The present invention concerns a method for controlling a filling level of an exhaust gas component accumulator of a catalytic converter in the exhaust gas of a combustion engine. In the device aspects thereof the present invention concerns a control unit.
Such a method and such a control unit are each known from DE 103 39 063 A1 for oxygen as an exhaust gas component. With the known method and control unit, an actual fill level of oxygen in a catalytic converter volume is calculated from operating parameters of the combustion engine and the exhaust system with a catalytic converter model, and the adjustment of the fuel/air ratio is carried out depending on a difference of the actual fill level from a specified fill level setpoint. Moreover, such a method and such a control unit are also known from DE 196 06 652 A1 by the applicant.
In the event of incomplete combustion of the air-fuel mixture in a gasoline engine, in addition to nitrogen (N2), carbon dioxide (CO2) and water (H2O), a number of combustion products are ejected, of which hydrocarbons (HC), carbon monoxide (CO) and oxides of nitrogen (NOx) are restricted by law. The applicable exhaust limits for motor vehicles can only be satisfied with catalytic exhaust gas aftertreatment according to the current prior art. The mentioned harmful components can be converted by the use of a three-way catalytic converter.
A simultaneous high conversion rate for HC, CO and NOx is only achieved with three-way catalytic converters in a narrow lambda range about the stoichiometric operating point (lambda=1), the so-called conversion window.
For operating the three-way catalytic converter in the conversion window, a lambda controller is typically used in current engine control systems, being based on the signals of lambda probes disposed before and after the three-way catalytic converter. For the control of the air ratio lambda, which is a measure of the composition of the fuel/air ratio of the combustion engine, which is the oxygen concentration prevailing in the exhaust gas upstream of the three-way catalytic converter, the oxygen content of the exhaust gas upstream of the three-way catalytic converter is measured with a forward exhaust gas probe that is disposed there. Depending on said measurement value, the controller corrects the amount of fuel or injection pulse width specified in the form of a base value of a pilot control function. In the context of the pilot control function, base values of the amounts of fuel to be injected are specified as a function of the revolution rate of and the load on the combustion engine. For more accurate control, in addition the oxygen concentration of the exhaust gas, for example downstream of the three-way catalytic converter, is detected with a further exhaust gas probe. The signal of said rear exhaust gas probe is used for master control, which is superimposed on the lambda control upstream of the three-way catalytic converter based on the signal of the forward exhaust gas probe. As a rule, a step-type lambda probe is used as the exhaust gas probe that is disposed downstream of the three-way catalytic converter, which has a very steep characteristic curve for lambda=1 and therefore lambda=1 can be displayed very accurately (Kraftfahrtechnisches Taschenbuch (Automotive Pocketbook), 23rd Edition, Page 524).
Besides the master control, which in general only corrects small differences from lambda=1 and which is designed to be comparatively slow, as a rule there is a functional unit in current engine control systems that ensures that the conversion window is reached again rapidly following large differences from lambda=1 in the form of a lambda pilot control, which for example is important after phases with overrun shutdown in which the three-way catalytic converter is loaded with oxygen. This affects the NOx conversion.
Because of the oxygen storage capacity of the three-way catalytic converter, lambda can still=1 for several seconds downstream of the three-way catalytic converter after a rich or lean lambda has been set upstream of the three-way catalytic converter. Said property of the three-way catalytic converter, of storing oxygen temporarily, is exploited to compensate short-term differences from lambda=1 upstream of the three-way catalytic converter. If lambda is not equal to 1 for a long period upstream of the three-way catalytic converter, the same lambda is also set downstream of the three-way catalytic converter once the oxygen fill level for lambda >1 (excess of oxygen) exceeds the oxygen storage capacity or once no more oxygen is being stored in the three-way catalytic converter for lambda <1. At this point in time a step-type lambda probe downstream of the three-way catalytic converter indicates exiting the conversion window. Up to said point in time however, the signal of the lambda probe that is downstream of the three-way catalytic converter does not indicate the impending breakthrough, and a master control therefore often responds so late based on said signal that the fuel metering can no longer respond in a timely manner before a breakthrough. Consequently, increased tail pipe emissions occur. Current regulation concepts therefore have the disadvantage that they only detect exiting the conversion window late using the voltage of the step-type lambda probe that is downstream of the three-way catalytic converter.
