Method for constructing a fluidic driver for use with microfluidic circuits as a pump and mixer

Information

  • Patent Grant
  • 6568052
  • Patent Number
    6,568,052
  • Date Filed
    Friday, June 23, 2000
    24 years ago
  • Date Issued
    Tuesday, May 27, 2003
    21 years ago
Abstract
The fluidic drive for miniature acoustic-fluidic pump and mixer is comprised of an acoustic transducer attached to an exterior or interior of a fluidic circuit or reservoir. The transducer converts radio frequency electrical energy into an ultrasonic acoustic wave in a fluid that in turn generates directed fluid motion through the effect of acoustic streaming. Acoustic streaming results due to the absorption of the acoustic energy in the fluid itself. This absorption results in a radiation pressure and acoustic streaming in the direction of propagation of the acoustic propagation or what is termed “quartz wind”.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention pertains generally to fluid pumps and mixers, more specifically to a miniaturized acoustic-fluidic pump or mixer.




2. Description of the Related Art




The oldest methods to generate flow in fluidic systems use external pumps of various types that are bulky and cannot be miniaturized. More recently, piezoelectrical driven membrane pumps less than 1 cm×1 cm×2 mm in size have been integrated into planar microfluidic systems. But these pumps require valves that can clog or otherwise fail. Miniature valve-less membrane pumps using fluidic rectifiers, such as the nozzle/diffuser and Telsa valve are under development, but rectifiers do not perform well in the laminar flow regime of microfluidics. They also have a pulsed flow that could be undesirable.




Elecroosmosis is a valve-less, no-moving parts pumping mechanism suitable for miniaturization and has been used for a number of microfluidic systems often because of compatibility with electrophoretic separation. Electroosmosis depends on the proper wall materials, solution pH, and ionicity to develop a charged surface and an associated diffuse charged layer in the fluid about 10 nm thick. Application of an electric field along the capillary then drags the charged fluid layer next to the wall and the rest of the fluid with it so the velocity profile across the channel is flat, what is termed a “plug” profile. The greater drawbacks of electroosmosis are the wall material restrictions and the sensitivity of flow to fluid pH and ionicity. In addition, some large organic molecules and particulate matter such as cells can stick to the charged walls. Crosstalk can also be an issue for multichannel systems since the different channels are all electrically connected through the fluid. Finally, the velocity shear occurs in or near the diffuse charged layer and such strong shear could alter the form of large biological molecules near the wall.




The oldest methods of creating circulation or stirring in reservoirs move the fluid by the motion of objects such as vanes that in turn are driven by mechanical or magnetic means. The drawbacks for entirely mechanical systems are complications of coupling through reservoir walls with associated sealing or friction difficulties. The drawback to magnetic systems is in providing the appropriate magnetic fields without complicated external arrangements.




More recently, acoustic streaming has been used for promoting circulation in fluids. In Mivake et al., U.S. Pat. No. 5,736,100, issued Apr. 7, 1998, provides a chemical analyzer non-contact stirrer using a single acoustic transducer unfocussed or focused using a geometry with a single steady acoustic beam directed to the center or the side of the reaction vessel to generate steady stirring. That patent, however, does not specify whether the flow is laminar or turbulent. Flow is laminar for microfluidics where the Reynolds numbers are less than 2000 and the very lack of turbulence makes mixing difficult. Nor does Miyake et al. address the production of non-steady mixing flows by multiple acoustic beams nor the higher frequencies necessary for maximum circulation for microfluidic reservoirs less than 1 cm in size. In laminar flow, two fluids of different composition can pass side-by-side and will not intermix except by diffusion. This mixing can be enhanced by non-steady multi-directional flows such as observed with bubble pumps.




Miniaturization offers numerous advantages in systems for chemical analysis and synthesis, such advantages include increased reaction and cooling rates, reduced power consumption and quantities of regents, and portability. Drawbacks include greater resistance to flow, clogging at constrictions and valves, and difficulties of mixing in the laminar flow regime.




BRIEF SUMMARY OF THE INVENTION




The object of this invention is produce a pump for use in microfluidics using quartz wind techniques that have a steady, non-pulsatile flow and do not require valves that could clog.




Another objective of this invention is to produce a pump for use in microfluidics utilizing quartz wind techniques that work well in the laminar flow regime.




Another objective is to produce a pump for use in microfluidic systems using quartz wind techniques that do not depend on wall conditions, pH or ionicity of the fluid.




