The present disclosure relates to a method for controlling a ship including a plurality of power sources, a ship control program, a ship control system, and a ship.
According to a related art, as a method for controlling a ship including a plurality of power sources, such as an engine and a motor, a method for performing switching among a plurality of operation modes including a mode for propulsion by an engine, a mode for propulsion by a motor, a mode for propulsion by an engine and a motor, and an electric power generation mode from one to another has been used (refer to Patent Document 1, for example).
Ships according to the related art include, in addition to a plurality of power sources, a power transmitter, an outputter, and an actuator. The power transmitter transmits power from at least one of the plurality of power sources to the outputter including a propeller to generate a propulsive force of a hull. The actuator serving as a shifter switches a connection state of the power transmitter by driving a clutch included in the power transmitter, such as a meshing type clutch including a dog clutch, for example, so as to perform switching among the plurality of operation modes.
As with the related art described above, in the configuration in which the power transmitter is driven by the actuator, an operation mode in the plurality of propulsion modes is specified based on an operation state of the actuator. Therefore, for example, when an abnormality occurs in the actuator due to a failure of the actuator or the like, a management state of the operation mode may deviate from an actual operation mode.
An object of the present disclosure is to provide a method for controlling a ship, a ship control program, a ship control system, and a ship which can improve reliability of a management state of an operation mode.
A method for controlling a ship according to an aspect of the present disclosure is employed in a ship that has a plurality of power sources including a first power source and a second power source and that propels a hull by transmitting power from at least one of the plurality of power sources through a power transmitter to a propulsive force generator. The method includes determining at least two of the first power source, the second power source, and the propulsive force generator as comparison targets and comparing rotation speeds of the comparison targets with each other, and determining an abnormality of at least one of an actuator that drives the power transmitter and the power transmitter based on a result of the comparison between the rotation speeds.
A ship control program according to another aspect of the present disclosure causes at least one processor to execute the method for controlling a ship.
The method for controlling a ship is employed in a ship that has a plurality of power sources including a first power source and a second power source and that propels a hull by transmitting power from at least one of the plurality of power sources through a power transmitter to a propulsive force generator. The ship control system includes a comparison processor and an abnormality determination processor. The comparison processor determines at least two of the first power source, the second power source, and the propulsive force generator as comparison targets, and compares rotation speeds of the comparison targets with each other. The abnormality determination processor determines an abnormality of at least one of the actuator that drives the power transmitter and the power transmitter based on a result of the comparison between the rotation speeds.
A ship according to still another aspect of the present disclosure includes the ship control system and the hull.
According to the present disclosure, a method for controlling a ship, a ship control program, a ship control system, and a ship that can improve reliability of a management state of an operation mode are provided.
Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. The following embodiments are each one example that embodies the present disclosure, and are not intended to limit the technical scope of the present disclosure.
First, an entire configuration of a ship 10 according to this embodiment will be described with reference to
The ship 10 is a moving body that sails (navigates) on water, such as ocean, lake, or river. As an example in this embodiment, the ship 10 is a “pleasure boat” that is a small-sized ship mainly used for sport, recreation, or the like. Furthermore, according to this embodiment, the ship 10 is operated in accordance with an operation (including a remote operation) performed by a person (an operator), and in particular, the ship 10 is of a manned type that can be boarded by the person as the operator.
The ship 10 includes a hull 1, a power source device 7, and a ship control system 2 as illustrated in
The driving unit 3 includes, as illustrated in
The plurality of power sources including the first power source (engine 31) and the second power source (motor 32) individually generate power (mechanical energy) to be used for propelling the hull 1. The plurality of power sources have different output characteristics from each other, and have at least different maximum outputs (maximum rotation speeds and maximum torques). In this embodiment, the plurality of power sources are completely different types of power source employing different methods. In short, the ship 10 according to this embodiment includes the hybrid driving unit 3 having the plurality of types of power source.
In this embodiment, the first power source is the engine (internal combustion engine) 31 that generates power by burning of fuel and the second power source is the motor (electric motor) 32 that generates power by supplied electric power (electric energy). More specifically, the engine 31 is a diesel engine that is driven with light oil as fuel, and the motor 32 is an AC motor driven by AC power.
The engine 31 and the motor 32 are individually driven and individually generate power. Therefore, the plurality of power sources can be switched among, for example, a state in which only the engine 31 between the engine 31 and the motor 32 is driven, a state in which only the motor 32 is driven, and a state in which both the engine 31 and the motor 32 are driven. Here, the power generated by the engine 31 and the power generated by the motor 32 are combined by the power transmitter 33, and the combined power is supplied to the propulsive force generator 4. Therefore, since the power of the engine 31 is combined with the power of the motor 32, the motor 32 can assist the engine 31 so that the propulsive force generator 4 is driven by a larger power.
The power transmitter 33 is disposed between the plurality of power sources (engine 31 and motor 32) and the propulsive force generator 4. The power transmitter 33 has a function of receiving power generated by the plurality of power sources as inputs and transmitting the power to the propulsive force generator 4. Here, the power transmitter 33 combines power supplied from the plurality of power sources (engine 31 and motor 32) and outputs the combined power to the propulsive force generator 4.
