The invention relates to control of marine hybrid installations with multiple drivelines, comprising internal combustion engines and electric motors, which drivelines are used to operate marine vessels, such as leisure craft boats.
Most marine hybrid systems use a control strategy based on power demand, which demand is controlled by an operator. For marine vessels comprising multiple drivelines the power demand is distributed equally between all drivelines and the internal combustion engines and electric motors in each driveline are operated individually or together, depending on factors such as the magnitude of the power demand and/or the charge level, or state of charge (SOC), of the electrical storage units.
Marine hybrid systems having a control strategy based on power demand and automatic hybrid functionality may attempt to control the internal combustion engines to operate at or near optimum efficiency. However, the power demand, and thus the rotational speed of the propulsion units, is controlled by the operator. Consequently, optimum efficiency operation of the internal combustion engines is often not possible and may be achieved at the expense of inefficient operation of the electrical motors.
The invention provides an improved method for controlling marine hybrid systems and aims to solve the above-mentioned problems.
An object of the invention is to provide a method for controlling marine hybrid systems and a marine hybrid system, which solves the above-mentioned problems.
The object is achieved by a method according to claim 1.
In the subsequent text, the term “driveline” is used to describe an installation comprising a combination of propulsion units. Such a driveline is preferably a parallel hybrid driveline. Examples of propulsion units are internal combustion engines (ICE) and electric motors (EM). Each driveline is arranged to drive a propeller shaft provided with one or more propellers. The electric motors can be powered by a common electrical storage unit or by individual electrical storage units for each electric motor. The electrical storage units can also be referred to as batteries. The internal combustion engines are operated at a requested or determined engine speed. In the subsequent text, the term engine speed can also be referred to as the rotational speed of the first propulsion unit. A suitable reduction gearing, or another suitable transmission is provided to reduce the engine speed to a lower rotational output to a propeller shaft. The location of the reduction gearing can be dependent on the type of electric motor used. The reduction gearing can for instance be arranged adjacent the output shaft of the electric motor, if the propulsion units are operated at the same rotational speed. Alternatively, the reduction gearing can be arranged adjacent the output shaft of the internal combustion engine, wherein the electric motor is rotated at the rotational output speed of a propeller shaft. These terms will be adhered to in the subsequent text.
According to one aspect of the invention, the object is achieved by means of a method to control at least a first and a second parallel hybrid driveline arranged to drive a marine vessel. Each driveline comprises a first propulsion unit in the form of an internal combustion engine operatively connected with a second propulsion unit in the form of an electric motor to drive a propeller shaft and produce a thrust force for propelling the vessel. An alternative arrangement can be to use a driveline comprising two first propulsion units and two second propulsion units operatively connected to a single propeller shaft. In the subsequent text, the term “first propulsion unit” is used to indicate an internal combustion engine (ICE) and the term “second propulsion unit” is used to indicate an electric motor (EM). The internal combustion engine is operatively connected to the electric motor via a driveshaft, which driveshaft can comprise an optional controllable clutch. At least one control unit is arranged for individual control of each first and second propulsion unit in all the parallel hybrid drivelines. All parallel hybrid drivelines can be controlled by a central driveline control unit controlling each internal combustion engine and electric motor in the respective drivelines. Alternatively, individual control units can be provided for each internal combustion engine and each electric motor in the respective parallel hybrid driveline. According to a further alternative, a central driveline control unit can be used in combination with individual control units for each propulsion unit. Transmission and exchange of data between control units can be made using a Controller Area Network (CAN bus), Local Area Network (LAN) or a similar wired connection, or by using a suitable Wireless Local Area Network (WLAN) or other wireless technology such as WiFi or Bluetooth.
The method involves performing the steps of:
wherein the individual drivelines are controlled so that the combined rotational speed from all first propulsion units is sufficient for maintaining the requested vessel speed.
A request indicative of a vessel speed can be received from a controller operated by a user, which controller can be a joystick or multiple levers. In operation, the operator requests a vessel speed by actuating the controller to a lever setting between zero and full throttle. The displacement of the lever between these end points will not correspond to a linear increase in actual vessel speed. However, the engine speed will be a linear function the lever displacement, so the displacement of a lever to a particular setting is actually a request for an engine speed corresponding to this setting. Consequently, the user makes a request indicative of a vessel speed and the control unit receives a request for an engine speed.