This and other objectives are attained by a fluidic drive for use with miniature acoustic-fluidic pumps and mixers wherein an acoustic transducer is attached to an exterior or interior of a fluidic circuit or reservoir. The transducer converts radio frequency electrical energy into an ultrasonic acoustic wave in a fluid that in turn generates directed fluid motion through the effect of acoustic streaming. Acoustic streaming results due to the absorption of the acoustic energy in the fluid itself. This absorption results in a radiation pressure in the direction of propagation of the acoustic radiation or what is termed “quartz wind”.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a dual miniature acoustic-fluidic pump fluidic driver circuit in plan view.





FIG. 2



a


shows a piezoelectric array of transducers in a plan view.





FIG. 2



b


shows a piezoelectric array of transducers in a cross-section view.





FIG. 3

shows a dual fluidic driver used as a miniature acoustic-fluidic pump capable of bi-directional control.





FIG. 4

shows a fluidic driver for use as a miniature acoustic-fluidic mixer in plan view.





FIG. 5



a


shows a plan view of a first transducer in an ON condition of a pair of transducers mounted so their acoustic beams are directed at different angles across a rectengular reservoir and a transducer powered ON or OFF alternately to form a non-steady mixer.





FIG. 5



b


shows a plan view of a second transducer in an ON condition of a pair of transducers mounted so their acoustic beams are directed at different angles across a rectangular reservoir and a transducer powered ON or OFF alternately to form a non-steady multi-directional flow mixer.





FIG. 5



c


shows a lengthwise view of a fluidic driver with transducers placed at intervals down the length of a tube.





FIG. 5



d


shows a circular cross section fluidic driver wherein the transducers may be placed at intervals down the length of a tube.





FIG. 5



e


shows a fluidic driver having a single transducer directed with its normal and acoustic beams at a grazing angle to the capillary walls in the same direction as the flow at a sufficient angle so the capillary acts as a waveguide with high or total-internal acoustic reflectivity in cross section with one of the transducers energized.





FIG. 6



a


shows a fluidic driver for use as an acoustic focusing element in plan view with a plurality of transducers mounted on a spherical surface.





FIG. 6



b


shows a cross sectional view of a fluidic driver for use as an acoustic focusing element in cross section with a plurality of transducers mounted on a spherical surface.





FIG. 6



c


shows a fluidic driver for use as an acoustic focusing element using a single spherical transducer.





FIG. 6



d


shows a fluidic driver for use as an acoustic focusing element in plan view using a plurality of transducers energized in phase in a Fresnel zone plate pattern.





FIG. 6



e


shows a fluidic driver for use as an acoustic focusing element in cross section view using a plurality of transducers energized in phase in a Fresnel zone plate pattern.





FIG. 6



f


shows a fluidic driver in plan view for use as an acoustic beam steering element using a plurality of transducers in a phased array.





FIG. 6



g


shows a plan view of a fluidic driver for use as an acoustic beam steering element using a plurality of transducers in a phased array wherein the acoustic beam may be steered in agle with respect to the array normal to achieve mixing.





FIG. 7



a


shows a plot of calculated velocity versus channel radius for quartz wind at 50 MHz and electroosmosis at a zeta potential of 100 mV for two levels of applied power in a 1 cm long channel.





FIG. 7



b


shows a plot of effective pressure versus channel radius for quartz wind at 50 MHz and electroosmosis at a zeta potential of 100 mV for two levels of applied power in a 1 cm long channel.











DETAILED DESCRIPTION OF THE INVENTION




A dual miniature acoustic-fluidic drive


10


, in this embodiment a pump, as shown in

FIG. 1

, is comprised of an acoustic transducer array


12


attached to an exterior or interior of a fluidic circuit


14


. Each transducer


12




a


and


12




b


converts radio frequency electrical energy into an ultrasonic acoustic wave in a fluid


16


that in turn generates directed fluid motion through the effect of acoustic streaming. Acoustic streaming can result from traveling waves on walls but in this invention it is due to the absorption of the acoustic energy in the fluid


16


itself. This absorption results in a radiation pressure in the direction of acoustic propagation or what is termed “quartz wind”. For quartz wind, an exponentially decaying acoustic intensity generates a body force or force per unit volume on a fluid


16


in a reservoir


28


or channel


18


equal to









F
=


I


l
μ


c







-
x

/








(
1
)













where l is the acoustic intensity, c is the velocity of sound in a fluid


16


, and l


μ


is the intensity absorption length in the fluid


16


or the inverse of the absorption coefficient. The force is in the direction of propagation on the acoustic radiation. The resultant flow velocity across a channel


