The present invention relates to a method for controlling a fuel valve and/or an air valve supplying fuel or air respectively to a crank case scavenged internal combustion engine comprising means for controlling said valve used for a supply system for combustible mixture to the engine, such as a carburetor or a fuel-injection system. The invention further concerns a crank case scavenged internal combustion engine controlled by the method and further a fuel supply system for a crank case scavenged internal combustion engine controlled by the method.
Internal combustion engines of two-stroke or four-stroke type usually are equipped with a fuel supply system of carburetor type or injection type. In a carburetor, the throttle of the carburetor is affected by the operator's demand, so that wide open throttle produces a minimum throttling in the carburetor barrel. The depression created by the passing air in the carburetor venturi draws fuel into the engine. Traditionally, carburetor engines are equipped with stationary nozzles or manually adjustable nozzles to regulate the degree of richness/leanness of the air-fuel mixture. As the demands on lower fuel consumption jointly with demands on cleaner exhaust have increased also electronically controlled nozzles have been suggested. In the latter case the amount of fuel supplied to the carburetor barrel is adjusted. This is affected with the aid of variable throttling. Increasing throttling gives a leaner air-fuel mixture. The throttling is regulated continuously or in small steps. However, such quantity adjustment is comparatively complicated and expensive. It is already known to provide for a brief shut-off during the suction phase in order to reduce the amount of fuel or, in accordance with the teachings of DE 23 48 63S, to briefly open a normally closed valve during the suction phase. It is very difficult to rapidly open and close a valve, or vice or vice versa, with accuracy. The carburetor is positioned in an intake passage leading to the engine cylinder. This intake passage is opened and closed by the engine piston or by a particular valve, usually called suction valve. Owing to this opening and closing of the intake passage varying flow speeds and pressures generate inside the passage. Since the carburetor is constructed to allow the depression in the carburetor barrel to draw in fuel, also the amount of fuel supplied will be largely affected by the closing and the opening of the intake passage. The basic function of the carburetor is to add an appropriate amount of fuel to a predetermined amount of passing air.
EP 0 799 377 a method characterized primarily in that in the fuel supply system shut-off is effected during a part of the operating cycle by means of a shut-off valve shutting off the entire fuel flow or a part flow, and in that the shut-off is arranged to take place to an essential extent during a part of the operating cycle when the intake passage is closed and consequently the feed of fuel is reduced or has ceased. This means that the amount of fuel supplied can be precision-adjusted by a slight displacement of one of the flanks of the shut-off valve shut-off curve.
However, precision-adjusting the fuel supply by a slight displacement of one of the flanks of the shut-off valve shut-off curve still requires a comparably high accuracy of the shut-off valve. Further a steeper slope of the flank provides for finer the fuel adjustments, i.e. the time for the shut-off valve to change from open to close or vice versa; but a quicker shut-off valve is more expensive.
EP 0 799 377 suggest the shut-offs to be done for each revolution varying the fuel supply by adjusting the displacement of the flank of the shut-off valve; but in particular for crank case scavenged two/four-stroke engines, the shut-offs can be performed every other, every third or possibly every forth engine revolution instead upon each engine revolution, in the case of a four-stroke engine, half as often. In that case a major fuel amount adjustment is made instead, for instance by completely shutting of the fuel supply for a revolution. This can be done since the crank case in crank case scavenged two-stroke engines or crank case scavenged four-stroke engines can hold a considerable amount of fuel and consequently serve as a leveling reservoir, it is therefore not necessary to adjust the fuel supply for each revolution when controlling the fuel supply to the engine, i.e. adjusting the fuel supply in one revolution will affect the subsequent revolutions.
By shutting off the entire fuel supply for a revolution, the requirements of accuracy and speed of the shut-off valve could be much reduced, however, utilizing the method of EP 0 799 377, a very rough regulation would be provided, i.e. for the two-stroke engine the sequences; 1/2, 1/3, 1/4 corresponds to the fuel reductions steps 50%, 33% and 25% and for the four-stroke engine the sequences; 1/2, 1/4, 1/6, 1/8 corresponds to the fuel reductions steps 50%, 25%, 17%, 13%. The difference in fuel reduction between fuel shut-offs every second and every third revolution is as high as 17 percentages units and between fuel shut-offs at every third and every fourth revolution, the difference is still as high as 8 percentages units. These differences could of course be compensated for by varying the displacement of one of the flanks of the shut-off valve shut-off curve, but then the requirements of the shut-off valve increases.
Further, each time the shut-off valve is activated energy is consumed, thus it would be advantageous providing a control method minimizing the number of opening and closings of the shut-off valve, without compromising with the accuracy of the control method.
