The invention relates to a method for controlling an electronic parking brake with a force control taking place when the parking brake is applied. The invention further relates to an electronic parking brake that can be applied using force control.
Electronic parking brakes, also known as electronic, electrical or automatic parking brakes, are increasingly replacing purely mechanical handbrakes in motor vehicles. The use of electronic parking brake systems does away with the operating lever, usually rather large, in the passenger compartment, thus providing a substantially increased design freedom for the passenger compartment. Furthermore, a system of this kind offers greater operating comfort because the operator does not have to use great force in order to apply or release the brakes and also various functions such as pulling away on a hill or releasing the brake when first starting from parking is performed electronically and thus also automatically. These advantageous features of electronic parking brake systems must, however, provide safety that is equal to or better than a purely mechanical handbrake.
When controlling or regulating (in this document the term control means both open-loop and closed-loop control) a parking brake of this kind, for example by means of an electric motor-gearbox unit, there is usually a discrepancy between the position of the gear and the force applied at the brakes. This is due to the physical properties of the brake system and the force transmission device and usually manifests itself in hysteresis effects. In this context, the term force transmission device includes both the actuator and all parts that transmit the forces to the brakes, and also components on which the force of the actuator acts. Because such a clear assignment between the position of the gear and the braking force can be realized only with difficulty, control does not usually take place through the gear or motor position alone. Alternatively, control of the electronic parking brake system can be by means of a force measurement at the force transmission device. An exclusive control or regulation control by means of the force applied at the force transmission device of the brake is, however, ruled out for safety-related reasons because the force in the force transmission device and also the aforementioned hysteresis effect have to be taken into account. For these reasons, a combined force-travel control system is usually used for electronic parking brake systems.
According to prior art, the application of a parking brake proceeds as follows. Beginning from a starting position the parking brake is applied. The force present at the force transmission device must reach, or exceed, a preset value within a predetermined travel. Fixed permissible minimum and maximum limits are set for the distance to be traveled. Because in addition to the aforementioned hysteresis effect, the parking brake usually also shows signs of ageing or fatigue and therefore the force-travel relationship changes, not only in the course of the application-release operation but also over the service life of the parking brake, the chosen range between the minimum and maximum limits must be relatively large. Otherwise, an undesirable frequent readjustment of the parking brake would be necessary, which would be detrimental to a maintenance-free functionality of the parking brake over the complete service life of the vehicle. The consequence of this is that changes in the travel-force characteristic of the parking brake that compared with gradual ageing occur abruptly or only temporarily but still lie within the relatively wide permissible range, are not detected. Just such sudden relatively fast changes can, however, have safety implications.
The object of the invention is to eliminate the disadvantages of prior art and especially to provide a method for the control of an electronic parking brake, and/or an electronic parking brake, that takes better account of the safety-relevant changes in the parking brake.
In a method for controlling an electronic parking brake with a force control taking place during the application of the parking brake, the following steps can be performed:
The invention is now explained in the following with reference to the appended drawings using preferred exemplary embodiments, in which;
a-3b shows flow diagrams for explaining a first calibration operation of a parking brake according to the invention.
a-6c shows functional block diagrams for explaining a first device in various states according to the invention
The invention is based on the generic method in that when the parking brake is applied a force measurement takes place and, depending on the measured force, at least one first position and thus at least one force-position assignment, is determined, and that the first position is compared with a predetermined position to check the plausibility of the force-position assignment. The position, determined when applying the parking brake, assigned to a specific force, enables this position to be compared with a predetermined position assigned to the force. In this way, the plausibility of the force-position value pair determined during the application of the parking brake can be checked and a greater reliability of the application process and/or operation of the parking brake generally achieved. The predetermined position can, for example, be the result of a calculation, be an empirical value or be measured under different circumstances or at a different time point. The plausibility of the actual force-position assignment at the first position can be checked for any obvious deviation from the value pair checked at the predetermined position. This can also be taken into account during a safety appraisal of the values. In this way, temporary faults that, with a parking brake according to prior art, lie within the relatively broad tolerance limits, can be detected and reported or allowed for in some form. Overall, this method leads to an earlier detection and more precise identification of faults, thus increasing the operating safety and reliability over the complete service life of the parking brake. The position and the force values can be determined directly by position and force measurement, and alternatively or additionally, the speed of the actuator and/or the gradient of the force acting against the force transmission device can also be taken into account.
According to an embodiment, it can be provided that at the first position a force is present that corresponds to an applied state of the parking brake. Therefore when the parking brake is applied a measurement of the force takes place to determine whether a force corresponding to an applied state of the parking brake is present at the force transmission device. The position thus determined is compared with a position that enables the plausibility of the state of the parking brake as “applied” to be checked. After a safety assessment based on the result of the comparison, the status of the system can be set to “applied” or “not applied” depending on the safety criteria used.