Furthermore, the power transmitter 33 has a function of determining whether power is to be transmitted from the plurality of power sources (engine 31 and motor 32) to the propulsive force generator 4, that is, a function of performing switching between a “transmission state” and a “block state” from one to another. The term “transmission state” in the present disclosure indicates a state in which the plurality of power sources (engine 31 and motor 32) and the propulsive force generator 4 are mechanically connected to each other and power is transmitted from the power sources to the propulsive force generator 4. When the power sources (engine 31 and motor 32) are driven in the transmission state of the power transmitter 33, the propulsive force generator 4 is driven by the power generated by the power sources. The term “block state” in the present disclosure indicates a state in which the power sources (engine 31 and motor 32) and the propulsive force generator 4 are mechanically disconnected from one another so that power is not transmitted from the power sources to the propulsive force generator 4. Since power generated by the power sources is not transmitted to the propulsive force generator 4 even when the power sources (engine 31 and motor 32) are driven in the block state of the power transmitter 33, the propulsive force generator 4 is not driven.
The power transmitter 33 further has a function of switching a coupling state between the plurality of power sources (engine 31 and motor 32). Specifically, the power transmitter 33 has a function of performing switching between a coupling state” in which the first power source (engine 31) and the second power source (motor 32) are mechanically coupled with each other and an “independent state” in which the first power source (engine 31) and the second power source (motor 32) are disconnected from each other. The term “connection state” in the present disclosure indicates a state in which the first and second power sources are mechanically connected to each other so that power is transmitted between the first and second power sources. When the first power source (engine 31) is driven in the coupled state of the power transmitter 33, for example, the second power source (motor 32) is driven by power generated by the first power source (engine 31) and the second power source may be used as an electric power generator to generate electric power. The term “independent state” in the present disclosure indicates a state in which the first and second power sources are mechanically disconnected from each other so that power is not transmitted between the first and second power sources. In the independent state of the power transmitter 33, even when the first power source (engine 31) is driven, the second power source (motor 32) does not generate electric power.
The driving unit 3 will be described in detail in a section of “2. Configuration of Driving Unit”.
The ship control system 2 mainly includes a computer system having one or more processors, such as a central processing unit (CPU), and one or more memories, such as a read only memory (ROM) and a random access memory (RAM), and performs various types of processing (information processing). A program (ship control program) for causing at least one processor to execute a control method of the ship 10 is recorded in the one or more memories in the ship control system 2. The ship control system 2 is the computer system mounted on the hull 1 as an example of this embodiment.
The ship control system 2 at least controls the driving unit 3. That is, the ship control system 2 controls, for example, driving states of the engine 31 and the motor 32 and a state of the power transmitter 33 (transmission state/block state, coupling state/independent state, and the like).
In this embodiment, the ship control system 2 is electrically connected to the operation device 5, and controls the driving unit 3 and the like in accordance with an operation signal supplied from the operation device 5. For example, the ship control system 2 controls the driving unit 3 in accordance with an operation signal supplied from the operation device 5 so as to rotate the propeller of the propulsive force generator 4 to thereby move the hull 1 forward and rearward. Furthermore, the ship control system 2 can adjust a rotation speed of the propeller of the propulsive force generator 4 by controlling an output (rotation speed or torque) of the engine 31 or the motor 32 so as to adjust a movement speed (ship speed) of the hull 1.
Moreover, the ship control system 2 can switch a plurality of operation modes from one to another. In the present disclosure, the term “operation mode” represents various modes of different connection states (transmission state/block state, coupling state/independent state, and the like) of the power transmitter 33, and includes, for example, modes of different power sources to be used for propelling the hull 1 among the plurality of power sources (engine 31 and motor 32). Specifically, in the ship control system 2, a plurality of operation modes can be switched from one to another by performing switching among the connection states of the power transmitter 33.
In this embodiment, the plurality of operation modes include a motor propulsion mode, an engine propulsion mode, an electric power generation mode, and a hybrid propulsion mode. In the motor propulsion mode, only the motor 32, between the engine 31 and the motor 32, is used for propelling the hull 1. In the engine propulsion mode, only the engine 31, between the engine 31 and the motor 32, is used for propelling the hull 1. In the electric power generation mode, the motor 32 is driven by power generated by the engine 31 and the motor 32 generates electric power as an electric power generator. In the hybrid propulsion mode, both the engine 31 (first power source) and the motor 32 (second power source) are used for propelling the hull 1.
In this embodiment, the ship control system 2 is an integrated controller that controls the entire hull 1, and includes an electronic control unit (ECU), for example. However, the ship control system 2 may be disposed separately from the integrated controller. A detailed description will be made on the ship control system 2 in a section “3. Configuration of Ship Control System”.
The operation device 5 is a user interface that accepts an operation performed by a person (operator) and is installed in an operation room where the operator boards in the hull 1. The operation device 5 accepts various operations performed by the operator and outputs electric signals (operation signals) corresponding to the operations to the ship control system 2. As one example in this embodiment, the operation device 5 includes an operation section 51 including an operation lever which is operated in a swingable manner (refer to
The display device is a user interface that outputs various types of information for a person (operator) and is installed in the operation room where the operator boards in the hull 1, for example. The display device is electrically connected to the ship control system 2, for example, and displays various screens in accordance with a display control signal supplied from the ship control system 2.
The power source device 7 supplies electric power to onboard loads including the motor 32 and a starter for starting the engine 31, and various onboard devices. The term “electric power” referred to in the present disclosure includes both AC power and DC power. As illustrated in
The main power source 71 is a secondary battery (storage battery) of a large capacity, such as a lithium ion battery. The auxiliary power source 72 is a secondary battery (storage battery), such as a lead battery. As described above, the power source device 7 includes the two types of chargeable power source (battery), and the main power source 71 as a main battery has a larger capacity and a larger output than the auxiliary power source 72 as an auxiliary battery.