The purpose of the subject invention is to considerably reduce the problems outlined above by providing a method for controlling a fuel supply to a crank case scavenged internal combustion engine, in a fuel supply system thereof, such as a carburetor or a fuel-injection system, fuel being supplied to the engine, the fuel supply system comprising means for shutting off fuel supply to the engine, partly or completely, during an engine revolution, where a fuel valve control sequence Ns/PL determines a number of shut-offs Ns for which the fuel supply of the engine will be partly or completely shut-off during a period of revolutions, and where the to the fuel valve control sequence Ns/PL corresponding fuel shut-off positions FCn determines which revolutions the fuel supply of the engine will be partly or completely shut-off during the period of revolutions, the period having a period length PL of at least 10 revolutions. The term crankcase scavenged refers to an engine where at least a part, and preferably all, of the air needed for the combustion in the engine is crankcase scavenged. Preferably at least a part of the fuel and/or lubricant needed for the engine is crankcase scavenged.
In the preferred embodiment the period length of the period is a fixed predetermined value and preferably the period length includes at least 25 revolutions, preferably at least 50 revolutions, even more preferably at least 100 revolutions. Thereby the fuel reduction can be precision-adjusted. E.g. increasing or decreasing the shut-offs by one over hundred provides a fuel reduction of one percentage unit for each shut-off, for one over fifty the doubled.
Further the fuel shut-off positions FCn corresponding to the fuel valve control sequence Ns/PL are distributed substantially evenly during the period and the fuel shut-off positions are distributed so that two separate fuel shut-off positions FCn are not adjacent to each other. This provides for a smooth engine run.
According to a further embodiment the period length is variable, which variable period length is based on real time engine settings and performance preferably the engine speed. Preferably the variable period length is chosen from a set of predetermined values, the set comprising at least two different values. For instance the engine could use one period length when the engine is idling and another period length when the engine is operating underload.
Further a crank case scavenged internal combustion engine is provided, the engine controlled by the method of the invention where the fuel supply is partly or completely shut-off according to the fuel shut-off positions. Preferably the engine is a two stroke engine and preferably the fuel supply is completely shut-off during the engine revolution according to the fuel shut-off positions.
Further a fuel supply system for a crank case scavenged internal combustion engine is provided, the fuel supply system controlled by the method of the invention where the fuel supply is partly or completely shut-off according to the fuel shut-off positions. Preferably the engine is a two stroke engine and preferably the fuel supply is completely shut-off during the engine revolution according to the fuel shut-off positions.
According to the preferred embodiment the fuel supply system is a carburetor.
According to a further embodiment the fuel supply system is a fuel injection system.
According to a further embodiment of the present invention an air valve in an internal combustion engine may also be controlled according to the same principles, i.e. by opening and closing the air valve according to an air valve control sequence having corresponding shut-off positions. Of course the engine may comprise a fuel valve and an air valve which both are controlled by the method of the engine, having a fuel valve control sequence and an air valve control sequence respectively.
The invention will be described in the following in closer details by means of various embodiments thereof with reference to the accompanying drawings wherein identical numeral references have been used in the various drawing figures to denote corresponding components.
a illustrates schematically a carburetor intended to be incorporated in a fuel supply system in accordance with the invention.
b is in a part enlargement of an area illustrated in
In the schematically illustrated drawing
a illustrates a fuel supply system 8 of carburetor type in accordance with the invention and
The engine of
The fundamental principle of the control method of the invention is to control the fuel supply to a crankcase scavenged engine 1 by shutting-off the entire fuel supply during a number of evenly distributed revolutions, utilizing the leveling characteristic of the crank case, the number Ns of fuel shut-offs determining how much fuel is supplied to the engine. This control is performed in consecutive periods of revolutions each period having a fuel valve control sequence Ns/PL determining the number Ns of shut-offs for that particular period. Each period having a period length PL. A first period is followed by a second period, which is followed by a third period and so on; each period having a corresponding fuel valve control sequence Ns/PL. Preferably, when performing the fuel shut-offs, the shut-off valve 24 is closed as the intake passage 2 is open. By shutting-off the fuel supply completely for an engine revolution the requirements of the shut-off valve are reduced, i.e. compared to the precision control by displacing the flanks of the shut-off valve shut-off curve. Preferably the opening and closing of the shut-off valve can be executed while the intake passage is closed,
However, the leveling characteristic of the crank case of course has its limits and, therefore, in order for the engine to work optimal it is an advantage to distribute the shut-offs evenly during the period of revolutions. Further, shutting-off the fuel supply completely for two or more consecutive engine revolutions is normally undesirable, since it may cause a sudden increase or decrease of the engine speed which is unsatisfactory during normal operation; however this effect can be used to test if the engine has a desired A/F ratio as described in EP 0 715 686 B1. Thus for normal operation of the engine, the largest satisfactory fuel reduction, when the fuel supply is completely shut-off during a revolution, is to shut-off fuel supply at every other revolution providing fuel reduction of 50%.