According to a further embodiment, it can be provided that part of the force-position curve is recorded by determining several force-position assignments during the application of the parking brake. If several force-position assignments are determined when applying the parking brake, the momentary characteristic of the parking brake during application can be recorded in the form of a force-position curve. This can represent a certain relevant section of the application of the parking brake. Also alternatively or additionally, several sections or the complete force-position curve when applying the parking brake can be recorded. This enables a substantial refinement of the plausibility checking possibilities of the determined force-position assignments, so that the comparison can be made not just on the basis of a single force-position value pair but also on a substantial part of the force-position curve. Furthermore, the safety check is improved because a greater number of values from a widespread range can be included. This not only enables any measuring errors that may be present to be reduced but also measured values from the environment of the first position can make an evaluation based on speed or on a force gradient possible or easier.
According to an embodiment, the predetermined position for an applied state of the parking brake is a typical position. The comparison of the first position or of a part or of the complete force-position curve with a predetermined position typical of the applied state of the parking brake is a particularly advantageous plausibility check of the force-position assignment representing the momentary state of the parking brake. The typical position value can be an ex works predetermined specified and fixed value or it can also be calculated from system data and determined in some other way, or be produced by a combination of these two possibilities. This typical value enables a plausibility check using data determined or calculated in some other way and therefore also represents an important safety check.
According to an embodiment, it can be provided that the predetermined position was determined in the course of determining the first position at an earlier application operation. This type of plausibility check supplements or replaces the comparison of the force-position assignments determined at the first position with typical values. The comparison with a force-position assignment determined at an earlier application operation in particular enables slight but nevertheless safety-relevant deviations that occur at certain time points to be determined, and reported as faults as necessary. Special ageing processes or evidence of fatigue can thus be detected and allowed for by using a time characteristic covering several application operations.
According to an embodiment, the first position is compared with a predetermined range. In this way, in conjunction with the preceding features, this enables the momentarily recorded force-position curve when applying the parking brake to be compared with curves that were specified ex works and given as typical curves or determined during preceding application operations. This enables an extensive and comprehensive plausibility check of the determined measured values while at the same time offering a comprehensive safety-related analysis of the momentary and previous functionality of the parking brake. The functionality and safety of the parking brake over the complete service life of the vehicle can thus be tracked and ensured on the basis of currently determined, previously stored and/or permanently entered values.
The invention is based on the generic device in that when the parking brake is applied, a force can be determined and at least one first position and thus at least one force-position assignment can be determined relative to the measured force, and that the first position is compared with a predetermined position as a plausibility check of the force-position assignment. In this way, the advantages and particular features of the method according to the invention can also be realized in the context of a device. This also applies to the following particularly preferred form of embodiment of the device according to the invention.
According to an embodiment, a force is present at the first position that corresponds to an applied state of the parking brake.
According to a further embodiment, at least part of a force-position curve can be recorded by determining several force-position assignments during the application of the parking brake.
According to a further embodiment, the predetermined position is a position typical of an applied state of the parking brake.
Furthermore, an embodiment can advantageously be developed in that the predetermined position can be determined when ascertaining the first position during an earlier application operation.
According to a further embodiment, the first position can be compared with positions from a predetermined range.
The invention furthermore refers to an operating brake with a device in accordance with the invention as well as a vehicle with an electronic parking brake according to the invention.
The invention is based on the knowledge that by determining the force-position assignments during the application operation of an electronic parking brake a plausibility check of the determined measured values can take place. In particular, by recording several force-position assignments or comparing same with specified typical value pairs, or value pairs determined during preceding application operations, a comprehensive and reliable plausibility check as well as a substantially improved safety check of the system can be achieved.
a-3b show flow diagrams explaining a first calibration operation of a parking brake in accordance with the invention. It can be provided that the method as claimed in the invention performs a calibration run. To do this, the process in
This enables an absolute positioning to be performed for points KEP and KAP that, amongst other things, can be used for checking the plausibility of the values determined in the further application operations.
After step S52, several variables can be monitored in step S56. The force present at the momentary position, the force gradient and/or momentary speed of the actuator at the momentary position can be determined individually, simultaneously or in any combination. Depending on the plausibility of the determined measured values, the application operation of the actuator is continued with decision S57, or if there is no plausibility an attempt is made in decision S58 to identify the problem causing the absence of plausibility. If the problem is identified, a check (decision S59) is carried out to determine whether the momentary occurrence causing the problem can be corrected. If this is the case, the momentary occurrence is changed in step S60 in order to remove the problem and the process continues with step S56.
