The present invention relates to the general field of methods for controlling the operation of an air-conditioning loop in a vehicle in which a subcritical refrigerant fluid flows, and comprising, in the flow direction of the refrigerant fluid, particularly a compressor, a condenser, and an expansion valve, and an evaporator.
In such air-conditioning loops, the compressor is generally externally controlled according to a principle relating the pressure at the compressor inlet to the amperage for controlling a control valve of the compressor.
The invention also relates to the air-conditioning loops comprising an internal exchanger for carrying out heat transfers between the fluid flowing between the condenser and the expansion valve and the fluid flowing between the evaporator and the compressor.
Such an architecture allows for the consumption of the air-conditioning loop to be reduced. Such a consumption reduction advantageously causes a reduction of the pollution due to the operation of the air- conditioning loop. In addition, having an internal exchanger increases the cooling power of the air-conditioning loop.
However, it has been observed that such an arrangement can cause excessive overheating of the refrigerant fluid flowing in the air-conditioning loop at the compressor outlet. This phenomenon occurs when the efficiency of the internal exchanger is high in some operating conditions of the air-conditioning loop. Therefore, in such a case, it is necessary for the temperature at the condenser inlet or at the compressor outlet to be controlled.
To this end, there are currently two solutions to control the discharge temperature of the compressor or the temperature at the condenser inlet.
According to a first method, an opening of the expansion valve is defined so that substantially no overheating is carried out at the evaporator outlet. This solution is simple but presents several risks since it is based on the hypothesis that the discharge temperature of the compressor is satisfactory without having to undergo any control.
The second method consists in using a temperature sensor at the compressor outlet and in carrying out a control method using the value measured by the temperature sensor to limit the discharge temperature of the compressor. The drawback of this solution is that it requires the air-conditioning loop to be equipped with an additional sensor, at a non-negligible cost.
The main object of the present invention is thus to overcome the drawbacks of the known solutions by providing a method for controlling the outlet temperature of a compressor built into an air-conditioning loop in a vehicle in which a subcritical refrigerant fluid flows, and comprising at least a compressor, a condenser, an expansion valve, and an evaporator.
According to an alternative embodiment, the air-conditioning loop comprises an internal exchanger to carry out heat transfers between the fluid flowing between the condenser and the expansion valve and the fluid flowing between the evaporator and the compressor.
The control method comprises, successively, simultaneously, or alternatively:
According to the present invention, the step of calculating the limit temperature at the compressor inlet is carried out as a function of the pressure estimated at the compressor inlet, the compressor speed, and the predetermined limit temperature at the condenser inlet or at the compressor outlet.
In addition, the control method provides for the step of estimating the pressure at the evaporator outlet to be carried out as a function of the pressure drop and of the estimated pressure at the compressor inlet.
According to a first embodiment, the present invention further provides for the control method to comprise:
According to this first embodiment, the modification step is such that the signal for controlling the compressor or the setpoint value of the evaporation temperature is modified when the estimated temperature at the compressor inlet is greater than or equal to the calculated limit temperature at the compressor inlet.
According to a second embodiment, the control method further comprises:
The modification step is such that the control signal for the control valve of the compressor is modified for the amperage for controlling the control valve of the compressor to always be less than the limit value of the amperage for controlling the control valve of the compressor. If the measured amperage is greater than the limit value of the voltage of the amperage for controlling the control valve of the compressor, the control method reduces the control signal for the control valve of the compressor so the amperage measured is less than the limit value of the amperage for controlling the control valve of the compressor.
According to a third embodiment, the present invention further provides for the control method to comprise:
According to this third embodiment, the modification step is such that the control signal of the compressor or the setpoint value of the evaporation temperature is modified when the pressure at the condenser outlet is greater than or equal to the limit pressure at the condenser outlet.
In addition, the control method according to the present invention can further provide for:
The invention thus provides for controlling the discharge temperature of the compressor independent of the use of a temperature sensor at the condenser inlet or at the compressor outlet. This allows for the air-conditioning loop comprising an internal exchanger to be controlled with exactly the same sensors as an air-conditioning loop not comprising such an internal exchanger. Therefore, the sensors used are thus a pressure sensor at the condenser outlet, an air temperature measurement in the evaporator, and the value of the control voltage of the control valve of the compressor.
The present invention thus provides for a step of modifying the control signal of the compressor or the setpoint value of the evaporation temperature, independent of the presence, or lack thereof, of a temperature sensor at the condenser inlet, by decrementation, when a value connected to the temperature at the compressor inlet calculated as a function of the acquired data is greater than the limit value calculated as a function of the acquired data.
According to the principle of the invention, the control signal of the compressor or the setpoint value of the evaporation temperature is modified as a function of a comparison between an estimated value, representative of the temperature at the compressor outlet or at the condenser inlet and a limit value.
