Patent Grant
10772161
The present invention relates to a method for controlling an induction cooking hob including a number of induction coils. Further, the present invention relates to an induction cooking hob including a number of induction coils.
Many current induction cooking hobs include number of induction coils forming flexible cooking zones. Said flexible cooking zones may be adapted to the shapes of different cookware. The induction coils are driven by induction generators. The frequency of the induction generator depends on the power of the induction coil. If adjacent induction coils work with a frequency difference within the audible range, then an acoustic interference noise may occur.
It is an object of the present invention to provide a method for controlling an induction cooking hob including a number of induction coils, wherein said method allows the formation of cooking zones by one or more induction coils with a suitable heat distribution, and wherein an acoustic interference noise is avoided.
The object is achieved by the method according to claim 1.
The present invention provides a method for controlling an induction cooking hob including a number of induction coils, wherein a heating process includes a plurality of subsequent fixed time cycles subdivided into one or more flexible time slots, and wherein each induction coil is driven by at least one dedicated induction generator, and wherein the method comprises the following steps:
The core of the present invention is the division of the fixed time cycles into one or more flexible time slots, wherein the induction coils within one time slot work at the same frequency, and wherein the number of time slots is given by the number of groups of induction coils having the same requested power. The same frequencies avoid acoustic interference noise, while the flexible time slots allow that the average current power of each induction coil within the time cycle corresponds with the requested power for said induction coil.
Preferably, the method is provided for controlling an induction cooking hob, wherein the induction coils are arranged as a matrix.
In particular, an array of different requested powers is defined, in which said different requested powers increase, wherein the number of said different requested powers corresponds with the number of time slots in each time cycle, and wherein a corresponding weight array is defined in order to indicate the number of induction coils having the same requested power.
Further, the number of activated induction coils in the first time slot may be given by the number of induction coils to be activated, and the numbers of activated induction coils in the further time slots may be given by:
Nic(1)=Num zones active
Nic(i)=Nic(i−1)−w(i−1), wherein i>1,
and wherein w(i) is the number of activated induction coils in the i-th time slot.
The average power (aP(1)) in the first time slot may be given by:
aP(1)=rP(1)*Nic(1),
wherein rP(1) is the lowest requested power and Nic(1) is the number of activated induction coils in the first time slot, and the average power in the further time slots i is given by:
aP(i)=[rP(i)−rP(i−1)]*Nic(i), wherein i>1.
The durations of the time slots i may be given by:
T(i)=aP(i)/rP,
wherein aP(i) is the average power of the induction coils and rP is the total requested power.
The percentage power for each induction coil within one time slot i may be given by:
pP(i)=1/Nic(i),
wherein Nic(i) is the number of activated induction coils in the i-th time slot.
For example, an estimated power for each induction coil is determined and compared with the requested power for said induction coil, wherein the induction coil is excluded, if the relation between the estimated power and the requested power exceeds a high threshold value and/or falls below a low threshold value.
Furthermore, a power loss for each induction coil may be determined, wherein said power loss is given by the difference between the requested power and the estimated power.
Moreover, the power losses of the induction coils may form a is power loss array, wherein said power loss array is periodically updated.
Preferably, the duration of each time cycle is between three seconds and ten seconds, in particular six seconds.
Further, the present invention relates to an induction cooking hob including a number of induction coils, wherein a heating process performed by said induction cooking hob includes a plurality of subsequent fixed time cycles subdivided into one or more flexible time slots, and wherein the induction cooking hob includes at least one induction generator for each induction coil, so that each induction coil is driven by at least one dedicated induction generator, wherein the induction cooking hob is provided for the method mentioned above.
In particular, the induction coils are arranged as a matrix.
Further, the induction cooking hob may include at least one control unit for controlling the induction generators.
Additionally, the induction cooking hob may include at least one user interface connected or connectable to the control unit.
At last the present invention relates to a computer program stored in a computer usable medium, comprising computer readable program means for causing a computer to perform the method mentioned above.
Novel and inventive features of the present invention are set forth in the appended claims.
The present invention will be described in further detail with reference to the drawing, in which
A frying pan 20 is arranged above the second induction coil 14 and the fourth induction coil 18. In this case, the second induction coil 14 and the fourth induction coil 18 are activated, while the first induction coil 12 and the third induction coil 16 remain deactivated. The heated area of the induction cooking hob 10 can be adapted to the size of the frying pan 20.
