The invention concerns a method for controlling an automated multi-step change-speed transmission of a motor vehicle, which is connected on the input side to a drive motor in the form of an internal combustion engine via at least one controllable friction clutch, and on the output side to drive wheels of a driven axle via an axle drive, and which comprises a plurality of starting gears, such that at the beginning of a starting process one of the starting gears is selected as the optimum starting gear as a function of the vehicle's mass and the gradient of the road, and is then engaged.
Automated multi-step change-speed transmissions with a plurality of starting gears are mainly used in utility vehicles of the medium and heavy weight categories. They are preferably automated change-speed transmissions with a single input shaft that can be connected to the drive engine via a controllable friction clutch or, in the case of automated dual-clutch transmissions, with two input shafts that can be connected to the drive engine via a respective controllable friction clutch in each case. When the motor vehicle is started, the friction clutch associated with the selected starting gear is used as the starting clutch. When the starting gear selected has been engaged, the rotational speed difference between the drive engine and the input shaft concerned, which is large to begin with and decreases with increasing driving speed, is bridged by slipping operation of the starting clutch. Besides the vehicle's mass, the gradient of the road, the speed and the torque of the drive engine, the duration of the slipping operation and the quantity of heat generated thereby in the friction clutch are determined essentially by the transmission ratio of the starting gear and hence by the choice of the starting gear.
If too low a gear with too high a transmission ratio is used as the starting gear, then due to the large traction force on the wheels of the driven axle the shift speed of the drive engine is reached very quickly and an upshift consequently takes place, in some circumstances more than once and in rapid succession. Disadvantageously, these shift processes result in comfort-reducing interruptions or breaks of the traction force and in unnecessary wear of the gears and friction clutches and of the associated control drive mechanisms. On the other hand, if too high a gear with too low a transmission ratio is used as the starting gear, then owing to the low traction force on the wheels of the driven axle and the large rotation speed difference between the drive engine and the input shaft, slipping operation of the friction clutch is substantially prolonged, which besides delaying the starting process, can also lead to thermal overloading and damage of the friction clutch. In an extreme case, for example when trying to start with a heavy load on a steep hill, if too high a starting gear is used the traction force on the wheels of the driven axle can even be smaller than the overall driving resistance formed in such a case from the resistance due to the slope and the rolling resistance, so the motor vehicle will roll backward in an unsafe manner.
Whereas an experienced professional driver can certainly select the most suitable starting gear for the starting situation at the time, this is much more difficult for an inexperienced driver in particular because the road gradient and its influence on the starting process are difficult to estimate. Besides, for example in urban stop-and-go traffic, a driver may be distracted to a safety-relevant extent from observing what is going on in the traffic around him, by having to select the optimum starting gear each time.
Thus, to increase traffic safety, assist the driver, and extend the life of the motor vehicle, there is a need to automate the selection of the starting gear that is optimum on each occasion. With this in mind, a number of methods for the automated determination of a starting gear have already been proposed.
A first such method for determining a starting gear is known from U.S. Pat. No. 5,406,862 A. According to this known method it is provided that in a driving cycle prior to starting, the road gradient and the driving acceleration are determined by sensor means, for example by a gradient sensor fitted on the motor vehicle and a rotation speed sensor arranged on the output shaft of the multi-step change-speed transmission, from the road gradient and driving acceleration values determined the driving acceleration that can be reached on level ground with the same drive engine torque is calculated, and from the value of the driving acceleration on level ground the mass of the vehicle is calculated. Furthermore it is provided that from a vehicle-specific performance characteristic stored in a data memory of the transmission control unit and using the values of road gradient and vehicle mass, the optimum starting gear for the forthcoming starting process is determined, if necessary by interpolation and, if the current vehicle mass value is not available, using the value of the maximum vehicle mass.
Another such method for determining a starting gear is described in DE 198 39 837 A1. According to this known method it is provided that at the beginning of a starting process maximum admissible values of the slipping time and/or the frictional work of the starting clutch during the starting process, and the drive engine torque available, are determined. Then, in a calculation loop that begins with the highest starting gear, the values of the respective slipping time and/or frictional work of the starting clutch to be expected using the starting gear are calculated in advance, these values are compared with the maximum admissible values, and this is repeated for the next-lower starting gear in each case until the pre-calculated values become smaller than or equal to the maximum admissible values. The highest starting gear whose pre-calculated values do not exceed the maximum admissible values is then the optimum starting gear sought. Since determining the maximum admissible slipping time and/or frictional work of the starting clutch is very complicated and cannot be calculated quickly if the effort of doing so is kept within acceptable limits, a vehicle-specific performance characteristic stored in a data memory of the transmission control unit is provided, at least for this purpose.
Thus, the common feature of the known control methods is that to determine the optimum starting gear, in each case vehicle-specific performance characteristics are needed. During vehicle development these performance characteristics have to be determined or adapted individually for each combination of motor vehicle, drive engine, multi-step change-speed transmission and driven axle, which entails a great deal of work that must be carried out by appropriately trained technical personnel. Furthermore, in these methods there is a risk that performance characteristics pertaining to a multi-step change-speed transmission used in different vehicle applications and/or available in other versions and therefore appropriate for some other vehicle configuration or transmission variant, may inadvertently be stored in the data memory of the transmission control unit.
Against that background the purpose of the present invention is to propose a method for controlling an automated multi-step change-speed transmission of the type mentioned at the start, using which the optimum starting gear can be determined simply and reliably without having to make use of vehicle-specific performance characteristics whose determination is elaborate and costly.