If on the other hand it is determined in decision S59 that the occurrence cannot be corrected or if in decision S58 it is determined that the problem was not detected, the parking brake is brought to a safe state (step S61) and the application operation is ended at this point with step S62 (with a fault message as an option). The plausibility check beginning with decision S56 can also be optionally omitted for the pure functionality of the application operation. If in decision S57 it is determined that the momentary force corresponds to the target force apply TFA, the momentary position is recorded as a temporary force switch-off point KAP (step S63).
If the target force apply is still not reached, a check is carried out in decision S64 to determine whether the momentary position is outside a maximum permissible range. If this is not the case, the process continues with decision S56. Otherwise, a fault message is generated in step S65 as an option and the process ends with step S66. In decision S67, that follows on step S63, a check is carried out to determine whether the temporary switch shut-off point is within a typical specified range and within a range specified by the preceding switch shut-off points. If this is not the case, a fault message can be generated in step S68 as an option and the process ends with step S69.
An option at this point is to end the application operation and also consider the parking brake as “applied”. If the check of the temporary force switch-off point in decision S67 is positive, the temporary force switch-off point is specified in step S70 as the new force switch-off point KAP to be used. The parking brake system is now in the fixed or applied state (step S71).
If the calibration mark or the zero position has been reached, the momentary position of the actuator is stored as the zero position in step S85. An application operation of the actuator then begins in step S86. In decision S87 a check is made to determine whether the target force apply TFA on the actuator has been reached. If this is not the case and it has been determined in the decision S88 that a maximum range for the position of the actuator is not exceeded, the application operation is continued. If on the other hand a maximum range for the actuator position has been exceeded, the calibration operation ends in step S89 with a fault message.
If in decision S87 it is determined that the target force apply on the actuator has been reached, the momentary position is established as the force shut-off point KAP (section S90). Then, in decision S91 a check is carried out to determine whether this force shut-off point KAP lies within a typical range. If the result of the test is negative, the calibration operation ends at this point with a fault message in step S92. If the force shut-off point KAP lies within a typical range a release operation can be activated in step S92.
For this, the brake is opened up to a release point RP. In decision S93 a check is also made to determine whether the force present at the actuator at the release point lies within a typical range. If this is not the case, the calibration operation ends with a fault message in step S94. There is also the option to omit steps S92 to S94. If the check of the force on the actuator at the release point (decision S93) or at the force switch-off point (decision S91) is positive, the system is in the calibrated state with step S95.
a-6b show functional block diagrams for explaining a first device in various states according to the invention. In addition to the electronic, mechanical and any hydraulic components, referred to here using the term brake device 10, known according to prior art, the illustrated embodiment has an electronic control unit (ECU) 12, a force transmission device 14, a travel distance sensor 16 and a force sensor 18. In this connection, as also already in the descriptive part, the term force transmission device should include both an actuator, all parts that transmit forces to the brakes and also components on which the force of the actuator acts. The force sensor 18 can be fitted at any suitable point either within the force transmission device 14 or outside it, including in the brake device 10.
The electronic control unit 12 is connected by a signal line 20 to the force transmission device 14 that has an active mechanical connection to the brake device 10. The travel distance sensor 16 receives a position signal from the force transmission device 14 and applies this as position information 22 to the electronic control unit 12. Similarly, the force sensor 18 generates a measuring signal 24 corresponding to the momentary force present at the force transmission device or the brake device and supplies this also to the electronic control unit 12. Both the travel distance sensor 16 and the force sensor 18 are provided with a symbol display 26 or 28 that depicts various selected signals. With the travel distance sensor 20 signals KAP, KEP and RPT are highlighted and the indicator 28 of the force sensor 18 highlights signals FR, TFA and TFR.
The embodiment shown in
In
In
c shows a state of the electronic parking brake system that is assumed when the parking brake is being released. During this, the actuator of the force transmission device 14 is first moved again by a signal 20 from the electronic control unit 12 until the force application point (KEP) is reached, corresponding to the state shown in
Because at that moment the target force release TFR is actually present at the actuator of the force transmission device 14, the state shown in
In this regard, as already in the descriptive part and previously described embodiment, the term force transmission device includes not only an actuator and all parts that transmit forces to the brakes but also components on which the force of the actuator acts. The force sensor 48 can again be fitted at any suitable point either within this force transmission device 44 or outside it, including also in the brake device 40. The electronic control unit 42 is connected by the signal line 50 to the force transmission device 44 that has a mechanically active connection to the brake device 40.