According to the present invention, the step of determining a mass flow of fluid is carried out from a model of condenser using, in particular, a measurement of the speed of the vehicle, a measurement of the external temperature, a measurement of the voltage of a motor-fan system generating an air flow flowing through the condenser and the pressure at the compressor inlet for determining the mass flow. This characteristic makes it easy to determine the mass flow from parameters known from a microprocessor for centralizing operational data of the vehicle and air-conditioning loop.
Other characteristics and advantages of the present invention will become apparent from the description that follows, with reference to the annexed drawings, given by way of non-limiting examples, which can serve to better understand the present invention and how it is made but also, if necessary, contribute to its definition, wherein:
The air-conditioning loop can further comprise, optionally, an internal exchanger IHX. The internal exchanger IHX enables a heat transfer between, on the one hand, the refrigerant fluid flowing between the evaporator EV and the compressor CP and, on the other hand, the refrigerant fluid flowing between the condenser CD and the expansion valve EXV. The internal exchanger IHX makes it possible to improve the performance coefficient of the air-conditioning loop.
The air-conditioning loop is associated with a motor-fan system (not shown) which makes it possible to generate an air flow flowing through the condenser CD in order to proceed with a heat transfer between the refrigerant fluid flowing in the condenser CD and the air flow flowing through the condenser to evacuate the heat which has been produced.
According to the present invention, the control method comprises the acquisition of several parameters, particularly:
In addition, the control method can also comprise a step of acquiring pressure at the inlet of the condenser PRCDI_M.
In addition, a limit temperature at the outlet of the compressor TRCDO_L is predetermined. Preferably, the limit temperature at the outlet of the compressor TRCDO_L is set at 130° C.
The control method comprises a step E0 for estimating the pressure at the inlet of the compressor PRCPI_E as a function of:
according to the control characteristic of the compressor CP.
The method subsequently comprises a step E1 for calculating a limit temperature at the inlet of the compressor TRCPI_L as a function of a predetermined limit temperature at the inlet of the condenser TRCDI_L, of the pressure measured at the outlet of the condenser PRCDO_M, of the estimated pressure at the inlet of the compressor PRCPI_E obtained at step E0, and the speed of the compressor NCP
The calculation of the limit temperature at the inlet of the compressor TRCPI_L is advantageously in the form:
whereby PRCPI_M is a pressure measured at the inlet of the compressor,
In particular, the pressure measured at the outlet of the condenser PRCDO_M is equal to the pressure measured at the inlet of the condenser PRCDI_M.
The method according to the invention further comprises a step E2 for determining a mass flow MF of the refrigerant fluid from a model of operation of the condenser CD. The step E2 can be carried before, simultaneously, or after steps E0 and/or E1.
Advantageously, and as shown in
Subsequent to step E2, the invention provides for a step E3 for estimating a pressure estimated at the outlet of the evaporator PREVO_E from the pressure estimated at the inlet of the compressor PRCPI_E obtained at step E0 and from a pressure drop ΔPEV
The pressure drop ΔPEV
PREVO_E=PRCPI_E+ΔPEV
The pressure estimated at the outlet of the evaporator PREVO_E is used with the characteristics of the operating point of the expansion valve EXV in a step E4 to determine characteristics of static overheating SH_E. The characteristics of static overheating SH_E comprise a static overheating SH and an offset of the overheating ΔSH, for example comprised between 0 and 10° K. Therefore, the static overheating SH_E is given by the relation:
SH
—
E=SH+ΔSH.
The mass flow MF obtained at step E2 is also used in a step E5 for determining an efficiency parameter EF_IHX of the internal exchanger IHX. The determination of the efficiency parameter EF_IHX of the internal exchanger IHX is shown in
Before, simultaneously, or after step E5, the invention comprises a step E6 for estimating a temperature at the outlet of the evaporator TREVO_E from characteristics of the overheating SH_E defined at step E4 and from the pressure estimated at the outlet of the evaporator PREVO_E estimated at step E3.
The pressure estimated at the outlet of the evaporator PREVO_E makes it possible to define the saturation temperature Tsat corresponding to the pressure estimated at the outlet of the evaporator PREVO_E. Advantageously, the temperature estimated at the outlet of the evaporator TREVO_E is given by the relation:
TREVO_E=Tsat(PREVO_E)+SH+ΔSH.
Subsequently, the method comprises a step E7 for estimating a temperature at the inlet of the compressor TRCPI_E from the efficiency parameter EF_IHX of the internal exchanger IHX, the estimated temperature at the outlet of the evaporator TREVO_E estimated at step E6 and the saturation temperature Tsat corresponding to the pressure measured at the outlet of the condenser PRCDO_M.
In a step E8, the temperature estimated at the inlet of the compressor TRCPI_E estimated at step E7 is compared to the limit temperature at the inlet of the compressor TRCPI_L calculated at step E1.
