The present invention relates to a cleaning apparatus and cleaning method for cleaning objects such as electronic products, mechanical products, medical products, and the like that have become contaminated and is particularly effective in a case where precision cleaning of an object to be cleaned is executed.
Conventionally, in a case where precision immersion cleaning of the object to be cleaned is executed using a cleaning liquid, as shown in Patent Documents 1-3, the object to be cleaned is cleaned while sequentially being moved through multiple cleaning baths. If, as described above, cleaning is executed while the object is sequentially moved through multiple cleaning baths, the cleaning is precise enough to go through many cleaning baths because a primary cleaning can be executed in a first cleaning bath and a secondary cleaning can be executed in a second cleaning bath.
In a method for cleaning the object to be cleaned while the object is sequentially moved through multiple cleaning baths, however, the object to be cleaned contaminates the cleaning bath every time the object to be cleaned is introduced into the cleaning bath. In a case where the object to be cleaned is cleaned by being passed through many cleaning baths, the cleaning liquids of the cleaning baths sequentially become contaminated, doing nothing more than thinning the contaminants, which is not desirable for precision cleaning and is uneconomical because it becomes necessary to frequently replace the cleaning liquid. In addition, upon one execution of the cleaning operation in the cleaning bath of one object to be cleaned, the efficiency of the operation tends to be poor because it is necessary to move the object to the next cleaning bath.
The present invention solves the problems described above and, in a case where cleaning is possible with one type of cleaning liquid from the beginning of the cleaning operation until the completion, a cleaning effect can be achieved for the object to be cleaned identical to using a single cleaning bath for multiple cleanings. Further, because precision cleaning can be executed in a single cleaning bath, the cleaning operation can be executed quickly without needing steps such as moving the object to be cleaned. In a case where different types of cleaning liquid or similar types of cleaning liquid having different degrees of purity are used in the cleaning process, where different cleaning liquids are used, multiple cleaning baths or operation platforms are necessary, multiple cleanings of the object to be cleaned are possible using one type of cleaning liquid, and high precision cleaning can be executed.
To solve the problems described above, the present invention has a feature that holds a storage unit, formed having an drain capable of draining out the cleaning liquid in a lower portion, on a mounting unit of an operation platform, contacts in an tightly contacting manner at least an external lower portion of the drain of the storage unit with the mounting unit of the operation platform, moves the storage unit from the mounting unit after the object to be cleaned is stored inside the storage unit and cleaned by the cleaning liquid along with the cleaning liquid being storable in the storage unit in a condition where the storage unit is mounted on the mounting unit, dissolves the tight contact between the external lower portion of the drain and the mounting unit, drains out the cleaning liquid from the drain, and repeats the cleaning of the object to be cleaned by introducing the new cleaning liquid into the storage unit and once again contacting the object to be cleaned to the cleaning liquid after the storage unit is returned to the mounting unit.
Further, in the present invention, along with forming the drain that can drain out the cleaning liquid at a lower portion of the storage body that can store the object to be cleaned, at least an external periphery of the lower portion of the drain of the storage unit contacts a mounting unit of an operation platform in a tightly contacting manner, along with being able to store the cleaning liquid inside the storage unit in a condition such that the storage unit is mounted on the mounting unit, the tight contact between the external lower portion of the drain and the mounting unit is dissolved at a time when the storage unit is moved from the mounting unit, the cleaning liquid is drained out of the drain, the storage unit is returned to the mounting unit after the cleaning liquid is drained out, and a new cleaning liquid can be introduced into the storage unit.
The new cleaning liquid may be made to flow by a liquid pump connected via the purification mechanism to the reservoir of drained cleaning liquid, and the cleaning liquid is purified by the purification mechanism and reused.
The new cleaning liquid is not necessarily cleaning liquid purified after being used to clean the object to be cleaned, but rather may be cleaning liquid that has yet to be used.
The operation platform may be statically disposed with installation inside a containment bath serving as the reservoir for storing the cleaning liquid drained from the drain of the storage unit.