In the operation room, a communication device and the like are also installed. The communication device is communicable with another system (including a server) outside the hull 1 and can exchange data with the other system.
Next, a detailed description will be made on a configuration of the driving unit 3 with reference to
The driving unit 3 includes, as described above, the plurality of power sources (engine 31 and motor 32) and the power transmitter 33. Furthermore, the driving unit 3 further includes an actuator 34 and a driving circuit 351 as illustrated in
In this embodiment, the engine 31 which is a diesel engine has a combustion room segmented by cylinders or the like, and a piston is reciprocated when fuel (light oil) burns in the combustion room. The engine 31 has a crankshaft which rotates in accordance with the reciprocation of the piston as an output shaft, and the crankshaft is connected to the power transmitter 33. Thus, power is input from the engine 31 to the power transmitter 33 through the crankshaft.
In this embodiment, the motor 32 which is an AC motor is driven by AC power (AC voltage) supplied from the driving circuit 351 constituted by an inverter circuit. The driving circuit 351 is electrically connected to the main power source 71, and converts a DC voltage output from the main power source 71 to an AC voltage to be supplied to the motor 32 to thereby drive the motor 32. The output shaft of the motor 32 is connected to the power transmitter 33, and power is supplied to the power transmitter 33 from the motor 32 through the output shaft.
Furthermore, in this embodiment, the driving circuit 351 is a bidirectional inverter circuit, and has a function of converting an AC voltage into a DC voltage in addition to a function of converting a DC voltage into an AC voltage. Therefore, the driving circuit 351 is capable of not only converting a DC voltage output from the main power source 71 into an AC voltage and outputting the AC voltage to the motor 32 but also converting an AC voltage output from the motor 32 into a DC voltage and outputting the DC voltage to the main power source 71. That is, in the driving unit 3 according to this embodiment, since the motor 32 is used as an electric power generator, the main power source 71 can be charged by the driving circuit 351 by using electric energy (AC power) generated when the motor 32 is rotated by an external force. Thus, the driving circuit 351 also functions as a charging circuit that charges the main power source 71 with a regenerative current of the motor 32.
In this embodiment, the power transmitter 33 includes, as illustrated in
The first clutch 331 is inserted between the output shaft (crankshaft) of the engine 31 and the propulsive force generator 4. That is, the first clutch 331 is located in course of a power transmission path extending from the engine 31 to the propulsive force generator 4. The first clutch 331 includes an input-side rotator 331A and an output-side rotator 331B, and is configured to be switchable between a state in which the input-side rotator 331A and the output-side rotator 331B are connected to each other (transmission state) and a state in which the input-side rotator 331A and the output-side rotator 331B are disconnected from each other (block state).
The input-side rotator 331A is connected to the output shaft (crankshaft) of the engine 31, and the output-side rotator 331B is connected to the propulsive force generator 4. Thus, the input-side rotator 331A is rotated by the power generated by the engine 31. When the first clutch 331 is in the transmission state, the power of the engine 31 is transmitted to the propulsive force generator 4 via the first clutch 331, whereas when the first clutch 331 is in the block state, the power of the engine 31 is blocked by the first clutch 331 and is not transmitted to the propulsive force generator 4.
The first clutch 331 is constituted by a hydraulic clutch, such as a wet multiple disk clutch, as an example, and performs switching between the transmission state and the block state when hydraulic oil is supplied from a hydraulic circuit including a hydraulic pump. The switching between the transmission state and the block state of the first clutch 331 is performed when the ship control system 2 controls a solenoid valve of the hydraulic circuit. Specifically, the ship control system 2 directly or indirectly controls the first clutch 331 so that the first clutch 331 is switched between the transmission state and the block state.
The first gear 333 is connected to the input-side rotator 331A of the first clutch 331 and rotates in accordance with rotation of the input-side rotator 331A. The second gear 334 is disposed to be meshed with the first gear 333 and is rotated together with the first gear 333. The third gear 335 is connected to the output-side rotator 331B of the first clutch 331 and rotates in accordance with rotation of the output-side rotator 331B. The fourth gear 336 is disposed to be meshed with the third gear 335 and is rotated together with the third gear 335.
The second clutch 332 is inserted between the output shaft of the motor 32 and the second and fourth gears 334 and 336. That is, the second clutch 332 is located in course of a power transmission path extending from the motor 32 to the propulsive force generator 4. The second clutch 332 includes a motor-side rotator 332C and counterpart-side rotators 332A and 332B, and is switchable between a state in which the motor-side rotator 332C and the counterpart-side rotators 332A and 332B are connected to each other (transmission state) and a state in which the motor-side rotator 332C and the counterpart-side rotators 332A and 332B are disconnected from each other (block state).
In this embodiment, as the counterpart-side rotators 332A and 332B, a first counterpart-side rotator 332A and a second counterpart-side rotator 332B are disposed. The second clutch 332 can perform switching among a first transmission state in which the motor-side rotator 332C is connected to the first counterpart-side rotator 332A, a second transmission state in which the motor-side rotator 332C is connected to the second counterpart-side rotator 332B, and a block state in which the motor-side rotator 332C is disconnected from both the first and second counterpart-side rotators 332A and 332B.
