The invention relates to a method for controlling a compressor which is suitable for conveying a pressure medium in a closed pressure medium system, preferably for conveying a pressure medium in a closed level adjustment system of a motor vehicle, in which method the current compressor temperature is continuously determined, at least during compressor operation, and the compressor is switched off no later than when a limit temperature is reached.
A compressor for conveying a pressure medium is used in a vehicle for example for performing open-loop or closed-loop control of a level adjustment system. The level adjustment system has air springs at least one of the motor vehicle axles, by means of which air springs the height of the vehicle body can be kept constant irrespective of the loading state of the motor vehicle by virtue of the fact that for increased loading, the air springs are filled with compressed air and for decreased loading, compressed air is discharged from the air springs. In addition to the air springs, a closed level adjustment system has a pneumatic pressure accumulator, and the compressor is used both to transfer compressed air from the pneumatic pressure accumulator into the air springs in order to raise the vehicle body, and also to transfer compressed air from the air springs into the pressure accumulator in order to lower the vehicle body. Closed level adjustment systems for motor vehicles are known per se and are, for example, described in detail in DE 199 59 556 C1.
High demands are made of the compressor of the level adjustment system. It is, for example, demanded in particular that the vehicle body of the motor vehicle can be raised considerably by means of the level adjustment system (for example, from a low level to a high level in a normal passenger vehicle or to an extremely high level in an all-terrain vehicle). This can result in the compressor being heated considerably and, as a result, damaged. For this reason, various temperature models for monitoring the compressor temperature have already been developed, so that the compressor can be switched off when a limit temperature (at which it is ensured that the compressor is not yet damaged) is reached. Many of said temperature models (temperature models will be denoted as methods in the following) are distinguished in that an expensive temperature sensor for establishing the compressor temperature can be dispensed with. Corresponding temperature models are known, for example, from DE 43 33 591 A1, DE 196 21 946 C1, DE 198 12 234 A1 and EP 1 253 321 A2.
None of the known methods, however, takes into consideration the distinctive feature of a closed level adjustment system in a motor vehicle, in which system compressed air is transferred by means of the compressor both from the pneumatic pressure accumulator into the air springs and from the air springs into the pneumatic pressure accumulator.
The invention is based on the object of producing a method for controlling a compressor for a level adjustment system, which method takes into consideration the distinctive features of a closed level adjustment system and is thus particularly suitable for such a system.
According to the invention characterizing features of claim 1, the object is achieved in that the admission pressure (starting from which the compressor feeds) and counterpressure (against which the compressor feeds) of the compressor are taken into consideration in the determination of the current compressor temperature.
The advantage obtained by means of the invention is in particular that the distinctive feature of a closed level adjustment system is taken into consideration in the method according to the invention, by virtue of the fact that the admission pressure and the counterpressure of the compressor are intergrated in the determination of the current compressor temperature during compressor operation. In this way, an optimum compressor operating time can be obtained in a simple manner, without there being the danger of the compressor being damaged as a result of the limit temperature being exceeded. Here, the compressor operating time is adapted to the internal pressure ratios within the closed level adjustment system. A further advantage of the invention is that the current compressor temperature during compressor operation is determined without a temperature sensor.
According to a development of the invention according to claim 2, during compressor operation, the current compressor temperature is adapted by a temperature value dT after every elapsed unit of time dt, said temperature value dT being dependent on the difference pcounter−padmission between the counterpressure and the admission pressure. The advantage obtained by the development is that the compressor operating time until the limit temperature is reached is particularly well utilized because the difference between the counterpressure and the admission pressure of the compressor is taken into consideration. If, for example, the difference is small or approximately zero (the admission pressure thus approximately corresponding to the counterpressure), the compressor of the closed pressure medium system can feed without consuming a high level of power, so that it heats up only slowly. Accordingly, the current compressor temperature is in this case adapted by only a small temperature value after every elapsed unit of time, and there is a comparatively long compressor operating time until the limit temperature is reached; if in contrast the mentioned difference is positive and large, high power is demanded of the compressor, so that it also heats up considerably. In this case, the current compressor temperature is adapted after every elapsed unit of time by a larger temperature value than in the case initially mentioned, so that the limit temperature is reached more quickly than for a small difference.