18


filled across its width with an acoustic field is parabolic, with zero velocity at the walls due to the non-slip condition there. The velocity shear, increases linearly with the distance from the center of the channel


18


, with zero shear and maximum velocity at the center of the channel


13


. The mean velocity is one half of the maximum for circular cross-sections. For a channel


18


circular cross section approximately as long as the absorption length and with no external impedance or restriction to flow, the mean velocity u is given by









u
=

P

8





π





η






cl
μ







(
2
)













where P is the acoustic power absorbed by the fluid


16


in the channel and η is the viscosity. For fully absorbed beams, P is equal to the intensity times the cross sectional area. The absorption length in fluids is typically inversely proportional to the frequency squared and is equal to 8.3 mm in water at 50 MHz. Shorter absorption and channel lengths at higher frequencies are desirable for higher velocities. Frequencies high enough to reduce the absorption length to less than the reservoir


28


or channel


18


length in microfluidic systems are also desirable to reduced the reflected intensity which would otherwise lower the velocity. In addition, higher frequencies result in less angular spread of acoustic beams due to diffraction. The other major performance measure of pumping action is the ability to pump against backpressure or the “effective pressure”. For large external impedances Z


ex


and channel lengths equal to one or two absorption lengths, a pressure gradient builds up whose maximum p


f


is given by










p
f

=


I
c



(

1
-




-
x

/




)






(
3
)













For an external impedance much higher than the external impedance, the volumetric flow is given by









Q



(

I
/
c

)

/

Z
ex






(
4
)













as long as the pump


13


is one or a few attenuation lengths long. In this case, there is no advantage in increasing the frequency and shortening the pump


13


because the overall flow is determined by the intensity or the power absorbed in the channel


18


and the external fluidic impedance in the circuit. In the other limit, with low external impedance or in reservoirs


28


,








Q


˜(


I/c


)/


Z




in


  (5)






and higher frequencies and smaller lengths can result in useful higher velocities. This would be an advantage in stirring and mixers, for example.




Quartz wind velocity and effective pressure are limited by heating and cavitation tolerance. A small fraction, u/c, of the incident acoustic energy goes into kinetic energy of the fluid with the rest going to heat. For fluid


16


velocities of a few millimeters per second and these short pumping channel


22


and absorption lengths, a quartz wind pump


17


is self-cooled by the fluid passing through. Temperature rises would be determined then by overall system dimensions and not pumping channel


13


dimensions. Cavitation limits are determined by the amount of gas dissolved in the fluid


16


and the toleration of bubbles. For degassed fluids, cavitation thresholds are several atmospheres at 10


5


Hz and below and increase with the square of the frequency above, and the transducers


12




a


an


12




b


may break down at lower power levels.




A first embodiment


10


comprised of a pair of pumps or channels


13


driven together or separately by two transducers


12




a


and


12




b


out of pumping channel


18


. Each pump


13


consists of a pumping channel


18


and a return circuit


22


or external reservoirs


27


or an external circuit with inputs


26


and an output


27


when the return circuit


22


is blocked. The most simple pump


13


consists of a single transducer.




An array of piezoelectric thin-film transducers assembly array


12


, of which only two transducers


12




a


and


12




b


are used in this instance, is attached to a simple fluidic circuit


14


is shown in plan view in

FIG. 1

for pumping a fluid


16


around a return path


22


or from input port


26


and out of an output port


27


. The fluidic circuit


14


is milled out of a block of polymethylmethacrylatc (PMMA), such as plexiglass acrylic sheet, manufactured by Atohaas North America, Inc. of Philadelphia, Pa., with pumping channel


18


widths of approximately 1.6 mm square and square return channels of approximately 3.2 mm. The beginning of the two pumping channels


18


are milled out of the side of the block so that the silicon wafer


42


contacted water


16


and acoustic waves


32


pass directly down the channel


18


. The transducer array


12


is attached directly to the PMMA forming the fluidic circuit


14


with silicone rubber, such as RTV


110


, manufactured by General Electric Co. of Waterford, N.Y., to ensure a water tight seal. The transducer array


12


is mounted on the outside of the fluidic circuit


14


, or air side, so electrical connections


17


and all metallizations are in air and not in fluid


16


. The acoustic energy is almost entirely reflected at the air/transducer interface due to the large mismatch of characteristic impedances there, while almost all of the acoustic energy emitted by each transducer


12




a


and


12




b


passed through a silicon substrate (not shown) and out into the fluid


16


. The transducers


12




a


and


12




b


in the array are powered by an electrical power source


24


. They could have been physically separate individual transducers


12




a


and


12




b


separately mounted. The size of the separate transducers


12




a


and


12




b


and their spacing in the array essentially matched the cross-section and spacing of the fluidic pumping channel


18


to fill the approximately 1.6 mm square cross-sections with the acoustic beams


32


. Most of the acoustic energy was absorbed in the 10 mm length of the pumping channels


18


. External to the pumping channels


18


is a common reservoir


28


at their termination and the main return channels


22


, which are approximately 3.2×3.2 mm in cross-section.