The motor-side rotator 332C is connected to the output shaft of the motor 32. The first counterpart-side rotator 332A is connected to the second gear 334, and the second counterpart-side rotator 332B is connected to the fourth gear 336. Thus, the motor-side rotator 332C is rotated when receiving power generated by the motor 32. Then, when the second clutch 332 is in the first transmission state, the power of the motor 32 is transmitted to the input-side rotator 331A of the first clutch 331 through the second clutch 332, the second gear 334 and the first gear 333 on a high-speed side. Here, when the first clutch 331 is in the transmission state, the power of the motor 32 is combined with the power of the engine 31 and the combined power is transmitted to the propulsive force generator 4 via the first clutch 331. Furthermore, when the second clutch 332 is in the second transmission state, the power of the motor 32 is transmitted to the propulsive force generator 4 through the second clutch 332, the fourth gear 336 and the third gear 335 on a low-speed side. On the other hand, when the second clutch 332 is in the block state, the power of the motor 32 is blocked by the second clutch 332 and is not transmitted to the propulsive force generator 4.
The second clutch 332 is a mesh clutch, such as a dog clutch, as an example. The switching of the second clutch 332 among the first transmission state, the second transmission state, and the block state is performed by shifting the motor-side rotator 332C by the actuator 34 constituted by a shifter. The actuator 34 shifts the motor-side rotator 332C to a position where the motor-side rotator 332C is meshed with the first counterpart-side rotator 332A, so as to bring the second clutch 332 to the first transmission state in which the motor-side rotator 332C is meshed with the first counterpart-side rotator 332A. Furthermore, the actuator 34 shifts the motor-side rotator 332C to a position where the motor-side rotator 332C is meshed with the second counterpart-side rotator 332B, so as to bring the second clutch 332 to the second transmission state in which the motor-side rotator 332C is meshed with the second counterpart-side rotator 332B. The actuator 34 shifts the motor-side rotator 332C to a position where the motor-side rotator 332C is not meshed with the first counterpart-side rotator 332A or the second counterpart-side rotator 332B, so as to bring the second clutch 332 to the block state.
It is assumed, in the present disclosure, that a position of the shifter (actuator 34) when the motor-side rotator 332C is meshed with the first counterpart-side rotator 332A so that the second clutch 332 is brought to the first transmission state is defined as a “high position”. Similarly, it is assumed that a position of the shifter (actuator 34) when the motor-side rotator 332C is meshed with the second counterpart-side rotator 332B so that the second clutch 332 is brought the second transmission state is defined as a “low position”. Furthermore, it is assumed that a position of the shifter (actuator 34) when the motor-side rotator 332C is not meshed with the first counterpart-side rotator 332A or the second counterpart-side rotator 332B so that the second clutch 332 is brought to the block state is defined as a “neutral position”.
The switching between the first transmission state, the second transmission state, and the block state of the second clutch 332 is performed when the ship control system 2 controls the motorized actuator 34, for example. Specifically, the ship control system 2 directly or indirectly controls the second clutch 332 so that the second clutch 332 is switched between the transmission state (first transmission state or second transmission state) and the block state.
According to the driving unit 3 configured as described above, the ship control system 2 controls the first and second clutches 331 and 332 so as to perform switching among the plurality of operation modes as illustrated in
An upper half in
A lower half in
An upper half in
A lower half in
An upper half in
A lower half in
Furthermore, in the motor propulsion mode in the upper half in
Here, when the second clutch 332 driven by the actuator 34 as a shifter in the power transmitter 33 is focused, the six operation modes described above are categorized into three groups.
Specifically, in a first group including the electric power generation mode (navigating), the electric power generation mode (anchoring), and the hybrid propulsion mode (high speed), the second clutch 332 is controlled to be in the first transmission state. Furthermore, in a second group including the motor propulsion mode and the hybrid propulsion mode (low speed), the second clutch 332 is controlled to be in the second transmission state. Moreover, in a third group including the engine propulsion mode, the second clutch 332 is controlled to be in the block state.
Therefore, when the motor propulsion mode is shifted to the electric power generation mode (navigating), the actuator 34 is first shifted from a low position to a neutral position so that the motor-side rotator 332C is shifted from a position where the motor-side rotator 332C is meshed with the second counterpart-side rotator 332B to a position where the motor-side rotator 332C is not meshed with the first counterpart-side rotator 332A or the second counterpart-side rotator 332B. Then the actuator 34 is shifted from the neutral position to a high position so that the motor-side rotator 332C is shifted from the position where the motor-side rotator 332C is not meshed with the first counterpart-side rotator 332A or the second counterpart-side rotator 332B to a position where the motor-side rotator 332C is meshed with the first counterpart-side rotator 332A.
Furthermore, although not illustrated in
Next, a description will be made on a configuration of the ship control system 2 according to this embodiment with reference to
The ship control system 2 includes, as illustrated in
In this embodiment, as an example, the ship control system 2 has, as the main component, the computer system that has the one or more processors. Accordingly, when the one or more processors execute a ship control program, these plurality of functional sections (the mode switching processor 21 and the like) are realized. These plurality of functional sections included in the ship control system 2 may be distributed in a plurality of casings or may be provided in a single casing.
The ship control system 2 is communicable with the devices included in the sections in the hull 1. That is, to the ship control system 2, at least the driving circuit 351 (refer to
The mode switching processor 21 executes a process of switching an operation mode of the ship 10. In this embodiment, the mode switching processor 21 selects one of the motor propulsion mode, the engine propulsion mode, the electric power generation mode, and the hybrid propulsion mode in accordance with an operation performed by a person (operator) on the operation device 5. As an example, the operation device 5 includes a mode selection switch, and when one of the motor propulsion mode, the engine propulsion mode, the electric power generation mode, and the hybrid propulsion mode is selected by the mode selection switch, the mode switching processor 21 drives the power transmitter 33 to perform switching to the selected operation mode.