The operation platform may be formed independently from the reservoir in a movable manner and may be movable to the location of the reservoir.
The reservoir may be formed of multiple independent units filled with different cleaning liquids corresponding to respective cleaning objectives, and the storage unit may be sequentially connected to the multiple reservoir units, while the cleaning liquid may be supplied to the object to be cleaned by a pump.
On the operation platform, an ultrasonic oscillator may be disposed on the mounting unit of the storage unit and, along with the cleaning liquid, the object to be cleaned that is stored in the storage unit can be ultrasonically cleaned.
A roller having a diameter larger than a height of an external peripheral frame dividing the multiple successive operation platforms may be disposed on the upper surface of the operation platform, and the object to be cleaned can be moved by the roller.
The object to be cleaned that is stored in the storage unit may be inserted into a storage basket.
Because the present invention is structured as described above, if the cleaning liquid is filled along with storing the object to be cleaned inside the storage unit mounted on the mounting unit of the operation platform, the object to be cleaned inside the storage unit can be cleaned without externally draining out the cleaning liquid because the external lower portion of the drain equipped on the lower portion of the storage unit contacts the upper surface of the mounting unit in a tightly contacting manner. After the cleaning is completed, if the storage unit is moved from the mounting unit by a method such as raising up or horizontally moving the storage unit, the tight contact between the external lower portion of the drain and the upper surface of the mounting unit can be dissolved. By dissolving the tight contact, the cleaning liquid is quickly drained from the drain, the storage unit is returned to the mounting unit, and, because the cleaning liquid can again be introduced, the object to be cleaned can once again be cleaned by again introducing the cleaning liquid into the storage unit on the upper surface of the operation platform.
In the present invention, because the object to be cleaned can be repeatedly cleaned, in a case where the object can be cleaned from the beginning of the cleaning operation until the completion by one type of cleaning liquid, a cleaning effect can be achieved for the object to be cleaned identical to using a single cleaning bath for multiple cleanings. Because precision cleaning can be executed in a single cleaning bath, the cleaning operation can be executed quickly without needing steps such as moving the object to be cleaned between multiple cleaning baths.
In a case where different types of cleaning liquid or similar types of cleaning liquid having different degrees of purity are used in the cleaning process, where different cleaning liquids are used, multiple cleaning baths are necessary, multiple cleanings of the object to be cleaned can be repeated using each type of cleaning liquid, and high precision cleaning can quickly and easily be executed.
Further, the storage unit can be cylindrical as long as it can achieve a watertight hold on the upper surface of the operation platform, thereby being comparatively much cheaper than a usual cleaning bath.
1 storage unit
3 cleaning liquid
4 drain
5 operation platform
6 mounting unit
7 reservoir
8 containment bath
11 purification mechanism
12 liquid pump
14 ultrasonic oscillator
17 external peripheral frame
23 roller
24 object to be cleaned
Described according to the diagram of the first embodiment of the present invention, (1) is a storage unit and, along with forming an external wall having sufficient size to store the object to be cleaned, such as an electronic product, mechanical product, or medical product, also forms a drain (4) capable of draining out the cleaning liquid (3), as shown at the bottom of
The tight contact is not strictly set, and the cleaning liquid (3) stored inside the storage unit (1) may be any substance that can be contained by the tight contact and mounted inside the storage unit (1) until one cycle of the cleaning operation is completed, and some of the cleaning liquid (3) may be drained out as long as there is no interference in one cycle of the cleaning operation. In addition, the tight contact of the mounting unit (6) to the lower portion of the external wall (2) forming the drain (4) may be formed in a mirror-like manner in the lower portion of the external wall (2) and the mounting unit (6), may use liquid-tight packing, and can use any arbitrary method.