With the main return channels


22


unblocked and no external circuit connected, each pumping channel


18


generates a circulation in its respective part of the fluidic circuit


14


leading to flows up to 2 mm/s at a resonance near 50 MHz. Eight resonances in pumping velocity were observed in a test installation from 20 to 80 MHz. The resonances were separated by 7 MHz and were each about 2 MHz wide. The envelope of these resonances was centered at 50 MHz and the envelope width was as expected for the characteristic impedance mismatch of the transducers


12




a


and


12




b


and the fluid


16


. The eight resonances were due to multiple reflections and standing waves in the silicon wafer (not shown) and the 7 MHz separation was expected from the wavelength and velocity of sound in the silicon. With the radio frequency power


17


applied to each channel shielded from the other, crosstalk was negligible. The circulation of the fluid


16


in each channel


13


could be stopped and started independently of the circulation in the other channel. There was no apparent delay or acceleration of the fluid


16


from stop to millimeter per second velocities and back to stop.




If the return channel


22


is blocked, fluid can be introduced into the pumping channel


18


at right angles through an input port


26


.




The piezoelectric array of transducers


12


is shown in a plan view in

FIG. 2



a


and in cross-section in

FIG. 2



b


. A typical 2×4 array of transducers


12


consists of an approximately 30-40 μm thick piezoelectric thin-film


36


, preferably barium titanate (BaTiO


3


) or lead-zirconate-titanate (PZT), a silicon wafer


42


, approximately 0.020 inches thick preferably coated with platinum, with capping electrodes


44


preferably gold approximately one micron thick defining each separate transducer


12




a


and


12




b


. The capping electrodes


44


may also be silver, titanium, chromium, nickel or alloys of any of these metals. The transducers


12




a


and


12




b


are each, preferably, approximately 2.5 mm in diameter on approximately 3.5 mm centers and may be diced to provide individual transducers


12




a


and


12




b


. The BaTiO


3


piezoelectric thin-film


36


is, preferably, pulsed laser deposited at a temperature of approximately 700 degrees Celsius to assure proper piezoelectric phase.




Although barium titanate (BaTiO


3


) is specified as the preferred material for the piezoelectric thin-film


36


, lead-zirconate-titanate (PZT), zinc oxide (ZnO), a polymer (polyvinylidene fluoride (PVDF)), or any other material known to those skilled in the art. However, any technique known to those skilled in the art that is capable of producing such results may be utilized. The metal electrodes,


38


and


44


, can also be any highly conductive metallization known to those skilled in the art. The piezoelectric thin-film


36


thickness was chosen so that the film


36


would generate a maximum of acoustical power in the fundamental thickness mode resonance near a frequency of 50 MHz. The condition for ideal resonance is that the thickness is between one-fourth and one half of the longitudinal acoustic wavelength in the piezoelectric thin-film material


36


dependino on characteristic acoustic impedances at the interfaces. The dimensions shown are for a typical array, the piezo thickness


36


would be different for different frequencies. The silicon wafer


42


thickness is not crucial but would alter the frequency spread of resonances and perhaps intensity through attenuation.




This invention is not limited in type of transducer


12




a


and


12




b


or geometry of circuit or reservoir


28


. To take maximum advantage of the absorbed acoustic energy, the frequency should be selected so that the absorption length is equal to or smaller than the channel


18


or reservoir


28


length. Any transducer, such as a piezoelectric, magnetostrictive, thermoacoustic or electrostatic, can be used that efficiently converts electrical energy to acoustic at the proper frequency. Piezoelectric thin film transducers,


12




a


and


12




b


, as described herein, can have any piezoelectric as the active material and any suitable substrate but the piezoelectric, thickness should be between one-fourth and one half the wavelength at the selected frequency depending on acoustic matches at the interface to operate on the most efficient fundamental thickness resonance.