The engine controller 22 controls the engine 31 serving as the first power source. Specifically, the engine controller 22 performs control, such as fuel injection and open/close of an exhaust valve, for driving the engine 31. By this, the engine controller 22 can control the engine 31 so that an output (mainly, rotation speed) of the engine 31 becomes an arbitrary value.
The motor controller 23 controls the motor 32 serving as the second power source. Specifically, the motor controller 23 controls the driving circuit 351 (refer to
The comparison processor 24 executes a comparison process of comparing rotation speeds of comparison targets. Here, the term “comparison targets” include at least two of the first power source (engine 31), the second power source (motor 32), and the propulsive force generator 4. Specifically, the comparison processor 24 determines at least two of the engine 31 serving as the first power source, the motor 32 serving as the second power source, and the propulsive force generator 4 as the comparison targets, and compares rotation speeds of the at least two (comparison targets).
In this embodiment, the comparison processor 24 determines two of the first power source (engine 31), the second power source (motor 32), and the propulsive force generator 4 as comparison targets, and compares rotation speeds of the selected two so as to calculate an absolute value of a difference between the two rotation speeds (rotation speed difference). For example, when the second power source (motor 32) and the propulsive force generator 4 are determined as the comparison targets, the comparison processor 24 calculates an absolute value of a difference between a rotation speed R2 of the second power source (motor 32) and a rotation speed R3 of (the propeller of) the propulsive force generator 4 (R2-R3). Alternatively, when the first power source (engine 31) and the second power source (motor 32) are determined as comparison targets, the comparison processor 24 calculates an absolute value of a difference between the rotation speed R1 of the first power source (engine 31) and the rotation speed R2 of the second power source (motor 32) (R1−R2).
Here, the rotation speeds of the first power source, the second power source, and (the propeller of) the propulsive force generator 4 may be acquired using speed meters, for example, by the comparison processor 24. Therefore, in this embodiment, rotation speed meters are individually disposed for measuring rotation speeds of the first power source, the second power source, and (the propeller of) the propulsive force generator 4.
The abnormality determination processor 25 performs an abnormality determination process of determining an abnormality of at least one of the actuator 34 that drives the power transmitter 33 and the power transmitter 33. Here, the abnormality determination processor 25 determines an abnormality of at least one of the actuator 34 and the power transmitter 33 based on a result of the comparison of the rotation speeds performed by the comparison processor 24.
In this embodiment, the comparison processor 24 calculates a rotation speed difference between two (comparison targets) of the first power source (engine 31), the second power source (motor 32), and the propulsive force generator 4 as a result of the comparison of the rotation speeds, and therefore, the abnormality determination processor 25 determines an abnormality based on the calculated rotation speed difference. Furthermore, as an example in this embodiment, the abnormality determination processor 25 determines whether an abnormality has occurred (that is, normal or abnormality) in the actuator 34 that drives the power transmitter 33.
The additional controller 26 performs additional control on at least one of the comparison targets. The term “additional control” as used herein refers to control performed on at least one of the comparison targets so as to increase the rotation speed difference between the comparison targets when the comparison processor 24 compares the rotation speeds.
As an example, in a case where the second power source (motor 32) and the propulsive force generator 4 are determined as the comparison targets, when the rotation speed R2 of the second power source and the rotation speed R3 of (the propeller of) the propulsive force generator 4 are both substantially zero, a difference between the rotation speeds (R2−R3) is small. In such a case, the additional controller 26 can widen (increase) the rotation speed difference (R2−R3) by performing additional control to increase the rotation speed R2 of the second power source. As a result, a result of the comparison between the rotation speeds used for the abnormality determination, that is, the rotation speed difference is emphasized, and the reliability of the abnormality determination in the abnormality determination processor 25 is improved.
An example of a method for controlling the ship 10 (hereinafter, also simply referred to as “control method”) executed mainly by the ship control system 2 will be described hereinafter.
The control method according to this embodiment is executed by the ship control system 2 that is mainly configured by the computer system, and thus, in other words, is embodied by the ship control program. That is, the ship control program according to this embodiment is a computer program that causes one or more processors to execute processes relating to the method for controlling the ship 10. Such a ship control program may be executed by the ship control system 2, the terminal device, and the like in cooperation with each other, for example.
Here, when a specific start operation set in advance for executing the ship control program is performed, the ship control system 2 executes the following various processes relating to the control method. The start operation is, for example, a power-on operation of the ship 10. On the other hand, when a specific termination operation set in advance is performed, the ship control system 2 terminates the following various processes relating to the control method. The termination operation is, for example, a power-off operation of the ship 10.
First, the abnormality determination process of determining an abnormality on at least one of the actuator 34 and the power transmitter 33 and processes associated with the abnormality determination process will now be described. In this embodiment, the abnormality determination processor 25 of the ship control system 2 determines whether an abnormality has occurred (that is, normal or abnormality) in the actuator 34 based on the result of the comparison between rotation speeds of the comparison targets.
Specifically, the control method according to this embodiment is employed in a ship that has a plurality of power sources including first and second power sources and that transmits power supplied from at least one of the plurality of power sources to the propulsive force generator 4 through the power transmitter 33 for propelling the hull 1. The control method includes the comparison process executed by the comparison processor 24 of the ship control system 2 and the abnormality determination process executed by the abnormality determination processor 25 of the ship control system 2. Specifically, the comparison process determines at least two of the first power source, the second power source, and the propulsive force generator 4 as comparison targets, and compares rotation speeds of the comparison targets with each other. The abnormality determination process determines an abnormality of at least one of the actuator 34 that drives the power transmitter 33 and the power transmitter 33 based on a result of the comparison between the rotation speeds.