One alternative for controlling the three-way catalytic converter based on the signal of a lambda probe downstream of the three-way catalytic converter is control of the average oxygen fill level of the three-way catalytic converter. Although said average fill level is not measurable, it can be modelled by calculations according to the aforementioned DE 103 39 063 A1.
A three-way catalytic converter is however a complex nonlinear system with time-variable system parameters. Moreover, the measured or modelled input variables for a model of the three-way catalytic converter are usually subject to uncertainties. Therefore, a generally applicable catalytic converter model that can describe the behavior of the three-way catalytic converter sufficiently accurately in different operating states (for example at different engine operating points or for different stages of catalytic converter aging) is not available in an engine control system as a rule.
In the present invention, a lambda setpoint value is formed, wherein a predetermined fill level setpoint is converted into a base lambda setpoint value by a second catalytic converter model that is the inverse of the first catalytic converter model, wherein a difference of the actual fill level from the specified fill level setpoint is determined and processed into a lambda setpoint value correction value by a fill level control means, a sum of the base lambda setpoint value and the lambda setpoint value is formed and the sum is used to form a correction value, with which fuel metering to at least one combustion chamber of the combustion engine is influenced.
The control of the fill level of the three-way catalytic converter based on the signal of an exhaust gas probe that is disposed upstream of the three-way catalytic converter has the advantage that a previous exit from the catalytic converter window earlier than for a master control, which is based on the signal of an exhaust gas probe that is disposed downstream of the three-way catalytic converter, can be detected, so that the exit from the catalytic converter window can be counteracted by a well-timed correction of the air-fuel mixture. In this connection, the invention enables improved control of an amount of oxygen that is stored in the catalytic converter volume, with which exiting the conversion window is detected and prevented in a timely manner, and which at the same time has a more balanced fill level reserve against dynamic disturbances than existing control concepts. The emissions can be reduced as a result. Stricter legal requirements can be satisfied with lower costs for the three-way catalytic converter.
A preferred design is characterized in that a lambda control is carried out in a first control circuit in which the signal of a first exhaust gas probe that is disposed upstream of the catalytic converter is processed as the actual lambda value and in that the lambda setpoint value is formed in a second control circuit, wherein the predetermined fill level setpoint is converted into a base lambda setpoint value of the lambda control by the second catalytic converter model that is inverse to the first catalytic converter model, wherein parallel thereto a fill level control error is formed as the difference of the fill level modelled with the first catalytic converter model from the filtered fill level setpoint value, said fill level control error is delivered to a fill level control algorithm, which forms a lambda setpoint value correction value therefrom, and wherein said lambda setpoint value correction value is added to the base lambda setpoint value calculated by the inverse second catalytic converter model and the sum calculated thereby forms the lambda setpoint value.
It is also preferable that the first catalytic converter model is a component of a system model comprising an output lambda model in addition to the first catalytic converter model.
A system model is understood here to be an algorithm that combines input variables, which also act on the real object that is simulated with the system model, with output variables such that the calculated output variables correspond very accurately to the output variables of the real object. In the case under consideration, the real object is the entire physical system lying between the input variables and the output variables. The signal of the rear exhaust gas probe is modelled computationally with the output lambda model. Further, it is preferable that the first catalytic converter model comprises an input emission model, a fill level model and an emission model.
A further preferred design is characterized in that the first catalytic converter model comprises sub models, each of which is associated with a sub volume of the real three-way catalytic converter.
It is further preferred that the output lambda model is designed to convert the concentrations of the individual exhaust gas components calculated using the first catalytic converter model into a signal that can be compared with the signal of a further exhaust gas probe that is disposed downstream of the catalytic converter and that is exposed to the exhaust gas.
A further preferred design is characterized in that the signal calculated with the emission model is compared with the signal measured by said further exhaust gas probe.
Said comparison enables the compensation of inaccuracies of measurement variables or model variables that enter the system model.
It is also preferable that the predetermined setpoint value lies between 25% and 35% of the maximum oxygen storage capacity of the three-way catalytic converter.