In a second preferred embodiment


20


, as shown in

FIG. 3

, a dual bi-directional pump


49




a


and


49




b


having a fluidic drive constructed in the same manner as the first preferred embodiment 10, has bidirectional control. Two transducers


12




a


and


12




b


generate bidirectional flow together or separately in channels


42


and


48


by switching power from one transducer array


41


to another transducer array


43


. Two individual diced transducers


41




a


and


41




b


from the array


41


are attached, as previously described, to a first end of a single pumping channel


42


approximately one cm long; at a second end of the pumping channel


42


, a second array


43


of two individual diced transducers


43




a


and


43




b


are attached. The flow


46


is generated in one direction by applying a radio frequency power


24


through a circuit


17


to transducers


41




a


and


41




b


at one the first end of the pumping channel


42


. When the power source


24


is terminated suddenly by switching the power OFF, and power is no longer suppied to transducers


41




a


and


41




b


flow is generated in the other direction by applying the radio frequency power


24


to the transducer array


43


activating transducers


43




a


and


43




b


at the second end of the channel


42


. The bidirectional flow can be generated internally in the return channel


42


or with return channel


42


blocked in an external circuit connected with ports


44


.




A third preferred embodiment, as shown in

FIG. 4

, is a fluidic drive


30


configured as a ratioed microfluidic mixer or ratioed fluid pump


30


, similar to the pumps shown in the preceding embodiments


10


and


20


shown in

FIGS. 1 and 3

. A first fluid is input through input port No.


1




26


and a second fluid differing from the fluid


26


is input through input port No.


2




27


. In this case, return flow is blocked by restrictois


25


in the return channels


22


. The acoustic energy generated by the transducers


31




a


and


31




b


of a transducer array


31


causes both fluids


16


and


19


to pump proportionally to the RF power


17


applied by a power sources


24


,


24




a


and


24




b


mixing the fluids


16


and


19


as they flow in the reservoir


28


. The mixed fluid being extracted through output port


27


.




Mixing of fluids in the low-Reynolds-number, laminar flow regime is made more difficult due to the lack of turbulence. Mixing is limited by interdiffusion rates and so becomes more rapid for smaller volumes or capillaries. Mixing can be made more rapid by the forced intermingling of fluid streams with shear, folding, and non-cyclic paths.




Another preferred embodiment


40


, as shown in

FIGS. 5



a


and


5




b


, consists of two or more transducers


46


and


48


are mounted so their acoustic beams


52




a


and


52




b


, respectively, are directed in different directions across a reservoir or capillary


54


and powered alternately to form non-steady multi-directional mixes. As shown in

FIGS. 5



a


and


5




b


, the acoustic beams


52




a


and


52




b


of the two transducers


46


and


48


are directed at right angles to each other across the reservoir


54


, for maximum effect. As in the first embodiment


10


, the operating frequency has been chosen so that the attenuation length of the acoustic radiation is less than or equal to the distance across the reservoir


54


for maximum unidirectional force per unit volume and maximum streaming velocity. Each transducers


46


and


48


width, as shown, is less than the reservoir


54


width so that the acoustic radiation underfills the cavity and a return circulation develops outside the acoustic beams


52




a


and


52




b


, as shown by the arrows. Two fluids


56




a


and


56




b


to be mixed can be introduced through input


1




57


and input


2




59


filling the right and left sides of the reservoir


54


. With transducers


48


ON and transducers


46


OFF, as shown in

FIG. 5



a


, steady sheared mixing occurs with repeating circulation paths. Alternating the RF power application between transducers


48




c


and


46


, a more rapid mixing is achieved by breaking the cyclic circulation paths and reducing more quickly the interdiffusional distances for complete mixing. The mixed fluids


56




a


and


56




b


are output from the reservoir


54


through an output port


58


.





FIGS. 5



a


and


5




b


show a square reservoir


54


, but such a reservoir


54


could be circular in shape to minimize or eliminate the dead volumes at the corners and maximize mixing. The depth of the reservoir


54


can be equal to or greater than the height of the transducers


46


and


48


. Rapid mixing can also be achieved for two side-by-side flowing streams in a capillary


54


in the same manner with a pair of transducers


46


and


48


placed with their normals orthogonal to each other and the flow direction down the capillary


54


.




In addition, more than one pair of transducers


72




a


,


72




b


and


72




c


can be placed at internals down the length of the capillary


54


, as shown in

FIG. 5



c


. The cross section of the capillary


54


does not have to be square, as shown in

FIGS. 5



a


and


5




b


, but could be round, as shown in

FIG. 5



d.






