots 2902, 2904. Further, the secondary blowing slots 2902, 2904 on a symmetric airfoil blade 2900 expands the augmentation capabilities of the wind turbine when used in concert with the upper blowing slot 1206 and lower blowing slot 1208 as described above.
In yet another embodiment, the symmetric airfoil blade 2900 may have one or more blowing slots (not shown) near the leading edge 1704 of the blade, wherein such blowing slots 102 may be on the outer surface 2902 or the inner surface 2904 of the symmetric airfoil blade 2900. In an embodiment, these blowing slots 102 are similar to the blowing slots 102 disclosed in U.S. patent application Ser. No. 11/387,136 (which is incorporated in its entirety by reference), and where there is a small step in the blade 100 surface near the jet that is before the maximum thickness 2906.
The use of circulation control for vertical axis wind turbines adds the complexity of cycling the blowing rate. The optimal performance, based on the power generation over a range of wind speeds, of the turbine requires the varying of the aerodynamic performance characteristics of the blade 100 depending on the blade rotational position 304 relative to the wind 104, and the rotational speed 114 of the turbine. Using the non-dimensional rotational speed, or tip speed ratio 324, λ, as defined in Eq. [8] a preliminary analysis was conducted of the performance alterations that circulation control provides to a wind turbine. Applying a circulation control blowing rate to the blade of a VAWT results in an increase in the coefficient of performance, Cp 410, which is a measure of the energy extracted from the wind, which cannot exceed the theoretical upper limit of 16/27≅0.59, the Betz limit.
For this analysis the turbine blade rotational path 602 was divided in half with the blowing on the inner surface 2904, near the trailing edge 1706, of the turbine blade 100 when the blade 100 is on the half of the turbine away from the wind 104 (zone 2-B of
Comparing the blowing coefficients of 0, 0.01, and 0.10 as shown in
Referring again to
In embodiments, in addition to varying the circulation control performance with the blade rotational position 304, the blowing coefficient, Cμ 412, is varied with the span 106 of the turbine blade 100. Distributing the blowing in the span-wise 106 direction enables the ability to operate with a portion of the blade 100 making a larger contribution to the forces than other portions of the blade 100. This allows the circulation control system 200, 300 to reduce the stress on the three component pinned connection system 2200 and/or to mitigate the harmonic vibration of the blade 100 near its natural frequency. In embodiments where a constant blowing rate is used for the circulation control system 200, 300, then fractions of the maximum performance can be achieved by activating an equivalent fraction of the blowing slots 102.
While various embodiments have been described above, it should be understood that the embodiments have been presented by way of example only, and not limitation. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the subject matter described herein and defined in the appended claims. Thus, the breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/151,367 filed Feb. 10, 2009, entitled “Circulation and Boundary Layer Control Augmented Wind Turbine”. The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/151,341 filed Feb. 10, 2009, entitled “Circulation Control Augmented Wind Turbine”. The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/151,417 filed Feb. 10, 2009, entitled “Control System for a CC-VAWT”. The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/151,391 filed Feb. 10, 2009, entitled “Use of a Constant Blowing Rate Required for the Circulation Control Augmented Vertical Axis Wind Turbine”. The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/159,712 filed Mar. 12, 2009, entitled “Joint Assembly for Fluid Delivery”. The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/159,713 filed Mar. 12, 2009, entitled “Shape Memory Actuators For Air Flow Controllers”. The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/159,714 filed Mar. 12, 2009, entitled “Valve System for Air Flow Control in Airfoils”. The present application claims the benefit of U.S. Patent Application Ser. No. App. No. 61/159,715 filed Mar. 12, 2009, entitled “Drag Reducing Coanda Jets for Airfoils”.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US10/23613 | 2/9/2010 | WO | 00 | 9/13/2011 |
Number | Date | Country | |
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61151367 | Feb 2009 | US |