The induction cooking hob 10 comprises the four induction coils 12, 14, 16 and 18. Each of the induction coils 12, 14, 16 and 18 is connected to a dedicated induction generator 22, 24, 26 or 28, respectively. For example, the induction generators 22, 24, 26 or 28 are half-bridge inverters. Each induction generator 22, 24, 26 and 28 is connected to a power supply line 34. Said power supply line 34 provides rectified mains voltage for the induction generators 22, 24, 26 and 28.
Further, the induction generators 22, 24, 26 and 28 are connected to a control unit 30 via control lines 36. Each induction generator 22, 24, 26 and 28 may be separately controlled and activated. Moreover, the control unit 30 is connected to a user interface 32.
As mentioned above, the four induction coils 12, 14, 16 and 18 are arranged as two-by-two matrix. One or more induction coils 12, 14, 16 and 18 form a group of induction coils. The induction coils 12, 14, 16 and 18 of one group work at the same power setting. In doing so induction coils 12, 14, 16 and 18 of one group are activated at the same working frequency in order to avoid acoustic interference noise. The acoustic interference noise would occur, if adjacent induction coils have got a frequency difference, which is within the audible range of the human ear.
The four induction coils 12, 14, 16 and 18 arranged as two-by-two matrix may form five different group configurations. Firstly, the four induction coils 12, 14, 16 and 18 work with a single power setting in each case. Secondly, the four induction coils 12, 14, 16 and 18 form one group. Thirdly, two groups are formed by two induction coils 12, 14, 16 and/or 18 in each case. Fourthly, one group is formed by three induction coils 12, 14, 16 and/or 18 and another one group is formed by one induction coil 12, 14, 16 or 18. Fifthly, one group is formed by two induction coils 12, 14, 16 and/or 18 and two groups are formed by one induction coil 12, 14, 16 or 18 in each case.
An algorithm of the present invention manages the activation of each group of induction coils 12, 14, 16 and/or 18 according to the user's request, wherein acoustic interference noise is avoided. The heating or cooking process includes a plurality of subsequent fixed time cycles, so that each time cycle has the same time period. The time cycle takes between three seconds and ten seconds, preferably six seconds. The time cycle is subdivided into one or more flexible time slots, so that the number and time period of said time slots are variable.
The user sets a requested power rPj for each induction coil 12, 14, 16 and/or 18 to be activated, wherein j denotes the number of the induction coil 12, 14, 16 and 18. The induction coils 12, 14, 16 and/or 18 having the same requested power rPj form a group. The number of groups of induction coils 12, 14, 16 and/or 18 defines the number Nts of the time slots within one time cycle. In other words, the number Nts of time slots is given by the number of inductions coils 12, 14, 16 and/or 18 having different requested powers rP(i) bigger than zero. For example, if the requested powers rPj for the induction coils 12, 14, 16 and 18 are rP1=500 W, rP2=500 W, rP3=1000 W and rP4=1000 W, then the number of time slots is Nts=2 in each time cycle and the different requested powers are rP(1)=500 W and rP(2)=1000 W. In this example, the total requested power is rP=3000 W. The total requested power rP is the sum of the requested powers rPj of all induction coils 12, 14, 16 and 18 to be activated.
The different requested powers rP(i) of the induction coils 12, 14, 16 and 18 to be activated are ordered in an array of requested powers
{rP(1),rP(2),rP(3), . . . ,rP(Nts)}, wherein rP(i+1)>rP(i),
and wherein Nts is the number of time slots in each time cycle. In the example mentioned above the array of requested powers is given by
{rP1=rP2,rP3=rP4}={500 W,1000 W}.
Further a corresponding weight array
{w(1),w(2)}={2,2}
is defined in order to indicate the number of induction coils 12, 14, 16 and/or 18 having the same requested power rP(i). In this example, the weight array {2, 2} and the array of different requested powers {500 W, 1000 W} indicate that the requested power rP(i) for two induction coils is rP(1)=rP1=rP2=500 W and for the other two induction coils is rP(2)=rP3=rP4=1000 W.
A current power cPj of each induction coil 12, 14, 16 and/or 18 in each time slot and the duration T of each time slot is calculated on the basis of the number of time slots Nts, the array of requested powers and the weight array.