With this configuration, an abnormality of at least one of the actuator 34 and the power transmitter 33 is determined based on a result of comparison between rotation speeds of at least two of the first power source, the second power source, and the propulsive force generator 4 (comparison targets).
For example, when a position of the shifter (actuator 34) is in a “low position”, the second clutch 332 is in the second transmission state and the motor 32 is mechanically connected to the propulsive force generator 4 through the power transmitter 33. Therefore, when the actuator 34 is normal, a difference between the rotation speed R2 of the second power source (motor 32) and the rotation speed R3 of the propulsive force generator 4 becomes small. On the other hand, when an abnormality has occurred in the actuator 34, a difference between the rotation speed R2 of the second power source (motor 32) and the rotation speed R3 of the propulsive force generator 4 becomes large.
According to the control method of this embodiment, an abnormality of at least one of the actuator 34 and the power transmitter 33 is determined based on a result of the comparison between the rotation speeds. Therefore, a phenomenon that, when an abnormality occurs in the actuator 34 due to a failure of the actuator 34 or the like, a management state of the operation mode may deviate from an actual operation mode can be avoided. In addition, since an abnormality is detected by using information on the rotation speeds, additional installation of a special sensor or the like is not required. Consequently, the ship 10's control method, the ship control program, the ship control system 2, and the ship 10 which can improve reliability of a management state of an operation mode may be provided.
Abnormality is detected using information related to rotation speed, and therefore installation of special sensor or the like is not required. When an abnormality is detected in at least one of the actuator 34 and the power transmitter 33, the ship control system 2 can protect the first power source, the second power source, and the power transmitter 33.
Here, in the control method according to this embodiment, the comparison between rotation speeds is performed in a determination period after the actuator 34 drives the power transmitter 33. That is, while a position of the actuator 34 is constantly monitored, an abnormality is detected when the position of the actuator 34 is changed. Thus, since the process for detecting an abnormality is performed at a timing when the actuator 34 drives the power transmitter 33 in accordance with switching of the operation mode, the process for detecting an abnormality is not performed in a normal state, and deterioration of the operational feeling of the user and the like may be suppressed.
In particular, the determination period is within a predetermined period of time after the actuator 34 drives the power transmitter 33. That is, since the process for detecting an abnormality is performed immediately after (within a predetermined period of time after) the actuator 34 drives the power transmitter 33, deterioration of the operational feeling of the user and the like may be more efficiently suppressed.
Furthermore, the control method of this embodiment further includes additional control performed on at least one of the comparison targets so as to increase a rotation speed difference between the comparison targets when the comparison between rotation speeds is performed. Specifically, the additional controller 26 of the ship control system 2 performs additional control on at least one of the comparison targets so that a rotation speed difference between the comparison targets becomes large, and therefore, the rotation speed difference between the comparison targets is emphasized and false detection (including detection leakage) may be avoided.
Here, the additional control includes control for increasing at least one of the rotation speeds of the first power source and the second power source. Specifically, the additional control includes control for increasing at least one of the rotation speeds of the first power source and the second power source that are capable of actively changing the rotation speeds thereof, among the first power source, the second power source, and the propulsive force generator 4 which may be included in the comparison targets. Thus, the additional control can be realized without complicating the configuration.
Furthermore, the additional control includes control for reducing at least one of the rotation speeds of the first power source and the second power source. Specifically, the additional control includes control for reducing at least one of the rotation speeds of the first power source and the second power source that are capable of actively changing the rotation speeds thereof, among the first power source, the second power source, and the propulsive force generator 4 which may be included in the comparison targets. Thus, the additional control can be realized without complicating the configuration.
Moreover, the control method of this embodiment further includes a determination as to whether the additional control is required in accordance with a determination condition. Then, the control method performs the additional control when it is determined that the additional control is required. In this embodiment, as an example, the determination as to whether the additional control is required is performed by the additional controller 26 of the ship control system 2. In short, the additional control is not always performed at a time of determination of an abnormality, but is performed only when it is determined that the additional control is required in accordance with the determination condition. Therefore, for example, by not performing the additional control in a case where the additional control is not required, such as a case where a rotation speed difference between comparison targets is originally sufficient, it is easy to suppress influence on behavior of the ship 10 from being affected by the additional control.
Here, the determination condition includes a load condition relating to the rotation speed R3 of the propulsive force generator 4. Specifically, the determination as to whether the additional control is required is made in accordance with a condition (load condition) relating to the rotation speed R3 of the propulsive force generator 4 which is difficult to be actively changed among the first power source, the second power source, and the propulsive force generator 4 which may be included in the comparison targets. Therefore, the determination as to whether the additional condition is required may be made by monitoring the rotation speed R3 of the propulsive force generator 4, and complication of the configuration for determining whether the additional control is required may be suppressed.
Furthermore, the load condition includes a condition that the rotation speed R3 of the propulsive force generator 4 is smaller than a threshold value Th1 (refer to
Moreover, the additional control is performed in accordance with content of an operation of the actuator 34. That is, a determination as to whether the additional control is to be performed may be made in accordance with content of an operation of the actuator 34. Accordingly, the appropriate additional control can be performed which can easily emphasize the rotation speed difference between the comparison targets.