According to a development of the invention according to claim 3, the functional relationship between the temperature value dT and the difference pcounter−padmission is stored as a characteristic diagram in a control unit for the compressor. The advantage of this development is that the temperature value dT by which the current compressor temperature is adapted can easily be read out of the characteristic diagram as a function of the difference pcounter−padmission. A further advantage of this development is that an associated temperature value dT can be stored for every possible difference pcounter−padmission and it is therefore possible for the current compressor temperature to be adapted in a particularly precise fashion. The compressor operating time until the limit temperature is reached is particularly well utilized as a result.
According to a development of the invention according to claim 4, a fixed temperature value dT is predefined as a function of the difference pcounter−padmission present at the beginning of compressor operation. The advantage of this development is in particular that the difference need be determined only once, at the beginning of compressor operation. Determination of the difference during compressor operation can be dispensed with. A further advantage of this development is that only a single temperature value dT is predefined and is then used for adapting the current compressor temperature for the entire duration of compressor operation. The method according to the invention is therefore particularly simple and can be carried out with low computing capacity in the control unit of the compressor. A control unit of simple design can therefore be used.
According to a development of the invention according to claim 5, for a difference pcounter−padmission greater than zero, the temperature value dT is predefined as being the value associated with the maximum possible difference pcounter−padmission in the closed pressure medium system. The advantage of this development can be understood if the following is considered: for the maximum possible difference, the compressor would have to feed at maximum power while conveying pressure medium. The most considerable temperature increase would therefore occur during compressor operation in the case of the maximum possible difference, so that the predefined temperature value dT would also correspond to the maximum possible temperature value dT. In the case of a difference which is smaller than the maximum possible difference in the system, the actual temperature increase of the compressor during compressor operation is definitely lower. The development thus provides the advantage that a temperature value dT is predefined only once and it is nevertheless ensured that the actual compressor temperature increases more slowly than the calculated compressor temperature. Accordingly, it is ensured in a simple manner that the limit temperature of the compressor is not exceeded during compressor operation.
According to a development of the invention according to claim 6, for a difference pcounter−padmission less than or equal to zero, the temperature value dT is predefined as being the value associated with the difference pcounter−padmission=zero. This development provides similar advantages for a difference pcounter−padmission to those which were explained in connection with claim 5 (for more detail, see description of the figures).
According to a development of the invention according to claim 7, a maximum operating time for the compressor is predefined at the beginning of compressor operation. The maximum operating time is predefined in such a way that the limit temperature is definitely not yet reached after the maximum operating time has expired. This development provides the advantage that it is ensured that the compressor is switched off before the limit temperature is reached, even if the compressor temperature is not calculated, or is calculated incorrectly, on account of a fault in the level adjustment system (for example on account of a calculation error in the control unit of the level adjustment system).
According to a development of the invention according to claim 8, the traveling speed of the motor vehicle is additionally taken into consideration when predefining a temperature value dT. The development is based on the idea that as the traveling speed increases, the motor vehicle and therefore also the compressor of the level adjustment system are cooled by the air stream. The one or more temperature values dT can therefore be reduced as the traveling speed increases.
According to a development of the invention according to claim 9, the electrical compressor voltage is additionally taken into consideration when predefining a temperature value dT. The development is based on the idea that as the electrical compressor voltage increases, the volume flow of the pressure medium in the compressor increases and the heat generated in the compressor therefore rises. The development brings about the advantage that said rise is taken into consideration when predefining a temperature value dT.
One exemplary embodiment and several advantages of the invention are explained in connection with the following figures, in which:
In the drawings,
If compressed air is transferred by means of the compressor 2 from the pneumatic pressure accumulator 4 into one or more of the air springs 6a to 6d, the compressor temperature varies during compressor operation. The same applies if compressed air is transferred by means of the compressor 2 from one or more of the air springs 6a to 6d into the pneumatic pressure accumulator 4. It must be ensured that the compressor 2 does not exceed a certain limit temperature so that it is not damaged. For this reason, according to the invention, the compressor temperature is continuously monitored in the control unit (not illustrated) of the level adjustment system during compressor operation and the compressor 2 is switched off no later than when a limit temperature is reached (the compressor 2 is switched off earlier if the control process is ended before the limit temperature is reached; this is the case when the vehicle body has reached the desired target level). The admission pressure and counterpressure of the compressor 2 are taken into consideration in the determination of the current compressor temperature. Here, if compressed air is transferred by means of the compressor 2 from the pneumatic pressure accumulator 4 into the air springs 6a to 6d, the air pressure in the pneumatic pressure accumulator 4 corresponds to the admission pressure and the air pressure in the air springs 6a to 6d, into which compressed air is conveyed, corresponds to the counterpressure. Conversely, if compressed air is transferred by means of the compressor 2 from the air springs 6a to 6d into the pneumatic pressure accumulator 4, the air pressure in the air springs 6a to 6d from which compressed air is conveyed is the admission pressure and the air pressure in the pneumatic pressure accumulator 4 is the counterpressure.