The number Nic(i) of activated induction coils 12, 14, 16 and/or 18 in the time slot i is given by:
Nic(1)=Nic,
Nic(i)=Nic(i−1)−w(i−1), wherein i>1,
and wherein Nic is the number of induction coils 12, 14, 16 and/or 18 to be activated. The average power aP(i) of each time slot i is given by
aP(1)=rP(1)*Nic(1),
aP(i)=[rP(i)−rP(i−1)]*Nic(i), wherein i>1.
The durations T(i) of the time slots i are given by
T(i)=aP(i)/rP
The percentage power pP(i) for each induction coil 12, 14, 16 and/or 18 within one time slot i is given by
pP(i)=1/Nic(i).
For the example mentioned above the percentage powers pP(i) for each induction coil in each time slot i are given by:
The total requested power rP=3000 W is delivered in two time slots, wherein the duration of the first time slot is T(1)=0.66 and the duration of the second time slot is T(2)=0.33 of the total time cycle. In the first time slot the total power is splitted equally on four induction coils 12, 14, 16 and 18, wherein each induction coil 12, 14, 16 and 18 receives 25% of the total power. In the second time slot the total power is splitted equally on two induction coils 12, 14, 16 and/or 18, wherein said two induction coils 12, 14, 16 and/or 18 receives 50% of the total power.
The current powers cP(i) for each induction coil in the first and second time slots are given by:
According to another example one group of four induction coils 12, 14, 16 and 18 is formed. The requested powers for each induction coil 12, 14, 16 and 18 is rP1=rP2=rP3=rP4=500 W.
The percentage powers pP(i) for each induction coil 12, 14, 16 and 18 in the time slot are given by:
In this special case the time cycle includes only one time slot 1. The current powers cP(i) for each induction coil in the one time slot 1 are given by:
According to the next example four induction coils 12, 14, 16 and 18 have different requested powers rP1=200 W, rP2=400 W, rP3=600 W and rP4=800 W. The percentage powers pP(i) for each induction coil 12, 14, 16 and 18 in each time slot i are given by:
The current powers cP(i) for the activated induction coils 12, 14, 16 and/or 18 in each time slot i are given by:
In the next example one induction coil 12, 14, 16 or 18 has the requested power rP1=500 W and one group with three induction coils 12, 14, 16 and/or 18 have the requested powers rP2=rP3=rP4=1000 W. The percentage powers pP(i) for the activated induction coils 12, 14, 16 and/or 18 in each time slot are given by:
The current powers cP(i) for activated induction coils 12, 14, 16 and/or 18 in each time slot i are given by:
According to a further example two single induction coils 12, 14, 16 and/or 18 have the requested power rP1=500 W and rP2=700 W and one group with two induction coils 12, 14, 16 and/or 18 have the requested power rP3=rP4=1000 W. The percentage powers pP(i) for the activated induction coils 12, 14, 16 and/or 18 in each time slot are given by:
The current powers cP(i) for activated induction coils 12, 14, 16 and/or 18 in each time slot i are given by:
According to an example the induction coils 12, 14, 16, 18, 38 and 40 have the requested powers rP1=200 W, rP2=200 W, rP3=300 W, rP4=300 W, rP5=400 W and rP6=700 W. Thus, the total requested power of the induction coils 12, 14, 16, 18, 38 and 40 is rP=2100 W. Since two pairs of induction coils 12 and 14 as well as 16 and 18 have the same requested powers rPj in each case, the power array is given by
{200 W,300 W,400 W,700 W},
and the weight array is given by
{w(1),w(2),w(3),w(4)}={2,2,1,1}.
There are four groups of induction coils 12, 14, 16, 18, 38 and 40. The number of time slots corresponds with said number of groups:
Nts=4.
The numbers Nic(i) of activated induction coils 12, 14, 16, 18, 38 and/or 40 for the time slots i are given by:
Nic(1)=Nic=6,
Nic(2)=Nic(1)−w(1)=6−2=4,
Nic(3)=Nic(2)−w(2)=4−2=2,
Nic(4)=Nic(3)−w(3)=2−1=1.
The average powers aP(i) for the time slots i are given by
aP(1)=rP(1)*Nic(1)=200 W*6=1200 W,
aP(2)=[rP(2)−rP(1)]*Nic(2)=(300 W−200 W)*4=400 W,
aP(3)=[rP(3)−rP(2)]*Nic(3)=(400 W−300 W)*2=200 W,
aP(4)=[rP(4)−rP(3)]*Nic(4)=(700 W−400 W)*1=300 W.