Next, the abnormality determination process will be described in detail with reference to concrete examples illustrated in
In
Specifically, when an operation mode of the second group in which the second clutch 332 is in the second transmission state (motor propulsion mode, for example) is shifted to an operation mode of the first group in which the second clutch 332 is in the first transmission state (electric power generation mode (navigating), for example), the actuator 34 is first shifted from the low position to the neutral position as illustrated in
In
The abnormality determination processor 25 determines an abnormality of the actuator 34 in the determination period within the predetermined period of time after the actuator 34 drives the power transmitter 33, that is, the determination period from the time point t2 when the detection position of the actuator 34 is changed to a time point t4 when the predetermined period of time has elapsed. In the example of
In
The abnormality determination processor 25 determines an abnormality of the actuator 34 in the determination period within the predetermined period of time after a time point when the actuator 34 drives the power transmitter 33. In the example of
In
The abnormality determination processor 25 determines an abnormality of the actuator 34 in the determination period within the predetermined period of time after the actuator 34 drives the power transmitter 33, that is, the determination period from the time point t2 when the detection position of the actuator 34 is changed to the time point t4 when the predetermined period of time has elapsed. In the example of
In
The abnormality determination processor 25 determines an abnormality of the actuator 34 in the determination period within the predetermined period of time after a time point when the actuator 34 drives the power transmitter 33. In the example of
On the other hand, in
Specifically, when the operation mode of the first group in which the second clutch 332 is in the first transmission state (electric power generation mode (navigating), for example) is shifted to the operation mode of the second group in which the second clutch 332 is in the second transmission state (motor propulsion mode, for example), the actuator 34 is first shifted from the high position to the neutral position as illustrated in
It is assumed here, in this embodiment, that the additional control is performed in accordance with content of an operation of the actuator 34, and is performed at least when the actuator 34 is shifted from the high position to the neutral position. Specifically, the additional controller 26 reduces the torque output instruction value of the motor 32 only in the additional control period T2, and gradually reduces the rotation speed R2 of the motor 32 from the time point t2 where the actuator 34 is switched to the neutral position.
In
The abnormality determination processor 25 determines an abnormality of the actuator 34 in the determination period within the predetermined period of time after the actuator 34 drives the power transmitter 33, that is, the determination period from the time point t2 when the detection position of the actuator 34 is changed to the time point t4 when the predetermined period of time has elapsed. In the example of
In
The abnormality determination processor 25 determines an abnormality of the actuator 34 in the determination period within the predetermined period of time after a time point when the actuator 34 drives the power transmitter 33. In the example of
Next, a flow of an entire process of the abnormality determination process according to the display control method of the ship 10 of this embodiment will be described with reference to the flowchart of
Specifically, in the control method according to this embodiment, the ship control system 2 determines whether the mode switching processor 21 has performed an operation of switching the operation mode (S1). When the operation of switching the operation mode has been performed (S1: Yes), the ship control system 2 proceeds to step S2. On the other hand, when the operation of switching the operation mode has not been performed (S1: No), the ship control system 2 performs step S1 again.
In step S2, the ship control system 2 drives the actuator 34 in accordance with the switching of the operation mode. At this time, it is preferable that the abnormality determination processor 25 of the ship control system 2 sets an abnormality determination flag over the determination period, and even when the shift of the actuator 34 is completed during the setting of the abnormality determination flag, a shift to the next operation is prohibited until the abnormality determination process is completed. In step S3, the additional controller 26 of the ship control system 2 determines whether the additional control is to be performed.
Here, in a case where the actuator 34 is driven from the low position to the neutral position, when the rotation speed R3 of (the propeller of) the propulsive force generator 4 is smaller than the threshold value Th1, the additional controller 26 determines that the additional control is required (S3: Yes), and the process proceeds to step S4. On the other hand, in the case where the actuator 34 is driven from the low position to the neutral position, when the rotation speed R3 of (the propeller of) the propulsive force generator 4 is equal to or larger than the threshold value Th1, the additional controller 26 determines that the additional control is not required (S3: No), and the process proceeds to step S5 after step S4 is skipped.
Furthermore, when the actuator 34 is driven from the high position to the neutral position (S3: Yes), the additional controller 26 unconditionally determines that additional control is required, and the process proceeds to step S4.
In step S4, the additional controller 26 executes the additional control. At this time, the content of the additional control is determined on the condition that the motor 32 is not excessively rotated when the actuator 34 is in the neutral position, the propeller is not excessively moved when the actuator 34 is in the low position, and the engine is not reversely rotated when the actuator 34 is in the high position.
Specifically, when the motor 32 is rotated for the abnormality determination process, a torque or a rotation speed for the additional control is preferably set taking both a case where an abnormality has occurred and a case where an abnormality has not occurred into consideration. For example, in the case where an abnormality has not occurred, the additional control of the motor 32 is set such that an output is in a range in which an abnormality is not erroneously detected due to a rotation speed difference between the comparative targets being equal to or larger than a certain value and the motor 32 does not rotate abnormally. On the other hand, in the case where an abnormality has occurred, the additional control of the motor 32 is set such that an output is in a range in which a device to which the motor 32 is connected is not broken and the hull 1 is not moved. Furthermore, when an operation of the actuator 34 for performing the abnormality determination process and an operation of stopping the engine 31 are performed at the same timing, there is a risk that a rotation speed difference is not generated and a false detection of an abnormality is performed. Therefore, when the actuator 34 is driven from the high position to the neutral position, the motor 32 is rapidly decelerated by the additional control.