Alternatively, a single transducer


82


, as shown in

FIG. 5



e


, can be directed with its acoustic beam


84


at a grazing angle to the capillary


54


walls but in the same direction as the flow at a sufficient angle so the capillary


54


acts as a waveguide with high or total-internal acoustic reflectivity. The acoustic beam


84


reflected multiple times down the capillary


54


will generate mixing and also impart an additional pumping force.




As shown in

FIGS. 1

,


3


and


4


, transducers


12




a


and


12




b


;,


41




a


,


41




b


,


43




a


and


43




b


; and


31




a


and


31




b


, respectively, can be used individually to generate unfocussed acoustic beams or with acoustic lenses to increase the intensity and the velocity of a stream or the velocities of streams in small focal regions.




In another embodiment


50


, as shown in

FIGS. 6



a


and


6




b


, acoustic energy


62


from a plurality of transducers


66


is focused or directed by phasing an array of transducers


66


on a surface


52


to a focal point


64


. Focusing is achieved, for example, by identical transducers


66


mounted on a spherical surface


52


and phased together, or a fluidic circuit


60


wherein a single spherical transducer


72


, as shown in

FIG. 6



c


, is placed on a spherical surface


75


generating acoustic energy on a focal point


76


. Also, a fluidic circuit


70


phased by a properly patterned and phased array


82


on a flatsurface


84


, as in the Fresnel Zone plate pattern shown in

FIG. 6



d


and

FIG. 6



e


.

FIG. 6



e


shows the view looking into a surface on which the phased array of transducers


82


are mounted and

FIG. 6



d


shows the cross section and the separate acoustic beams


62


coming to a focus


88


of greater intensity.




In another embodiment


80


, a phased array


92


is used in a reservoir


93


, as shown in

FIG. 6



f


and

FIG. 6



g


, to sweep the acoustic wave


96


in an angle with respect to the array normal and enhance mixing.




Other pumps suitable for miniaturization are valved membrane and bubble pumps, membrane pumps that use fluidic rectifiers for valves, and electroosmosis pumps. Compared to valved membrane and bubble pumps quartz wind pumps lack valves that could clog and have a steady, non-pulsatile flow. The quartz wind pump also works well in the laminar flow regime unlike valve-less membrane pumps that use fluidic rectifiers.




Electroosmosis is the primary valve-less, no-moving parts pumping mechanism alternative to quartz wind for microfluidic systems. The quartz wind mechanism has the advantage of not depending on wall conditions or pH or ionicity of the fluid as does electroosmosis. The quartz wind acoustic force does depend on absorption lengths and viscosity in channels but these properties would not vary much for many fluids and fluid mixtures of interest. Particles or other inhomogeneities with absorption lengths that differ to a significant degree from the fluid could result in varying local radiation pressure and velocities. That could be a disadvantage or could be taken advantage of, for example, for separation based on particle size or absorption length or for mixing.




Plots of the calculated velocity and effective pressure versus channel radius for quartz wind and electroosmosis and for two levels of applied power in a 1 cm long channel are shown in

FIG. 7



a


and

FIG. 7



b


, respectively. At powers of 100 mW, quartz wind has higher performance for channel widths above 700 microns in width whereas electroosmosis has higher performance for smaller channel sizes. This power refers to acoustic power in the pumping channel for quartz wind and electrical power or current times the voltage dissipated in the channel for electroosmosis. Losses in conversion of electrical energy to acoustical energy or in joule heating due to the resistivity of the fluid are not considered. The actual channel size above which quartz wind has higher velocity or effective pressure depends on the maximum power that can be applied for each, and that will be determined by the details of cooling geometry and cavitation. Other drawbacks to electroosmossis such as sensitivity to fluid pH or ionicity, sticking of molecules and cells to the walls, and crosstalk can outweigh its pumping advantage over a quartz wind mechanism at smaller channel sizes.




In comparison to older mechanical methods for creating circulation, stirring, or mixing quartz wind acoustic mixers have the advantage of generating a body force in selected regions and in selected directions of the fluid. In this invention, as opposed to the acoustic stirrer of Miyake et al., supra, high frequencies are used to obtain high velocities in dimensions compatible with microfluidics, and mixing can be enhanced in the microfluidic laminar flow regime by inducing non-steady, multi-directional flows with two or more transducers powered alternatively. Acoustic lenses can also be added to produce higher velocities in small regions. Finally, arrays of transducers could be phased to direct or focus beams. In addition to beam control, the transducers to generate the acoustic fields do not have to be in the fluid eliminating the problems of mechanical linkage, seals, and compatibility with the fluid.