The durations T(i) of the time slots i are given by
T(1)=aP(1)/rP=1200 W/2100 W=0.57,
T(2)=aP(2)/rP=400 W/2100 W=0.19,
T(3)=aP(3)/rP=200 W/2100 W=0.09,
T(4)=aP(4)/rP=300 W/2100 W=0.15.
The percentage powers pPi for each induction coil in each time slot are given by:
pP(1)=1/Nic(1)=1/6=0.16,
pP(2)=1/Nic(2)=1/4=0.5,
pP(3)=1/Nic(3)=1/2=0.25,
pP(4)=1/Nic(4)=1/1=1.
The percentage powers pPi for each induction coil in each time slot are shown in detail below:
The current powers cP(i) for the activated induction coils in each time slot are given by:
A first diagram 42 shows the relationship between the frequency f and the power P of the induction heating generator 22, 24, 26 and/or 28 for the case, in which a cooking pot substantially covers the corresponding induction coil. A second diagram 44 shows the relationship between the frequency f and the power P of the induction heating generator 22, 24, 26 and/or 28 for the case, in which the cooking pot has a bad coverage of the corresponding induction coil. In the latter case the power delivered to the cooking pot is lower than expected. Adjacent induction coils have the same requested powers and run at the same frequencies, so that the performances of adjacent induction coils could be limited.
In order to avoid the bad coverage of the cooking pot on the corresponding induction coil 12, 14, 16, 18, 38 and/or 40 a power estimation and adjustment loop is provided.
In a first step 50 the real powers ePj of each induction coil j are estimated. In a next step 52 the relation between the estimated power ePj and requested power rPj of each induction coil j is compared with a predetermined high threshold value ThrH. For example, said high threshold value ThrH is about 70%. If the relation between the estimated power ePj and requested power rPj of the induction coil j is bigger than the high threshold value ThrH, then step 50 is activated again. If the relation between the estimated power ePj and requested power rPj of the induction coil j is smaller than the high threshold value ThrH, then a further step 54 is activated.
In the step 54 the relation between the estimated power ePj and requested power rPj of the induction coil j is compared with a predetermined low threshold value ThrL. For example, said low threshold value ThrL is about 30%. If the relation between the estimated power ePj and requested power rPj of the induction coil j is smaller than the low threshold value ThrL, then the induction coil j is excluded in step 56. If the relation between the estimated power ePj and requested power rPj of the induction coil j is bigger than the low threshold value ThrL, then a convergence power routine is performed in step 58.
As a first step 60 a time warp is performed. In this example, the time wrap extends two time cycles. In a next step 62 a power loss lPj of each induction coil j is calculated. A total power loss is given by the sum of power losses lPj of all activated induction coils j. In a further step 64 the power losses lPj are ordered into a power loss array
{lP1,lP2,lP3, . . . ,lP(Nic)},
wherein the power losses lPj are ordered from the highest to the lowest values of the power losses lPj. The power loss array is ordered and updated again after a certain time in particular every two time cycles. In a next step 66 a decrease of the power loss lPj after two time cycles is checked. If said decrease is smaller than a threshold value Thr, then the convergence power routine returns to step 60. If the decrease of the power loss lPj is bigger than the threshold value Thr, then the requested power rPj is reduced in a step 68. In the step 68 the requested power rPj is reduced of a quantity equal to a certain percentage quotation of the power loss of the induction coil j. The decrement of the requested power of the induction coil j is stopped, when lPj is decreasing within the threshold value Thr. Further, the original requested power is checked periodically in order to avoid a permanent reduction of power.
Although an illustrative embodiment of the present invention has been described herein with reference to the accompanying drawing, it is to be understood that the present invention is not limited to that precise embodiment, and that various other changes and modifications may be affected therein by one skilled in the art without departing from the scope or spirit of the invention. All such changes and modifications are intended to be included within the scope of the invention as defined by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 15176048 | Jul 2015 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2016/064952 | 6/28/2016 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2017/005541 | 1/12/2017 | WO | A |
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| 2389045 | Nov 2011 | EP |
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| International Search Report for PCT/EP2016/064952 dated Aug. 22, 2016, 2 pages. |
| Number | Date | Country | |
|---|---|---|---|
| 20180146514 A1 | May 2018 | US |