The position sensor 46 detects a position signal supplied from the force transmission device 44 and applies this as position information 52 to the electronic control unit 42. In a similar manner, the force sensor 48 generates a measuring signal 54 corresponding to the force momentarily present at the force transmission device 44 or brake device 40 and likewise outputs this signal to the electronic control unit 42. Both the travel distance sensor 46 and the force sensor 48 are provided with symbol diagrams 56 or 58 respectively. These represent the time characteristic of measuring signals generated during an application operation.
If the application operation proceeds correctly, the recording of the force signal ends, as illustrated, when the target force apply TFA is reached. In a similar manner, the recording of the position signal ends when the force shut-off point KAP is reached. Diagrams 60 and 62 are also represented in the electronic control unit (ECU) 42. Diagram 60 represents the force-position assignment 61 determined from the signals 52 and 54. Diagram 62 shows a force-position assignment 64 determined from earlier application operations and specified typical force-position assignments 66 or 68. Furthermore, the electronic control unit 42 has a fault display 70.
The electronic control device 42 shows an application operation of the parking brake with the actuator of the force transmission device 44 moving in the application direction, i.e. the parking brake is to be applied. The time characteristic of the movement of the actuator of the force transmission device 44 is determined by the position sensor 46. The position values thus determined over time are shown in diagram 56 and the measured values are fed to the electronic control unit 42 as signal 52. At the same time, the force sensor 48 at the force transmission device 44 measures the time pattern of the force present at the actuator.
The force signal thus generated over time is shown in diagram 58 and is also fed as measuring information 54 to the electronic control unit 42. If the force present at the force transmission device 44 exceeds or reaches the target force apply TFA, the electronic control unit 42 stops the application operation. The actuator has thus reached the force switch-off point KAP. The signals 54 and 52 generated by the force sensor 48 and position sensor 46 are recorded in the electronic control unit as force-position value pairs.
This is shown in the diagram 60. The force-position curve 61 determined in this way can extend over the complete application operation or only over part of same. During the complete application operation, especially when reaching the target force apply TFA, the electronic control unit 42 performs a comparison of the measured force-position assignment 61 with data determined during preceding application operations and/or specified typical data. With the aid of the typical range specified by curves 66 and 68, the electronic control unit 42 can perform a first plausibility check of the curve 61. Furthermore, the electronic control units 42 can compare the curve 64 determined from one or more of the preceding application operations with the momentarily determined curve 61 and thus perform a further plausibility check. If a deviation that is relevant to functionality or safety occurs during either of these two plausibility checks, the electronic control unit 42 outputs a fault message 70. If on the other hand, the plausibility and safety checks are positive, the application operation has been successful and the parking brake is in the applied position.
During a movement of the actuator, starting from the zero position in the direction KEP, the force-position function follows the unbroken line. If the force present at the force transmission device exceeds the value FR, the momentary actuator position is determined as KEP. During further application of the parking brake, the force present at the force transmission device reaches the value TFA, following the unbroken line further. This force value is assigned to position KAP. When the parking brake is released, the force assigned to the position now follows the line consisting of dots and dashes. In doing so, the position KEP determined during the application of the parking brake is first reached. Continuing from there, the actuator moves further in the release direction over the relative travel distance RPT. Due to the physical characteristics of the braking system, the line represented by dots and dashes normally runs below the continuous line, because of the aforementioned hysteresis effect. For this reason, the force present at the force transmission device when position KEP is reached is less than FR and may be greater than TFR, but would not immediately reach the value FR if an application of the parking brake followed directly. At the position determined by the relative travel distance RPT, a check is now carried out to determine whether the force present at the force transmission device is less than TFR. This is the case in
With an application operation according to the alternative embodiment, the actuator, for example, starts in the application direction from the released position RP. Force-position assignments are made at regular intervals during the application and a plausibility check of these assignments with respect to functional and safety-related aspects takes place during the application. When the target force apply TFA is reached, the application operation ends and the actuator is then in the force switch-off point KAP. The determined force values, the force gradient resulting at the momentary position and/or the speed of the actuator can be used for a plausibility check of the determined force-position assignment.
A method for controlling or regulating an electronic parking brake system and an electronic parking brake system are disclosed, with force-position assignments being made when the parking brake system reaches the applied state. A plausibility check for the functioning and/or safety of the parking brake system is carried out using these force-position values.
The features of the invention disclosed in the preceding description, in the drawings and in the claims can be essential both individually and in any combination for the implementation of the invention.
Number | Date | Country | Kind |
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102004032898.6 | Jul 2004 | DE | national |
This application is a U.S. national stage application of International Application No. PCT/EP2005/051793 filed Apr. 22, 2005, which designates the United States of America, and claims priority to German application number DE 10 2004 032 898.6 filed Jul. 7, 2004, the contents of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/51793 | 4/22/2005 | WO | 1/4/2007 |