With regard to embodiments of the control unit, it is preferable that it is designed to control execution of the method according to one of the preferred embodiments of the method.
Further advantages result from the description and the accompanying figures.
It will be understood that the aforementioned features and the features that are yet to be described can be used not only in the respectively specified combination, but also in other combinations or on their own without departing from the scope of the present invention.
Exemplary embodiments of the invention are represented in the drawings and are described in detail in the following description. In this case, the same reference characters in different figures each refer to the same elements or at least to functionally comparable elements. In the figures, in schematic form in each case:
The invention is described below using the example of a three-way catalytic converter and for oxygen as the exhaust gas component to be stored. But the invention can also be correspondingly transferred to other types of catalytic converter and exhaust gas components such as oxides of nitrogen and hydrocarbons. An exhaust system with a three-way catalytic converter is assumed below for the sake of simplicity. The invention is correspondingly also transferable to exhaust systems with a plurality of catalytic converters. In this case the front and rear zones described below can extend over a plurality of catalytic converters or can lie in different catalytic converters.
The exhaust system 14 comprises a catalytic converter 26. The catalytic converter 26 is for example a three-way catalytic converter, which as is well known converts the three exhaust gas components, oxides of nitrogen, hydrocarbons and carbon monoxide, on three reaction pathways and has an oxygen storing effect. In the example represented, the three-way catalytic converter 26 comprises a first zone 26.1 and a second zone 26.2. Exhaust gas 28 flows through both zones. The first, forward zone 26.1 extends in the flow direction across a forward region of the three-way catalytic converter 26. The second, rear zone 26.2 extends downstream of the first zone 26.1 across a rear region of the three-way catalytic converter 26. Of course, further zones can be disposed upstream of the forward zone 26.1 and downstream of the rear zone 26.2 and between the two zones, for which the respective fill level may also be modelled.
Upstream of the three-way catalytic converter 26, a forward exhaust gas probe 32 that is exposed to the exhaust gas 28 is disposed immediately upstream of the three-way catalytic converter 26. Downstream of the three-way catalytic converter 26, a rear exhaust gas probe 34 that is exposed to the exhaust gas 28 is likewise disposed immediately downstream of the three-way catalytic converter 26. The forward exhaust gas probe 32 is preferably a wideband lambda probe that enables the measurement of the air ratio A over a wide range of air ratios. The rear exhaust gas probe 34 is preferably a so-called step-type lambda probe, with which the air ratio λ=1 can be measured particularly accurately, since the signal of said exhaust gas probe 34 changes abruptly there. Cf Kraftfahrtechnisches Taschenbuch (Automotive Pocketbook), 23rd Edition, Page 524.
In the represented exemplary embodiment, a temperature sensor 36 that is exposed to the exhaust gas 28 and that detects the temperature of the three-way catalytic converter 26 is disposed in thermal contact with the exhaust gas 28 at the three-way catalytic converter 26.
The control unit 16 processes the signals of the air flow sensor 18, the rotation angle sensor 25, the forward exhaust gas probe 32, the rear exhaust gas probe 34 and the temperature sensor 36 and forms therefrom actuation signals for adjustment of the angular position of the choke flap, for triggering ignitions by the ignition device 24 and for injecting fuel through the injection valves 22. Alternatively or in addition, the control unit 16 also processes signals of other or further sensors for actuating the represented actuators or even further or other actuators, for example the signal of a driver's demand sensor 40 that detects a gas pedal position. An overrun mode with switch-off of the fuel delivery is triggered by releasing the gas pedal, for example. This and the functions that are yet to be described below are carried out by an engine control program 16.1 running in the control unit 16 during operation of the combustion engine 10. In this application, a system model 100, a catalytic converter model 102, an inverse catalytic converter model 104 (cf.
The input emissions model 108 is designed to convert the signal λin,meas of the exhaust gas probe 32 disposed upstream of the three-way catalytic converter 26 as the input variable into the input variable win,mod required for the subsequent level model 110. For example, a conversion of lambda in the concentrations of O2, CO, H2 and HC upstream of the three-way catalytic converter 26 using the input emissions model 108 is advantageous.