A controller can be a single joystick controlling all drivelines. The controller can also comprise one or multiple levers for controlling one or more drivelines. For instance, installations comprising two drivelines can have two levers, which can be displaced individually or together. A triple installation can have three levers, wherein a center lever can output a signal representing an average value for an engine speed request. A quad installation can instead use two levers controlling two drivelines each. When requesting a vessel speed, the levers are usually displaced together. An exception to this is of course low speed maneuvering, e.g. a docking maneuver, where individual displacement can be required to achieve a vessel displacement is a desired direction. Allowing each lever to control more than one driveline is preferable for installations having more than four drivelines.
As indicated above, the rotational speed for each first propulsion unit is controlled for achieving the requested vessel speed, based on the received request from the operator. However, if the requested vessel speed is below a predetermined limit for the current rotational speed, then the desired speed can instead be achieved by clutch control. For instance, relatively low maneuvering speeds for docking can be achieved by allowing the clutch to slip while the first propulsion unit is operated at or just above its idling speed.
Internal combustion engines and electric motors both have optimum efficiency points in respect to the conversion of energy to mechanical movement. The object of the invention is to balance the combined efficiency mapping between the drivelines to achieve the best possible combined efficiency for all drivelines. The efficiency points for each ICE and EM is determined from efficiency maps stored in the central control unit or in each individual control unit. Examples of efficiency maps will be described in further detail below.
When using a central control unit or multiple control units, data required for controlling the propulsion units will need to be exchanged between a central control unit and the drivelines or between individual control units for each driveline, so that all propulsion units can be operated together. Coordinated control of the propulsion units is primarily performed for maintaining the requested speed. The requirement of maintaining the requested speed will necessitate an exchange of data between control units when the rotational speed of the first propulsion unit in each driveline is individually adjusted. According to the invention, the individual drivelines are controlled so that the combined, or average rotational output speed of the propeller shafts for all drivelines is sufficient for maintaining the requested vessel speed. As each of the internal combustion engines are controlled towards a suitable efficiency point, the load from the corresponding electric motor in each driveline is simultaneously adjusted towards a suitable efficiency point. By adjusting the internal combustion engine and the electric motor in each driveline to improve the efficiency of each driveline, the efficiency of the complete driveline installation is improved.
In operation, the rotational speed of the first propulsion unit in a particular driveline is adjusted towards an efficiency point determined from a map for that first propulsion unit. Simultaneously, the second propulsion unit in this driveline can be adjusted by reducing or increasing the load from the second propulsion unit onto the first propulsion unit in response to the adjustment of the rotational speed of the first propulsion unit towards the efficiency point. This means that the torque supplied to the driveline from the second propulsion unit can be positive or negative. Hence, if the adjustment of first propulsion unit towards a desired efficiency point requires a reduction of the load then the second propulsion unit can be operated to reduce the load from the second propulsion unit onto the first propulsion unit by providing an assisting, positive driving torque. Similarly, if the adjustment of first propulsion unit towards a desired efficiency point requires an increase of the load then the second propulsion unit can be operated to increase the load from the second propulsion unit onto the first propulsion unit by providing a braking, negative driving torque. Such an adjustment of the load from the second propulsion unit can be achieved by controlling it to charge an electrical storage unit, such as a battery or a supercapacitor.
When operating the second propulsion unit to reduce or increase the load from the second propulsion unit onto the first propulsion unit, the magnitude of the reduction or increase can be selected with respect to a desired efficiency point for the second propulsion unit. The decision to reduce or increase the load can primarily be made dependent on the determined efficiency point for the first propulsion unit and subsequently dependent on the determined efficiency point for the second propulsion unit. Hence, the adjustment of the load from the corresponding second propulsion unit can be weighted to give precedence to the efficiency of the first propulsion unit. However, the adjustment of the load from the corresponding second propulsion unit onto the first propulsion unit can be stopped before the first propulsion unit reaches a desired efficiency point, if the combined efficiency of the driveline reaches a maximum value. Consequently, neither the first nor the second propulsion unit would be operated at their respective desired efficiency points, but the combined efficiency of the driveline is improved. This control of the first and second propulsion units can be performed on at least one driveline in the marine hybrid system.
When adjusting the rotational speed of at least one first propulsion unit, this propulsion unit can be allowed to be operated at a different rotational speed than at least one other first propulsion unit in an installation comprising multiple drivelines. Consequently, at least one driveline can be controlled to be operated at a different rotational output speed than one or more additional drivelines. Alternatively, all drivelines can be operated at different rotational output speeds. A prerequisite is that the individual drivelines are controlled so that the combined, or average rotational output speed from all drivelines is sufficient for maintaining the requested vessel speed.