Step E8 determines whether the temperature at the inlet of the compressor TRCPI_E is greater than or equal to the limit temperature at the inlet of compressor TRCPI_L.
If this is not the case, that is, if the temperature at the inlet of the compressor TRCPI_E is not greater than or equal to the limit temperature at the inlet of the compressor TRCPI_L (case N of step E8 of
PWMCp(k)=PWMCP(TEV).
If this is the case, that is, if the temperature at the inlet of the compressor TRCPI_E is greater than or equal to the limit temperature at the inlet of the compressor TRCPI_L (case ◯ of step E8 of
At step E10, if the temperature at the inlet of the compressor TRCPI_E is equal to the limit temperature at the inlet of the compressor TRCPI_L, the control signal of the compressor is kept constant. We thus have the following relation:
PWMCP(k)=PWMCP(k−1).
In the case where the temperature at the inlet of the compressor TRCPI_E is greater than the limit temperature at the at the inlet of the compressor TRCPI_L, the method according to the present invention provides two solutions based on a same principle to carry out the control of the compressor CP.
The first solution consists of a direct control of a control signal of the compressor PWMCP decremented by a value corresponding to the difference between the estimated temperature at the inlet of the compressor TRCPI_E and the limit temperature at the inlet of the compressor TRCPI_L. One therefore has the following relation:
PWMCP(k)=PWMCP(k−1)−K1*(TRCPI_E−TRCPI_L)
whereby K1 is a coefficient.
The second solution consists of a direct control of a setpoint value of the evaporation temperature SP _TEV by using the difference between the estimated temperature at the inlet of the compressor TRCPI_E and the limit temperature at the inlet of the compressor TRCPI_L which is thus negative. One thus has the following relation:
SP
—
T
EV(k)=SP—TEV(k−1)+K2*(TRCPI_E−TRCPI_L).
whereby K2 is a coefficient.
The implementation of the present invention has thus made it possible to obtain, in particular, the results identified in the chart shown in
The chart of
In a second embodiment of the invention, the method comprises a step of calculating a limit temperature at the outlet of the evaporator TREVO_L from the efficiency parameter of the exchanger EF_IHX, from the limit temperature at the inlet of the compressor TRCPI_L, and from the pressure saturation temperature at the inlet of the condenser, in a manner similar to the calculation of step 6. The following relation is thus obtained:
TREVO_L=Tsat(PREVO_L)+SH+ΔSH
Subsequently, on the basis of the equation obtained previously, a step of calculating a limit pressure at the inlet of the compressor PRCPI_L is carried out from a limit pressure at the outlet of the evaporator PREVO_L and estimated pressure drop:
PRCPI_L=PREVO_L−ΔPEV
Finally, a step of calculating the limit amperage for controlling the control valve of the compressor IV
I
V
L=f(PRCPI_L).
In this embodiment, the control of the air-conditioning loop modifies the control signal of the compressor valve so that the measured amperage for controlling the control valve of the compressor CP is less than the limit amperage for controlling the control valve of the compressor CP.
A third embodiment is such that the method comprises a step of estimating the temperature at the outlet of the evaporator TREVO_E from the pressure saturation temperature estimated at the outlet of the evaporator Tsat(PREVO_E) and from characteristics of the overheating:
TREVO_E=Tsat(PREVO_E)+SH+ΔSH.
Subsequently, a step of estimating a limit temperature at the outlet of the condenser TRCDO_L is carried out from the efficiency parameter EF_IHX of the internal exchanger IHX, from the estimated temperature at the outlet of the evaporator TREVO_E and from the limit temperature at the inlet of the compressor TRCPI_L.
Then follows a step of estimating a limit pressure at the outlet of the condenser PRCDO_L from the limit temperature of the outlet of the condenser TRCDO_L.
The step of modifying the operation of the compressor is such that the control signal of the compressor or the setpoint value of the evaporation temperature is modified by decrementation when the pressure measured at the outlet of the condenser PRCDO_M is greater than the limit pressure at the outlet of the condenser PRCDO_L.
The modification of the operation of the compressor can thus be in the form:
PWMCP(k)=PWMCP(k−1)−K3*(PRCDO_M−PRCDO_L)
or
SP
—
T
EV(k)=SP—TEV(k−1)+K4*(PRCDO_M−PRCDO_L)
whereby K3 et K4 are coefficients.
In the opposite case, by default, the conventional control as a function of the evaporation temperature is active.
Naturally, the invention is not limited to the embodiments described above and given only by way of examples. Various embodiments can be carried out according to the principles of the invention. It encompasses various modifications, alternative forms and other alternatives which can be envisioned by one having ordinary skill in the art in the context of the present invention and particularly any combination of the different embodiments described above.
Number | Date | Country | Kind |
---|---|---|---|
FR 09/05146 | Oct 2009 | FR | national |
PCT/EP2010/065556 | Oct 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP10/65556 | 10/15/2010 | WO | 00 | 4/24/2012 |