With the variable win,mod calculated by the input emissions model 108 and possibly additional input variables (for example exhaust gas or catalytic converter temperatures, exhaust gas mass flow and the current maximum oxygen storage capacity of the three-way catalytic converter 26) a fill level θmod of the three-way catalytic converter 26 and concentrations wout,mod of the individual exhaust gas components at the output of the three-way catalytic converter 26 are modelled in the fill level and output emissions model 110.
In order to be able to portray filling and emptying processes more realistically, the three-way catalytic converter 26 is preferably divided conceptually by the algorithm into a plurality of zones or sub volumes 26.1, 26.2 disposed successively in the flow direction of the exhaust gases 28, and the concentrations of the individual exhaust gas components are determined using the reaction kinetics for each of said zones 26.1, 26.2. Said concentrations can in turn each be converted to a fill level for the individual zones 26.1, 26.2, preferably to an oxygen fill level normalized to the current maximum oxygen storage capacity.
The fill levels of individual or all zones 26.1, 26.2 can be combined by means of a suitable weighting to a total fill level that reflects the state of the three-way catalytic converter 26. For example, the fill levels of all zones 26.1, 26.2 can in the simplest case all be equally weighted and thereby an average fill level can be determined. However, with a suitable weighting it can also be taken into account that the fill level in a comparatively small zone 26.2 at the output of the three-way catalytic converter 26 is decisive for the current exhaust gas composition downstream of the three-way catalytic converter 26, whereas the fill level in the upstream zone 26.1 and the development thereof are decisive for the development of the fill level in said small zone 26.2 at the output of the three-way catalytic converter 26. For the sake of simplicity, an average oxygen fill level is assumed below.
The algorithm of the output lambda model 106 converts the concentrations wout,mod of the individual exhaust gas components at the output of the catalytic converter 26 that are calculated with the catalytic converter model 102 for adaptation of the system model 100 to a signal λout,mod, which can be compared with the signal λout,meas of the exhaust gas probe 34 that is disposed downstream of the catalytic converter 26. The lambda downstream of the three-way catalytic converter 26 is preferably modelled.
The system model 100 is thereby used on the one hand for modelling at least an average fill level
As a result, inaccuracies of measurement variables or model variables that enter the system model 100 are compensated. From the circumstance that the modelled value λout,mod corresponds to the measured lambda value λout,meas it can be concluded that the fill level
This is used in the present invention to calculate a base lambda setpoint value with the inverse second catalytic converter model 104. For this purpose, a fill level setpoint value
The filtering 120 is carried out for the purpose of only permitting such changes of the input variable of the inverse second catalytic converter model 104 that the control loop can follow as a whole. A still unfiltered setpoint value
The filtered fill level setpoint value
In a preferred design, the sum formed in this way is used as the setpoint value of a conventional lambda controller. The actual lambda value λin,meas provided by the first exhaust gas probe 32 is subtracted from said lambda setpoint value λin,set in an operation 128. The control error RA formed in this way is converted by a usual control algorithm 130 into a control variable SG, which in an operation 132 is operated on for example by multiplication with a base value BW of an injection pulse width tinj that is specified depending on operating parameters of the combustion engine 10. The base values BW are stored in a memory 134 of the control unit 16. Here too, the operating parameters are preferably, but not necessarily, the load on and the revolution rate of the combustion engine 10. Fuel is injected into the combustion chambers 20 of the combustion engine 10 via the injection valves 22 with the injection pulse width tinj resulting from the product.
In this way the conventional lambda control is superimposed on the control of the oxygen fill level of the catalytic converter 26. In this case the average oxygen fill level
With the exception of the exhaust system 26, the exhaust gas probes 32, 34, the air flow sensor 18, the rotation angle sensor 25 and the injection valves 22, all the elements represented in
The elements 22, 32, 128, 130 and 132 form a first control circuit, in which a lambda control is carried out, in which the signal λin,meas of the first exhaust gas probe (32) is processed as the actual lambda value. The lambda setpoint value λin,set of the first control circuit is formed in a second control circuit that comprises the elements 22, 32, 100, 122, 124, 126, 128, 132.
Number | Date | Country | Kind |
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10 2016 222 418.2 | Nov 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/077486 | 10/26/2017 | WO | 00 |