Patent Application
20110104341
The object of the present invention relates to a method for closing the end of shirred tubular casings necessary for said tubular casings to be suitable for being filled with meat products.
The great advantage of said method is that it is performed both at the outlet of the shirring line (on-line), and away from the shirring line (off-line) as an additional phase of said deshirring operation or in an independent operation, so that once these tubular casings are stored and packaged they are ready to be used for filling meat products.
It is a common operation in tubular casings, whether they are made of collagen, cellulose, plastic, etc., for them to be manufactured in the form of cylindrical tubes formed by the shirred casing itself in order to occupy the smallest space possible, i.e., the walls of the casing forming a zigzag, whereby having a compact and very consistent construction of shirred tubular casing. When filling these shirred tubular casings with meat products, the pressure of the filled meat product forces the deshirring of the tubular casing. These cylindrical tubes of tubular casing are commonly referred to as sticks and are supplied in the form of packets in which a determined number of them suitably wrapped and preserved from any contamination are grouped.
After manufacturing the tubular casing, a long reel is produced which, once shirred and cut, is transformed into sticks, for example 28 meters of smooth casing in a 30 centimeter stick. This shirring process produces a cylindrical tube having thick walls formed by the material of the shirred and compacted casing. However in order to be usable in filling food products, it is necessary to close one of the ends of this tube and for said end to resist the pressure of the initial filling because the correct filling of sausages depends on this. In the event that the closure does not resist said pressure, the filled food mass would leak out without being filled since the casing would not continue to be deshirred, resulting in the loss of fillable product stopping production.
Multiple methods have been developed in the state of the art to obtain a reliable closure of the ends of these sticks, including European patent EP 294180 of the company DEVRO INC. This patent attempts to automatically reproduce what would usually be done manually, i.e., it ties an end knot in the casing which securely resists the filling pressure. This extremely complex machine cannot be used as an additional phase of the shirring process but rather it must be used as an individual machine because it requires performing complex and slow operations for tying the knot. This knot-tying machine requires deshirring the end of the stick along a considerable length up to the end tied in a knot, so once the knot is tied, there is an extracted portion of casing which makes the storage thereof difficult, and finally the insertion of these stick in the filling machine is slower due to the elongated ends produced after the knot-tying operation.
International application WO00/44234 describes a method for closing the ends of collagen casings by means of heating and melting the collagen of an end part of the mentioned casings, this melting softening the collagen in that heated area, melting the walls of the casing and subsequently crystallizing said collagen end by cooling. This crystallization of the collagen translates into an extremely hard and brittle terminal area in which by means of trimming the end, the attempt is made to minimize this extreme hardness which can damage other stored casings and this brittleness can even result in breaking the casing at the beginning of the filling process so precaution must be taken with the filling pressures used.
European patent EP 128668 uses the same approach of heating the terminal end of the casing. In this invention, the method is performed from outside the casing, a first twisting of the end and a subsequent heating melting the twisted end and final cutting of the excess portion being produced. By means of heating, this solution produces an unwanted crystallization of the end, as previously mentioned.
U.S. Pat. No. 3,383,222 describes a method of making the terminal ends of the tubular casings using the concept of turning over the mentioned casing, inserting it in the stick itself. This invention consists of first performing a deformation of the end of the casing such that it closes the central hole of the tubular casing, to then insert a piston inside the tubular casing, which deshirrs the end of the tubular casing by inserting it in same. A second piston is subsequently inserted from the back end which flattens this deshirred material, the closure end being thus formed. This method is somewhat complicated for forming the terminal end because the dragging of the casing by the first piston is rather irregular due to the shape which is produced, obtaining areas with a large accumulation of casing and others with less accumulation, so in order to obtain a resistant closure it must be shirred along a rather considerable length of the casing, thereby resulting in a terminal end that is too rigid and unpleasant once the food product is filled.
U.S. Pat. No. 3,274,005 must finally be mentioned, the end closure of which of the casing is performed from inside the tubular casing, inserting a tool on which the end of the casing is secured, turning the tool, which turns the casing, and subsequently retracting the tool towards the inside of the casing, at which time the mentioned tool is retracted. The casing thus made has an outer terminal end that is visually pleasing, although inside it there is a casing area which is mixed with filled meat that is rather unpleasant at consumption making it necessary to dispose of the terminal ends of the sausages or filled products because of how unpleasant it is to have a portion of casing mixed with the actual filled meat mass.
An object of the invention is to make an end closure of shirred tubular casings which prevents heating and melting the material of the tubular casings and therefore their crystallization, preventing areas of extreme hardness at the terminal end of the tubular casings.
Another object of the invention is to obtain a terminal end without a considerable waste of material that is highly resistant for the automatic filling process and the outer appearance of which is as visually pleasing as possible.