A placement platform (10) is set up in a containment bath (8) equipped with a reservoir (7) for storing the cleaning liquid (3) drained from the drain (4) of the storage unit (1), and the operation platform (5) is set up inside the containment bath (8) by being disposed on the upper surface of the placement platform (10). In addition, a liquid pump (12) is connected to the reservoir (7) via a purification mechanism (11) for purifying the cleaning liquid (3). The purification mechanism can use a filter, an ion exchange mechanism, an oily water separator, or a purification recycling mechanism. The cleaning liquid (3) made to flow by the liquid pump (12) and purified by the purification mechanism (11) can be introduced by an introduction pipe (13) into the storage body (1) disposed on the upper surface of the operation platform (5).
On the operation platform (5), an ultrasonic oscillator is disposed on the mounting unit (6) of the storage unit (1) and the object to be cleaned that is stored in the storage unit (1), along with the cleaning liquid (3), can be ultrasonically cleaned. Methods other than ultrasonic cleaning such as bubble cleaning and oscillating cleaning methods can of course be used as a supplementary cleaning method for the object to be cleaned by the cleaning liquid.
The cleaning of the object to be cleaned is executed with the object stored in the storage unit (1) and the object to be cleaned may be directly stored in the storage unit (1) and directly mounted on the mounting unit (6), but also, as shown in
Further, without using the separate cleaning basket (15), the lower portion of the storage unit (1) may be equipped with netting (16) such as a metallic net as shown in
In the aforementioned construction, in the cleaning of the object to be cleaned, as shown in
The primary cleaning of the object to be washed is executed in a condition where the cleaning liquid (3) is stored in the storage unit (1), and the ultrasonic oscillator (14) of the placement platform (10) is activated as necessary and ultrasonic cleaning of the object to be cleaned is executed. In addition, an arbitrary supplementary cleaning section other than the ultrasonic oscillator (14), such as a bubble generation section, a vertical swinging section, or a rotating section, for example, may be established on the placement platform (10).
By raising up or laterally moving the object to be cleaned upon completion of the primary cleaning, as shown in
After the cleaning liquid (3) is drained out, the storage unit (1) is again mounted on the mounting unit (6) of the operation platform (5), the liquid pump (12) is activated after the drain (4) is sealed, and the cleaning liquid (3) is input from the reservoir (7). Because the purification mechanism (11) for the cleaning liquid (3) such as a filter, ion scaler, or the like is disposed in the space between the reservoir (7) and the liquid pump (12), the cleaning liquid (3) contaminated by the primary cleaning is filled into the storage unit (1) having been purified by the purification mechanism (11). The secondary cleaning operation for the object to be cleaned can then be executed. After completion of the secondary cleaning, the storage unit (1) is moved and the contaminated cleaning liquid (3) is input into the reservoir (7).
By repeating the aforementioned operation a necessary number of times, the object to be cleaned can always be consecutively cleaned by purified cleaning liquid and precision cleaning can quickly be executed.
In the first embodiment described above, the reservoir (7) is formed within the containment bath (8) affixed and stored on the operation platform (5), but the reservoir (7) may also be independently formed and separated from the operation platform (5). In the second embodiment, as shown in
In the reservoir (7), a liquid receiving piece (22) juts out from the upper portion of the entrance portion (21) facing the guiding piece (20) and the cleaning liquid (3) is stored internally. In addition, the cleaning liquid (3) is connected to the liquid pump (12) and the cleaning liquid (3) purified by the purification mechanism (11) can be introduced into the storage unit (1) mounted on the upper surface of the operation platform (5), in the same manner as the first embodiment.
In the second embodiment formed as described above, during execution of the cleaning operation for the object to be cleaned, along with mounting the storage unit (1) on the mounting unit of the operation platform (5), the object to be cleaned is stored inside the storage unit (1), the operation platform (5) is disposed on the upper surface of the reservoir (7) by an arbitrary mounting method, and the guiding piece (20) of the operation platform (5) faces opposite to the liquid receiving piece (22) of the reservoir (7). In addition, the liquid pump (12) is activated after the cleaning liquid (3) is supplied into the storage unit (1) and the cleaning operation is performed for the object to be cleaned and, if the storage unit (1) is moved, the cleaning liquid (3) inside the storage unit (1) is drained from the storage unit (1) through the evacuation opening (18) on the upper surface of the operation platform (5) and runs into the liquid receiving piece (22) of the reservoir (7), thereby being introduced into the reservoir (7). After the storage unit (1) again tightly contacts to the mounting unit (6) of the operation platform (5), precision cleaning can be executed by activating the liquid pump (12) and repeating the supply of the cleaning liquid (3) purified by the purification mechanism (11) into the storage unit (1).