This objective is achieved by the characteristics specified in the main claim. According to this, the invention starts from a method for controlling an automated multi-step change-speed transmission of a motor vehicle, connected on the input side via at least one controllable friction clutch to a drive motor in the form of an internal combustion engine and on the output side, via an axle drive, to drive wheels of a driven axle, and which comprises a plurality of starting gears, such that at the beginning of a starting process one of the starting gears is selected as a function of the vehicle's mass mFzg and of the road gradient αFb as the optimum starting gear GAnf
Furthermore, in the method according to the invention it is provided that after specification of a minimum starting acceleration aAnf
in which ηges is the overall efficiency of the motor vehicle, JAntr is the mass moment of inertia of the rotating components of the motor vehicle, FW is the driving resistance of the motor vehicle, rdyn is the dynamic tire radius of the wheels on the driven axle, and iHa is the transmission ratio of the axle drive of the driven axle, and the optimum starting gear GAnf
Advantageous and expedient design features and further development of the method according to the invention are the object of the subordinate claims.
In contrast to the known methods for determining a starting gear, which rely on vehicle-specific performance characteristics, in the method according to the present invention known or appropriately specified parameters are used to calculate directly the minimum starting transmission ratio iAnf
Although the most accurate possible determinations of the vehicle's mass mFzg and the road gradient αFb are certainly required for the application of the method according to the invention, they are not, however, directly objects of the method as such. Rather, the starting point for using the method according to the invention is a sufficiently accurate determination of these parameters in advance, or when beginning to use the method. Appropriate methods for determining vehicle mass mFzg are known, for example from EP 0 666 435 B1, DE 198 37 380 A1 and DE 10 2004 015 966 A1. Similarly, the road gradient αFb can be calculated at the end of the previous driving cycle from the driving resistance FW and the engine torque MMot, or determined at the time by means of a gradient sensor fitted in the motor vehicle or by means of a navigation system from a road databank containing information about the road gradient αFb.
The formula indicated for calculating the minimum starting acceleration aAnf
F
Zug
=F
W
+F
Träg
+F
Teta
in which FZug is the traction force transmitted from the drive engine to the drive wheels of the driven axle, FTräg is the translational inertial resistance of the vehicle's mass mFzg, and FTeta is the rotational inertial resistance due to the mass moment of inertia JAntr of the rotating components of the motor vehicle. With the relationships known per se for:
in which, throughout, iG is the transmission ratio of the gear engaged in the multi-step change-speed transmission and aFzg is the acceleration of the vehicle, insertion and transposition yield the quadratic equation:
In a manner known per se this equation can be solved to obtain:
and for plausibility reasons only the smaller solution is taken to yield a realistic result. By inserting the minimum starting acceleration aAnf
Since because of the low driving speed vFzg the air resistance FLuft is negligible, the driving resistance FW consists of the sum of the rolling resistance FRoll and the gradient resistance FSteig and can be calculated from the equation:
F
w
=m
Fzg
*g*(fRoll*cos(αFb)+sin(αFb))
in which g is the acceleration due to gravity, fRoll is the rolling resistance factor and αFb is the gradient angle of the road.
The optimum starting gear GAnf
Alternatively however, the optimum starting gear GAnf
With a view to an operationally most favorable possible determination of the optimum starting gear GAnf
In practice it has been found appropriate to specify the tolerance limits δ for selecting the optimum starting gear GAnf
However, if there exists a starting gear restriction, then in the event of selecting a gear Gi that is higher than the highest admissible starting gear GAnf
The static engine torque MMot
The starting factor fAnf can be specified as a constant independent of the vehicle's mass mFzg and the road gradient αFb, and a value fAnf=0.5 has been found to be appropriate.
It is also possible, however, to calculate the starting factor fAnf as a variable that depends on the vehicle's mass mFzg and/or on the road gradient αFb. This can for example be done in such manner that starting from a standard value fAnf
The minimum starting acceleration aAnf
Alternatively, however the minimum starting acceleration aAnf
To clarify the invention the description of a drawing is given below. The drawing shows:
In the diagram of
fAnf=0.5
iHa=3.7
rdyn=0.522 m
ηges=0.98
JAntr=3.8 kg m2
fRoll=0.015
aAnf
GAnf
In addition, the horizontal broken lines in the diagram of
From this it emerges, for example, that with a vehicle mass of mFzg=40 tons and a road gradient of Stg=10%, for which a minimum transmission ratio of iAnf
In contrast, with a vehicle mass of mFzg=40 tons and a road gradient of Stg=14%, for which a minimum transmission ratio of iAnf
In an advantageous further development of the method according to the invention, as illustrated in the diagram of
On the other hand, if none of the starting gears G1 to G5 has a transmission ratio iG1 to iG5 that lies within the tolerance limits δ, then the closest lower starting gear G1 to G5 whose transmission ratio iG1 to iG5 is higher than the calculated minimum transmission ratio iAnf
The resulting, stepped decision-limit line is shown in
Number | Date | Country | Kind |
---|---|---|---|
10 2007 031 725.7 | Jul 2007 | DE | national |
This application is a National Stage completion of PCT/EP2008/057751 filed Jun. 19, 2008, which claims priority from German patent application serial no. 10 2007 031 725.7 filed Jul. 6, 2007.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP08/57751 | 6/19/2008 | WO | 00 | 12/30/2009 |