This invention can work ON-OFF line in the shirring machine, i.e. forming part of the shirring line or as an operation independent from the shirring.
The invention proposes a method for closing the end of shirred tubular casings, whether they are made of collagen, cellulose, plastic, etc., which comprises:
The proposed method starts with deshirring the terminal portion of the tubular casing, which deshirring comprises the phases of:
Securing, stretching and deshirring the end portion of the tubular casing is performed by means of mechanical means, such as for example by means of at least one clamping element, which clamping element secures the tubular casing from its end and subsequently stretches the same in a determined magnitude. This clamping element shifts in the direction of the axis of the shirred stick of the tubular casing, whereby making use of the linear axis of the tubular casing to perform the deshirring of the end of the casing on the same axis.
This clamping element performs the following operations to deshirr the end of the tubular casing:
With this operation a tubular casing will have been obtained with its end deshirred in a small magnitude, enough to perform a secure closure of the end without involving the risk of the automatic fillers being able to break the end closure knot.
The following operation to be performed consists of turning over this end of the deshirred casing, it being suitable as a step prior to said turning over of the deshirred terminal portion to insert a tubular element inside the shirred casing, which insertion is performed through the end opposite the one which has been deshirred, this tubular element being the one which performs guiding functions in the phase of turning over.
The deshirred terminal portion is turned over by means of a method which consists of:
This flattening obtains a firm wall for dragging by means of an element which inserts the deshirred terminal portion inside the casing or inside the tubular guiding element. The deshirred terminal portion is dragged by means of a tongue which is inserted inside the tubular casing and drags it to the inside of the casing or of the tubular guiding element.
The action of the tongue is accompanied by that of a hold-down plate which secures the shirred terminal portion of the stick preventing the action of the tongue from deshirring a portion greater than the already deshirred portion and such that the deshirred portion covers the tubular guiding element.
The hold-down plate which secures the shirred terminal portion has an annular shape and the tongue is inserted inside the hold-down plate, because the hold-down plate must secure the shirred tubular casing, whereas the tongue must attack the casing to insert the deshirred terminal portion into the hollow inside of said casing.
To prevent excessive pressure of the hold-down plate on the tubular casing, said pressure is regulated by means of the action of a pressure spring which is tared at a determined pressure that is sufficient to prevent the deshirring of a larger portion of casing when the tongue inserts it inside the shirred casing or the tubular guiding element, however it is not so excessive so that it can deteriorate the tubular casing.
Once the deshirred terminal portion is inserted inside the tubular casing or inside the tubular guiding element, the phase of closing said end begins, for which purpose a clamping element is used which initially grips this end from outside to then clamp same, i.e., it presses it, to then rotate the clamping element, causing it to twist the deshirred terminal portion over itself when the hold-down plate is still pressing the tubular casing, preventing the twisting of this end area from being able to be transmitted to the tubular casing that has not been deshirred.
This clamping element is bound to a closure tube by means of an attachment sliding in the axial direction of both bodies and rigid in the radial direction which facilitates the joint rotation of both bodies. The relative axial movement between the clamping element and the closure tube causes the opening or closure of the clamping element, whereas the rotational movement between the clamping element and the closure tube is continuously transmitted and in any situation whether the clamping element is opened or closed.
Once the deshirred terminal portion of the tubular casing has been twisted, the phase of mechanical flattening of said rotated terminal portion begins, for which the same is compacted by pressure. Flattening the terminal portion is achieved from inside the tubular casing by means of a packer which flattens it against a stop, leaving this terminal end twisted while at the same time flattened, this closure withstanding a high filling pressure without having heated it and without the crystallization of the material forming the casing. This flattening obtains a higher capacity of withstanding the filling pressure of the tubular casing.
It must be pointed out that one of the great advantages of said method is that it is carried out in the production line of the shirred tubular casings, thereby preventing intermediate storages thereof, but rather once the casings are shirred, they are closed at their ends in order to be suitable for the automatic filling with meat products therein.
The invention also relates to the shirred tubular casing itself in which the terminal end thereof is mechanically rotated and flattened, being distinguished from the state of the art such that it is neither tied in a knot nor heated, but rather it is mechanically twisted and flattened.
To complete the description which is being made and for the purpose of aiding to better understand the features of the invention, a set of drawings is attached to the present specification as an integral part thereof in which the following has been depicted with an illustrative and non-limiting character:
In
Subsequently, the method continues with the withdrawal of the clamping element (12) and corresponding closure tube (13) in order to insert the packer (15) and packer support (16) inside the shirred tubular casing, as is shown in
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/ES2008/000151 | 3/17/2008 | WO | 00 | 12/7/2010 |