Cleaning of the object to be cleaned may be executed using one type of cleaning liquid (3) as in the first embodiment, but the aforementioned cleaning method is also beneficial in a case where different types of cleaning liquids or similar types of cleaning liquids having different degrees of purity are used in the cleaning process, a case where the object is cleaned with multiple different types of cleaning liquid (3), or a case where further effects of high precision cleaning are achieved by cleaning the object to be cleaned with multiple cleaning liquids (3) through sequentially connecting the storage unit (1) to reservoirs (7) storing various types of different cleaning liquids (3).
In this embodiment that cleans the object to be cleaned with multiple cleaning liquids (3), as shown in
In the embodiment shown in
In the aforementioned first and second embodiments, in a case where multiple containment baths (8) are used, the object to be cleaned (24) is stored in the storage unit (1) via the cleaning cage (15) by forming the netting (16) on the lower portion of the storage unit (1), thereby making movement of the object to be cleaned (24) easy to achieve. However, in a case where the object to be cleaned (24) is an easily damaged glass plate, a silicon wafer requiring delicate cleaning, or the like, the first and second embodiments are not necessarily preferable. Therefore, as shown in the third embodiment in
In the third embodiment, with the object to be cleaned (24) mounted on the roller (23) of the operation platform (5), the upper surface of the storage unit (1) tightly contacts the lower portion of the operation table (5), the cleaning liquid (3) is introduced into the storage unit (1) to execute cleaning of the object to be cleaned (24), and, after the storage unit (1) is moved and the cleaning liquid (3) is drained out, the returning of the cleaning liquid (3) into the storage unit (1) via the purification mechanism (11) is repeated multiple times, in the same manner as in the first and second embodiments.
In the first through third embodiments, after being used to clean the object to be cleaned (24), the cleaning liquid (3) is purified using both the purification mechanism (11) and the liquid pump (12) to be reused. However, in the fourth embodiment, which is different, the cleaning liquid (3) is used with the waste of one cleaning of the object to be cleaned (24) discharged, without being purified. In such a case, as shown in
Another cleaning method, as in a case where agricultural produce is cleaned with normal water as the cleaning liquid, is an effective cleaning method in a case such as where even though the contaminants of the object to be cleaned are easily discharged with the cleaning liquid, the effect on the environment is small. In such a case, the agricultural produce serving as the object to be cleaned is stored inside the storage unit (1), the cleaning liquid (3), which is normal water, is filled into the storage unit (1), and, after the ultrasonic oscillator (14) is activated and ultrasonic cleaning is executed, the storage unit (1) is moved and the cleaning liquid (3) is drained out. The storage unit (1) is then returned to its original position, the cleaning liquid (3) is once again filled into the storage unit (1), and the execution of ultrasonic cleaning is repeated in the same manner as all of the embodiments.
Concerning the dimensions, diameter, and the like of the storage unit (1) mounted on the operation platform (5), any object can be used if it can be mounted on the operation platform (5). For example, setting the storage unit (1) shown by a solid line in
Further, the cleaning operation can be performed for the aforementioned storage unit (1) arranged on multiple operation platforms (5) in a parallel manner. Through this structure, cleaning can be executed using multiple types of different cleaning liquids simultaneously so that a cleaning operation with high general versatility is possible.
Number | Date | Country | Kind |
---|---|---|---|
2004-141562 | May 2004 | JP | national |
2004-252505 | Aug 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/08011 | 4/27/2005 | WO | 12/28/2006 |