In step S5, the comparison processor 24 of the ship control system 2 compares rotation speeds of the comparison targets, and the abnormality determination processor 25 determines whether the rotation speeds of the comparison targets are substantially the same as each other. When the rotation speeds of the comparison targets are substantially the same as each other (S5: Yes), the abnormality determination processor 25 determines that the shift to the block state of the second clutch 332 has failed and determines “Abnormality” in the actuator 34 (S6). On the other hand, when the rotation speeds of the comparison targets are not substantially the same as each other (S5: No), the abnormality determination processor 25 determines that the shift to the block state of the second clutch 332 has been successfully performed and determines “No Abnormality” (Normal) for the actuator 34 (S7).
A determination result of the abnormality determination processor 25 is displayed for the user by being displayed on the display device, for example.
The ship control system 2 repeatedly executes the processes in step S1 to step S7 described above. However, the flowchart illustrated in
Modifications of the first embodiment will be listed below. The modifications described below can be applied in appropriate combination.
The ship control system 2 in the present disclosure includes the computer system. The computer system is mainly configured by one or more processors and one or more memories as hardware. When the processor executes programs that are stored in the memory of the computer system, the functions as the ship control system 2 in the present disclosure are implemented. The program may be recorded in advance in the memory of the computer system, may be provided through an electric communication line, or may be provided by being recorded in a non-transitory recording medium, such as a memory card, an optical disk, or a hard disk drive, that is readable by the computer system. Moreover, some or all of the functional sections included in the ship control system 2 may be configured by an electronic circuit.
The ship control system 2 may not necessarily be configured such that at least some of the functions of the ship control system 2 are integrated in a single housing, and the components of the ship control system 2 may be distributed in a plurality of housings. On the contrary, the functions that are distributed in the plurality of devices (for example, the ship control system 2 and the operation device 5) in the first embodiment may be integrated in a single casing.
Furthermore, at least a portion of the ship control system 2 is not limited to being installed on the hull 1, but may be installed separately from the hull 1. As an example, when the ship control system 2 is embodied by a server device provided separately from the hull 1, a communication between the server device and (communicator of) the hull 1 enables control of the ship 10 (hull 1) by the ship control system 2. At least some of the functions of the ship control system 2 may be realized by a cloud (cloud computing) or the like.
The ship 10 is not limited to the pleasure boat, and may be a commercial ship, such as a cargo ship or a passenger ship, a workboat, such as a tugboat or a salvage boat, a special ship, such as a meteorological observation ship or a training ship, a fishing ship, a naval ship, or the like. Furthermore, the ship 10 is not limited to the ship of the manned type boarded by the operator, and may be an unmanned type ship that can be remotely operated by a person (operator) or autonomously operated.
Moreover, the engine 31 is not limited to the diesel engine but may be an engine other than the diesel engine, for example. The motor 32 is also not limited to the AC motor and may be a DC motor. The motor 32 may be driven by electric power supplied from an electric power generation apparatus, such as a fuel buttery or a solar power generation apparatus.
In addition, the ship 10 at least includes the plurality of power sources including the engine 31 and the motor 32 in the hull 1, and may include three or more power sources including a third power source in addition to the engine 31 and the motor 32.
Furthermore, the “comparison targets” are at least two of the first power source, the second power source, and the propulsive force generator 4, and not limited to a pair of the second power source and the propulsive force generator 4 or a pair of the first power source and the second power source. The “comparison targets” may be at least a pair of the first power source and the propulsive force generator 4 or a combination of three, that is, the first power source, the second power source, and the propulsive force generator 4.
Furthermore, the six operation modes as the operation mode are not essential configurations for the ship control system 2. For example, the two operation modes of the hybrid propulsion mode (low speed) and the hybrid propulsion mode (high speed) may be omitted.
Furthermore, the switching of the operation mode may not be performed in accordance with a switching operation performed by the user (operator). For example, the mode switching processor 21 of the ship control system 2 may automatically switch the operation mode in accordance with a navigation situation of the hull 1 including a current position or a ship speed of the hull 1, a remaining capacity of the main power source 71, or the like.
Moreover, the main power source 71 is not limited to the lithium battery, and the auxiliary power source 72 is not limited to a lead battery. The main power source 71 is not limited to a chargeable secondary battery and may be a power generation apparatus, such as a fuel battery or a solar power generation apparatus.
A summary of the present invention extracted from the above-described embodiments will be described below as appendices. Note that the configurations and processing functions described in the following appendices can be selected and arbitrarily combined.
A method for controlling a ship employed in a ship that has a plurality of power sources including a first power source and a second power source and that propels a hull by transmitting power from at least one of the plurality of power sources through a power transmitter to a propulsive force generator, the method comprising:
The method for controlling a ship according to Appendix 1, wherein
The method for controlling a ship according to Appendix 2, wherein
The method for controlling a ship according to any one of Appendices 1 to 3, further comprising:
The method for controlling a ship according to Appendix 4, wherein the additional control includes control for increasing at least one of the rotation speeds of the first power source and the second power source.
The method for controlling a ship according to Appendix 4 or 5, wherein the additional control includes control for reducing at least one of the rotation speeds of the first power source and the second power source.
The method for controlling a ship according to any one of Appendices 4 to 6, further comprising:
The method for controlling a ship according to Appendix 7, wherein
The method for controlling a ship according to Appendix 8, wherein
The method for controlling a ship according to any one of Appendices 4 to 9, wherein
A ship control program that causes at least one processor to execute the method for controlling a ship according to any one of Appendices 1 to 10.
Number | Date | Country | Kind |
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2023-159326 | Sep 2023 | JP | national |