The primary new features that the quartz wind acoustic pumps and mixers described herein offer is a directed body force in the fluid independent of the walls chemical state of the and fluid condition and patterned arrays of transducers that can be phased for beam control. The miniature microfluidic pump and mixer may be used for any fluid, including air. Transducers generating the driving acoustic field can be small and distributed at selected points around a circuit or reservoir and can exert a force on internal fluids even through the walls. At frequencies of 50 MHz and above, the absorption length for water is below one centimeter so that velocities are higher and reflections are minimized on a scale appropriate to miniature or microfluidic systems. Quartz wind can generate selectable uni- or bi-directional flow in channels in a fluidic system or circulation in a reservoir.




The quartz wind device, as described herein, may be used in ways not directly connected with fluid movement. As previously mentioned, the radiation pressures on particles may be used to separate them by size or absorption length. Or the acoustic force may be applied normal to and through a wall to dislodge particles adhering to the wall of a fluidic system. Finally, quartz wind may be used to pressurize a volume or the directed acoustic field used to locally heat a fluid. That pressure or heat may also be used, in turn, to operate actuators or valves.




Although the invention has been described in relation to an exemplary embodiment thereof, it will be understood by those skilled in the art that still other variations and modifications can be affected in the preferred embodiment without detracting from the scope and spirit of the invention as described in the claims.