As indicted above, it is possible to control the drivelines so that they are operated at different rotational output speeds after having adjusted the rotational speed of each first propulsion unit towards a desired efficiency point. The thrust force of each individual driveline can then produce a combined thrust force directed at an angle to the central longitudinal axis of the vessel when travelling straight ahead. Alternatively, the direction of the combined thrust force can deviate from the desired steering direction requested by the operator. When this condition occurs, a correction of the steering angle of one or more drivelines or steerable propellers is required. For instance, if the vessel comprises two or more parallel hybrid drivelines, then the direction of the combined thrust force can be adjusted by a steering control unit controlling at least one of the drivelines in order to maintain the total thrust force in a desired direction.
Alternatively, it is possible to operate the drivelines to produce a combined thrust force that coincides with the currently requested steered direction. Dependent on the determined efficiency points for each individual driveline, it can be possible to achieve a combined thrust force having a neutral direction by selective adjustment of the drivelines making up the installation. In installations comprising three or more drivelines, it can be possible to operate drivelines in pairs, preferably drivelines located at equal distances from the central longitudinal axis of the vessel. According to a first example, the vessel comprises three parallel hybrid drivelines, wherein the drivelines located on either side of a central driveline are operated at a different rotational output speed than the central driveline. According to a second example, the vessel comprises four parallel hybrid drivelines, wherein the drivelines located on either side of a pair of central drivelines are operated at a different rotational output speed than the central drivelines. This principle of selecting pairs of symmetrically located drivelines operated at the same rotational output speed will balance the combined thrust force can be applied to installations comprising three or more drivelines.
According to a further example, if the vessel comprises two or more parallel hybrid drivelines, at least one driveline can be stopped if the rotational output speed of the remaining driveline or drivelines is sufficient for maintaining the requested vessel speed.
According to a second aspect of the invention, the object is achieved by a control unit to operate at least a first and a second parallel hybrid driveline arranged to drive a marine vessel, wherein the control unit is operated using the method according to the invention.
According to a third aspect of the invention, the object is achieved by a marine vessel with at least a first and a second parallel hybrid driveline arranged to drive a marine vessel, wherein the drivelines are operated using the method according to the invention.
According to a further aspect of the invention, the object is achieved by a computer program comprising program code means for performing all the method steps of the invention when said program is run on a computer.
According to a further aspect of the invention, the object is achieved by a computer program product comprising program code means stored on a computer readable medium for performing all the method steps of the invention when said program product is run on a computer.
The invention involves adjusting the internal combustion engine and the electric motor in each driveline to improve the efficiency of each driveline. An effect of this is that the efficiency of the complete driveline installation is improved. By using the fact that the installation has more than one driveline with separate battery banks the load can be balanced between the drivelines to achieve the best possible efficiency. Instead of only considering the efficiency map of each ICE, the efficiency maps of each ICE and the corresponding EM is considered when using the electric motor to place the load at the best place along the load axis of the ICE efficiency map. This is achieved by both balancing the load on the respective ICE using the electric motors and balancing the rotational speeds of the ICE:s between the drivelines. Balancing the rotational speed can involve increasing the rotational speed on one or more drivelines and decreasing the rotational speed on one or more other drivelines. In this way, the vessel speed requested by the operator can be maintained, while the freedom to run the engines and motors at a better speed/load combination.
Further advantages and advantageous features of the invention are disclosed in the following description and in the dependent claims.
With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples. In the drawings:
A request indicative of a vessel speed can be received from an operating station 130 by means of a controller 131 operated by a user. In this example, multiple levers are used for controlling the driveline speeds. The controller can also be a joystick. The operating station 130 also comprises a steering wheel 132 for controlling the steered direction, a joystick 133 for operating the vessel during docking, and a display 134. The display 134 can be used for providing the operator with vessel and driveline related operating parameters, and/or for showing navigational information. The display can be a graphical user interface (GUI) and can be touch-sensitive. Control signals relating to propulsion and steering are transmitted from the operating station 130 to a corresponding propulsion control unit (see
The invention is not limited to the examples shown in
An operating station 350 comprises a driveline speed controller 351 operated by a user. In this example, multiple levers are used for controlling the driveline speeds. The operating station 350 also comprises a steering wheel 352 for controlling the steered direction, a joystick 353 for operating the vessel during docking, and a display 354. The display 354 can be used for providing the operator with vessel and driveline related operating parameters, and/or for showing navigational information. The display can be a graphical user interface (GUI) 354 and can be touch-sensitive. Signals from the speed controller 351, the steering wheel 352, joystick 353 and the graphical user interface 354 are processed by a helm control unit 355, which in turn generates control signals to a steering controller (not shown) and the central driveline control unit 340. Control signals are transmitted from the operating station 350 to the central driveline control unit 340 and the steering control unit (not shown) via a CAN bus 356. The CAN bus 356 also connects the central driveline control unit 340 and the individual control units 316, 326, 336; 317, 327, 337 for the first and second propulsion units. Alternatively, transmission and exchange of data between the control units can be made using a Local Area Network (LAN) or a similar wired connection, or by using a suitable Wireless Local Area Network (WLAN) or other wireless technology such as WiFi or Bluetooth.