It will be explained on the basis of FIGS. 2 to 5 as to how the compressor temperature during compressor operation is monitored by taking into consideration the admission pressure and the counterpressure. In the monitoring of the compressor temperature during compressor operation, it is assumed that the current compressor temperature at the beginning of compressor operation is known. Said current compressor temperature thus corresponds to the ambient temperature if, for a certain period of time, no control action has been carried out in the level adjustment system by means of the compressor, and the compressor has therefore been able to cool down to the ambient temperature. If it has not been possible for the compressor to cool completely after a previous control process (because the period of time until the next control process is too short), the current compressor temperature at the beginning of the new control process is obtained as follows: the compressor temperature which the compressor had at the end of the control action is known from the previous control action on account of the constant monitoring of the compressor temperature. After the end of the previous control action the amount of time that has passed since the previous control action is measured in the control unit of the level adjustment system. A certain degree of cooling is assumed for the elapsed time, so that the current compressor temperature of the non-operating compressor is obtained for every time-based profile.
T=Tu+dT1+dT2+ . . . +dTn,
“n” standing for the number of units of time which have passed. Each of the values dT1 to dTn is dependent on the difference dp=pcounter−padmission at the corresponding time.
If the compressor temperature T which is calculated as explained above reaches a limit value Tlimit before the end of the current control process, the compressor is switched off so that it is not damaged due to overheating. The control process illustrated by the characteristic curve 14, however, ends at the time t=4 dt (the vehicle body has thus already reached the target level), at which the current temperature is still well below the limit temperature Tlimit, as can also be seen in
A further characteristic curve 16 for a further control process in the level adjustment system can also be seen in
In the explanations relating to
T=Tu+n×dTmax,
“n” corresponding to the number of units of time which have elapsed. The control process is terminated if the calculated current compressor temperature, which is calculated in accordance with the characteristic curve 24, reaches the temperature value Tlimit, specifically when the control process has not yet ended. Damage to the compressor as a result of overheating is therefore reliably prevented. The one-off fixing of the temperature value dTmax in the case that dp is greater than 0 at the beginning of the control process provides the advantage that it need only be established at the beginning of the current control process (that is to say at the time t=0) that dp is greater than 0. It is thereafter no longer necessary to determine dp, and therefore no longer necessary to carry out pressure measurements, during the control process.
It is possible, in addition to the limit temperature Tlimit, to fix a maximum operating time for the compressor, said maximum operating time being selected such that at this time, the compressor is definitely still at a temperature which is below the limit temperature Tlimit. The control process can be terminated after the period of time Tmax has expired. In this case, overheating of the compressor is reliably prevented by means of a simple time measurement, even if the current compressor temperature is calculated incorrectly on account of a fault in the level adjustment system etc.
The control actions which have been explained in connection with
The air quantity in the accumulator 4 is then obtained by subtracting the air quantity in the air springs 6a, 6b of the front axle and in the air springs 6c, 6d of the rear axle from the total air quantity in the level adjustment system (which is known, since it is a closed level adjustment system). The pressure in the pneumatic pressure accumulator 4 is then obtained by dividing the air quantity, which is determined in this way, by the volume of the pneumatic pressure accumulator 4.
After termination of the control action at the air springs 6a, 6b of the front axle, the air pressures in the air springs 6a, 6b of the front axle, in the air springs 6c, 6d of the rear axle and in the pneumatic pressure accumulator 4 are thus known in the control unit of the level adjustment system. In the following control process at the air springs 6c, 6d of the rear axle, the difference dp=pcounter−padmission can then be determined. In the case in which compressed air is to be transferred from the pneumatic pressure accumulator 4 to the air springs 6c, 6d by means of the compressor 2 dp results from the difference p(air springs 6a, 6d)−p(pneumatic pressure accumulator 4). In the case in which compressed air must be discharged from the air springs 6c, 6d, compressed air is transferred by means of the compressor 2 from said air springs 6c, 6d to the pneumatic pressure accumulator 4. In this case, the difference dp results from p(pneumatic pressure accumulator 4)−p(air springs 6c, 6d).
Number | Date | Country | Kind |
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10354491.7 | Nov 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/52479 | 10/8/2004 | WO | 5/18/2006 |