Claims
  • 1. A method of constructing a fluidic driver for use with microfluidic circuits as a pump comprising the step of:attaching a transducer to a fluidic circuit; placing a fluid in said fluidic circuit; and generating a directed fluid motion through the effect of acoustic streaming by applying a radio frequency electromagnetic signal to said transducer resulting in a radiation pressure on the fluid in the direction of acoustic propagation.
  • 2. A method for constructing a fluidic driver for use with microfluidic circuits as a pump capable of bidirectional flow comprising the steps of:attaching a first and second transducer to a fluidic circuit, said first transducer applied to a first end of a pumping channel and said second transducer being applied to a second end of the pumping channel, said fluidic circuit having an internal return channel for circulation or an inlet and outlet port near the opposing pumping channel ends for connection to an external circuit for circulation; placing a fluid in the fluidic circuit; generating directed fluid motion through the effect of acoustic streaming by applying a radio frequency power to the first transducer resulting in a radiation pressure in the direction of acoustic propagation; terminating said fluid flow by removing the applied radio frequency power to the first transducer; and generating a fluid flow in a direction opposite the flow generated by the first transducer by applying the radio frequency power to the second transducer, thereby causing a flow.
  • 3. A method of constructing a fluidic driver for use with microfluidic circuits as a mixer comprising the steps of:attaching two or more transducers to a fluidic circuit having associated inlets, pumping channels and combined outlet, said transducers of sufficient size as to completely fill the pumping channels with acoustic beams; introducing a plurality of fluids of different composition into each inlet and pumping channel; and causing an ultrasonic acoustic wave in the fluids by applying a radio frequency power to the transducers so as to generate a directed flow within each acoustic beam and pumping channel associated with an individual transducer and a combined, selectable ratio fluid flow at the outlet.
  • 4. A method of consructing a fluidic driver for use as a non-steady multi-directional mixer comprising the steps of:constructing a fluidic circuit having an interior and exterior and having a reservoir with one or more inlets and outlets within the interior of the fluidic circuit; placing a plurality of fluids within the reservoir of different composition; attaching one or more transducers at an angle to exterior of the fluidic circuit said transducers of sufficient size as to underfill the reservoir cross sectional area with acoustic beams; and applying radio frequency power to the transducers so as to cause an ultrasonic acoustic wave because of acoustic streaming in the direction of acoustic propagation and a forced convection as a result of directed fluid flow within the acoustic beam and a return circulation outside the acoustic beam.
  • 5. A method of constructing a fluidic driver for use as a non-steady flowing mixer with comprised of the steps of:constructing a fluidic circuit having a capillary of a predetermined cross section, length, an interior, and an exterior; allowing a fluid to flow within the interior of the capillary; placing a pair of transducers at a predetermined angle to a flowing stream in a capillary, said transducers attached to the exterior or exterior of the capillary at right angles to the fluid flow; and applying radio frequency power to the transducers so as to cause an ultrasonic acoustic wave and acoustic streaming in the direction of acoustic propagation and unsteady forced convection as a result of directed flow within the acoustic beam and a return circulation outside of the acoustic beam.
  • 6. A method, as in claim 5, further having the step of placing the transducers at intervals down the length of the capillary.
  • 7. A method of constructing a fluidic driver for use as a flowing waveguide mixer comprising the steps of:constructing a fluidic circuit having a capillary of a predetermined cross section, length, an interior, and an exterior; flowing a fluid within the interior of said capillary; attaching one or more transducers to said capillary; and applying radio frequency power to the transducers so as to cause an ultrasonic acoustic wave and acoustic streaming in the direction of acoustic propagation, said transducers attached to the capillary at an angle such that the acoustic beam emitted is totally internally reflected down the length of the capillary resulting in mixing, due to directed flows within the beam and a return flow outside of the beam, and an additional drive force on the fluid in the direction of the capillary flow.
  • 8. A method of constructing a fluidic driver for use with microfluidic circuits as a microfluidic pump capable of acoustic focusing comprising the steps of:fabricating a fluidic circuit having an interior and exterior, and end; forming said end of said exterior into an spherical surface having a predetermined radius; filling the interior of the fluidic circuit with a fluid; and generating an ultrasonic acoustic wave in the fluid causing acoustic streaming in the direction of acoustic propagation focused onto a predetermined point determined by the spherical radius of the fluidic circuits exterior first end.
  • 9. A method, as in claim 8, wherein the fluidic circuit is fabricated from polymethylmetharcylatc (PMMA).
  • 10. A method, as in claim 9, wherein the polymethylmethacrylatc (PMMA)is a plexiglass acrylic sheet.
  • 11. A method, as in claim 8, wherein the step of generating an ultrasonic acoustic wave in the fluid causing acoustic streaming in the direction of acoustic propagation is accomplished by affixing a plurality transducers phased together and affixed to said first end.
  • 12. A method, as in claim 8, wherein the step of generating an ultrasonic acoustic wave in the fluid causing acoustic streaming in the direction of acoustic propagation is accomplished by affixing a transducer with a spherical shape with the same predetermined radius at the end.
  • 13. A method of constructing a fluidic driver for use with microfluidic circuits as a microfluidic pump capable of acoustic focusing comprising the steps of:fabricating a fluidic circuit having an interior and exterior, and end; forming said end of said exterior into an cylindrical surface having a predetermined radius; filling the interior of the fluidic circuit with a fluid; and generating an ultrasonic acoustic wave in the fluid causing acoustic streaming in the direction of acoustic propagation focused onto a point predetermined point determined by the cylindrical radius of the fluidic circuits exterior first end.
  • 14. A method, as in claim 13, wherein the step of generating an ultrasonic acoustic wave in the fluid causing acoustic streaming in the direction of acoustic propagation is accomplished by affixing a plurality transducers phased together and affixed to said first end.
  • 15. A method, as in claim 13, wherein the step of generating an ultrasonic acoustic wave in the fluid causing acoustic streaming in the direction of acoustic propagation is accomplished by affixing a transducer with a cylindrical shape with the same predetermined radius at the end.
  • 16. A method of constructing a fluidic driver for use with microfluidic circuits capable of acoustic focusing comprising the steps of:constructing a fluidic circuit having an interior and exterior and an end, said end being a flat surface; placing a plurality of transducers phased together in a Fresnel zone pattern affixed to said end; placing a fluid Within the interior of the fluidic circuit; applying a radio frequency electromagnetic signal to the transducers so as to generate an ultrasonic acoustic wave causing acoustic streaming in the direction of acoustic propagation focused onto a particular point within the fluidic circuit determined by phasing of the phased array.
  • 17. A method of constructing a fluidic driver for use with microfluidic circuits capable of acoustic steering comprising the steps of:constructing a fluidic circuit having an exterior and an interior; placing a fluid within the interior of the fluidic circuit; and attaching a plurality of transducers to the exterior of the fluidic circuit, said transducers being radio frequency powered with proper phasing so as to generate a combined acoustic beam generating acoustic waves within the fluid causing acoustic streaming in the direction of acoustic propagation that can be steered in a predetermined direction.
Parent Case Info

This is a divisional of a application Ser. No. 09/293,153, filed Apr. 16, 1999 now U.S. Pat. No. 6,210,128 B1.

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Number Name Date Kind
4939405 Okuyama et al. Jul 1990 A
5215446 Takahashi et al. Jun 1993 A
5688405 Dickinson et al. Nov 1997 A
6237619 Maillefer et al. May 2001 B1
6431212 Hayenga et al. Aug 2002 B1