The following example is described with reference to a marine vessel with an installation comprising a first and a second hybrid driveline. Each hybrid driveline comprises a first propulsion unit in the form of an internal combustion engine, and a second propulsion unit in the form of an electric motor. Efficiency maps for the engine and the motor are stored in a central control unit or in individual control unit for the respective propulsion unit.
In operation, the internal combustion engines in both drivelines are initially operated at a requested engine speed no, indicated at the point P0 in
Simultaneously, the rotational speed of the first propulsion unit in the second hybrid driveline is adjusted towards a second efficiency point P2, which point is determined from a stored efficiency map for this first propulsion unit. The direction of the adjustment is indicated by an arrow A2. The adjustment involves an increase of the engine speed of the first propulsion unit from the requested engine speed n0 to a higher, second engine speed n2. At the same time, the second propulsion unit in the second hybrid driveline is adjusted by increasing the load from the second propulsion unit onto the first propulsion unit in response to the required increase of the rotational speed of the first propulsion unit. This is shown in
When adjusting the rotational speed of the first propulsion units of the respective drivelines, the propulsion units are allowed to be operated at a different rotational speeds n1, n2. The rotational speed n1, n2 of the respective first propulsion unit is controlled so that the combined, or average rotational speed from all first propulsion unit corresponds to the initially requested rotational speed n0 for all first propulsion units. This will provide a combined rotational output speed from all drivelines required for maintaining the requested vessel speed.
Alternatively, if the vessel is provided with a steerable rudder and fixed drive units, then the rudder can be used to compensate for the deviation from the steered direction.
Simultaneously, a first propulsion unit in a second driveline 612 has also been adjusted towards the desired efficiency point, which adjustment has required a reduction of the rotational speed for the first propulsion unit and an increase of the load from the second propulsion unit (see
From
Simultaneously, a first propulsion unit in a second driveline 612 and a third driveline 613 have also been adjusted towards the desired efficiency point, which adjustment has required a reduction of the rotational speed for the first propulsion unit and an increase of the load from the respective second propulsion unit (see
From
According to the invention, a vessel can comprise three or more parallel hybrid drivelines, wherein the drivelines located equidistantly on either side of the centerline of the vessel can be operated in pairs. This principle of selecting pairs of symmetrically located drivelines operated at the same rotational output speed will balance the combined thrust force can be applied to installations comprising any number of drivelines. However, the invention is not limited to this principle. Within the scope of the invention it is also possible to operate all drivelines in the installation at different rotational output speeds, as long as the average rotational output speed from all drivelines is sufficient for maintaining the requested vessel speed.
According to a further example, if the vessel comprises two or more parallel hybrid drivelines, at least one driveline can be stopped if the rotational output speed of the remaining driveline or drivelines is sufficient for maintaining the requested vessel speed.
The present disclosure also relates to a computer program, computer program product and a storage medium for a computer all to be used with a computer for executing said method.
The memory 842 also has a second memory part 844, in which a program for controlling the target gear selection function according to the invention is stored. In an alternative embodiment, the program for controlling the transmission is stored in a separate nonvolatile storage medium 845 for data, such as, for example, a CD or an exchangeable semiconductor memory. The program can be stored in an executable form or in a compressed state. When it is stated below that the data-processing unit 841 runs a specific function, it should be clear that the data-processing unit 841 is running a specific part of the program stored in the memory 844 or a specific part of the program stored in the non-volatile storage medium 845.
The data-processing unit 841 is tailored for communication with the storage memory 845 through a data bus 851. The data-processing unit 841 is also tailored for communication with the memory 842 through a data bus 852. In addition, the data-processing unit 841 is tailored for communication with the memory 846 through a data bus 853. The data-processing unit 841 is also tailored for communication with a data port 859 by the use of a data bus 854. The method according to the present invention can be executed by the data-processing unit 841, by the data-processing unit 841 running the program stored in the memory 844 or the program stored in the nonvolatile storage medium 845.
It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/056988 | 3/20/2019 | WO | 00 |