An easy way to achieve evenly distributed shut-offs during a period of revolutions can be done by calculating the fuel shut-off positions as; FCn=(n−1)* (PL−Ns)/Ns+n, for n=1 . . . Ns, rounding off the result to nearest integer. Where PL is the period length and Ns is the number of shut-offs during the period. I.e. the fuel valve control sequence Ns/PL provides the corresponding fuel shut-off positions [FC1, FC2, . . . , FCNs]. E.g. if the period length PL is 64 and the fuel valve control sequence is 6/64, i.e. a 9% decrease of fuel in relation to the maximum available fuel supply, the first fuel shut-off is done at the first revolution in the period, since FC1=1, the second fuel shut-off is done at the period position FC2=1*(64−6)/6+2=12, the third fuel shut-off is done at period position FC3=2*(64−6)/6+3=22, the forth fuel shut-off is done at the period position FC4=3*(64−6)/6+4=33, the fifth fuel shut-off is done at the period position FC5=4*(64−6)/6+5=44 and the sixth fuel shut-off is done at the period position FC6=5*(64−6)/6+6=54. The table of
Whereas the invention has been shown and described in connection with the preferred embodiment thereof it will be understood that many modifications, substitutions, and additions may be made which are within the intended broad scope of the following claims. From the foregoing, it can be seen that the present invention accomplishes at least one of the stated objectives.
Consider a fuel valve control sequence Ns/PL having Ns fuel shut-offs and the period having a period length PL; the larger the period length PL is the lesser the fuel reduction/increase between Ns shut-offs and Ns+1/Ns−1 shut-offs. Thus a higher period length PL provides a more accurate control, however the larger the period length PL the less often the fuel valve control sequence Ns/PL can be adjusted and thus the amount of supplied fuel, i.e. the A/F-ratio, e.g. if the period length PL would be infinite the fuel supply would be constant. Thus it is preferred that the period length is not to short but neither to long. According to the invention the period length PL includes at least 10 revolutions, preferably at least 25 revolutions, more preferred at least 50 revolutions and even more preferred at least 100 revolutions. E.g. in a preferred embodiment a period length PL of 256 was used, but lower or higher period lengths PL could be used.
Further, consider a period length of 128 revolutions; the fuel valve control sequence 1/128 would hardly lead to an even 0.8% reduction of fuel supply over the entire period (the reduction of fuel supply is in comparison to a period with no fuel shut-offs), since the leveling reservoir of the crank case has it limits; more likely operating the engine at the fuel valve control sequence 1/128 continuously for a number of consecutive periods would lead to a full fuel supply with periodically fuel supply disturbances. This effect is of course engine dependent, depending of the characteristics of the leveling reservoir or other fuel supply leveling means. However, this problem can be minimized by slightly reducing the effective control region; for instance by using a control region between 6/128 and 64/128, i.e. by not using the fuel control sequences between 0/128 and 5/128. Of course, the sequence 0/128 could be used without any problem since zero shut-offs won't cause any leveling problems. Preferred distances between fuel shut-offs are below 20 engine revolutions to fully utilize the leveling effect of the crank case.
Even though the fuel shut-offs according to the invention has been described as a complete shut-off of fuel a single revolution, but of course it would be possible to prolong the shut-offs to include a part of the fuel supply in the following revolution, for instance by shutting-off the fuel supply for 1.5 revolutions.
Preferably the period length PL is a predetermined value, e.g. if PL=128 the fuel supply is controlled in periods of 128 revolutions. However the period could also be chosen from a set of predetermined period lengths , for instance having a first period length when the engine is idling, one second period length when the engine has working speed and a third period length when the engine is free speeding, i.e. at full throttle without work load. Further the period length could be a variable based on real time engine settings and performance preferably the engine speed.
Further, even though the fuel supply system 8 of the invention has been described in relation to a carburetor type 9, of course a fuel injection system could be used to supply fuel to the crank case.
Number | Date | Country | Kind |
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PCT/SE2006/000562 | May 2006 | WO | international |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2007/000463 | 5/14/2007 | WO | 00 | 1/7/2009 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/133148 | 11/22/2007 | WO | A |
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20090145399 A1 | Jun 2009 | US |