The object of the invention is a method as defined in the preamble of claim 1.
The object of the invention is also a conveying apparatus as defined in the preamble of claim 15.
The invention also relates to a system according to claim 25.
The invention relates generally to materials handling systems, such as partial-vacuum transporting systems, more particularly to the collection and conveying of wastes, such as to the conveying of household wastes.
Systems wherein wastes are conveyed in piping by means of an air current produced by a pressure difference or suction are known in the art. In these, wastes are conveyed long distances in the piping. It is typical to these systems that a partial-vacuum apparatus is used to achieve a pressure difference, in which apparatus negative pressure is achieved in the conveying pipe with partial-vacuum generators, such as with vacuum pumps or with an ejector apparatus. A conveying pipe typically comprises at least one valve means, by opening and closing which the replacement air coming into the conveying pipe is regulated. Input points at the input end of the material are used in the systems, from which input points the material, such as wastes, is conveyed into the system. The system can also comprise refuse chutes, into which material, such as waste material, is fed and from which the material to be conveyed is conveyed into a conveying pipe by opening a discharge valve means, in which case, by means of the suction effect achieved by the aid of the negative pressure acting in the conveying pipe and also by means of the surrounding air pressure acting via the refuse chute, material such as e.g. waste material packed into bags, is conveyed from the refuse chute into the conveying pipe. Conventional solutions known in the art for collecting and conveying wastes are rather demanding in their power requirements, so that material fractions of all sizes are made to be conveyed in the conveying piping along with the transporting air. Known from publication WO2009080885 A1 is a method and an apparatus for cleaning conveying piping that can be connected into a circuit. In addition to the solution of the publication, those sections of piping in the system that cannot be connected into a circuit must also be cleaned.
The aim of the present invention is to achieve an entirely new type of solution for conveying material in the conveying piping of a pneumatic pipe transport system for wastes, by means of which solution the drawbacks of prior art solutions are avoided. Another aim of the invention is to achieve a solution applicable to the conveying of the material of the conveying pipes of partial-vacuum conveying systems for wastes, by means of which solution the conveying event can be enhanced. Yet another aim of the invention is to achieve a solution that is suited also to cleaning the conveying piping, in addition to the conveying of material, more particularly also to cleaning the branching pipe sections of the conveying piping.
The invention is based on a concept wherein a conveying means arranged in a conveying pipe section for conveying the material in the conveying pipe section is moved in the conveying pipe by the aid of suction, blowing and/or a pressure difference in at least a first direction, and the distance of movement is limited or guided with transmission means connected to the conveying means, such as with a wire means, cable means or line means connected to a reel.
The method according to the invention is mainly characterized by what is stated in the characterization part of claim 1.
The method according to the invention is also characterized by what is stated in claims 2-14.
The conveying apparatus according to the invention is mainly characterized by what is stated in the characterization part of claim 15.
The apparatus according to the invention is also characterized by what is stated in claims 16-24.
The system according to the invention is characterized by what is stated in claim 25.
The system according to the invention is also characterized by what is stated in claims 26-36.
The solution according to the invention has a number of important advantages. By arranging a duct in the conveying means from a first side to a second side, the passage of a transporting air current or of replacement air through the duct of the conveying means is achieved. In this case the air flow transports in the conveying direction some of the waste material, e.g. large and medium-sized wastes, in front of the conveying means. The remaining part of the material, typically small waste materials, displaces in the conveying pipe conveyed by the conveying means. This arrangement has the advantage, compared to a conventional pneumatic pipe transport system for material, that the transporting air flow of the pneumatic wastes conveying system does not need to be dimensioned for conveying small material fractions by the aid of just a transporting air flow. In this case a significant power saving can be achieved. With the solution according to the invention the conveying means returns back to its starting location. By using a transmission means, such as a wire, a line, a cable or corresponding, said transmission means to be arranged on a reel and connected to the conveying means, an effective and operationally reliable solution is achieved for cleaning pipe sections and for conveying material from the pipe section to be treated. When moving the conveying means in a first direction mainly by the aid of suction, blowing and/or a pressure difference, the conveying means is kept connected to the transmission means, in which case the distance of travel of the conveying means in the piping can, if necessary, be limited. The movement speed of the conveying means can, if necessary, be braked with the transmission means. By using a brake device, the winding out of the transmission means can be braked. By the aid of the transmission means the movement distance of the conveying means can therefore be limited and a return movement of the conveying means can be achieved, partly or wholly, in the second direction, preferably back to the starting position. With the transmission means the movement of the conveying means can also be guided to travel in the desired direction, e.g. in a Y-branch of the piping. By additionally using a pump device connected to blow or to suck in a pipe section, the movement of the conveying means can be boosted. The conveying means can consequently be effectively moved in a first direction, e.g. using the suction of a partial-vacuum generator, and back with blowing and can alternatively be pulled back with the transmission means alone or in addition to the blowing. By connecting a number of devices according to the invention in the conveying piping of a material conveying system, the material can be conveyed towards a separating device in a desired, more particularly in a programmed, sequence. The conveying means can be used as a shut-off means in the conveying piping. By using a conveying means in which, for its part, are replacement air ducts, replacement air can be conducted into the conveying piping through the conveying means. The solution according to the invention can be used in material conveying systems, more particularly in conveying systems for wastes. The solution according to the invention is also suited to the conveying systems and food wastes of the food industry. With the solution according to the invention, the branching sections of conveying piping can also be cleaned. By conducting cleaning liquid into the pipe section in connection with the conveying means, the cleaning can be further enhanced. By using conveying means connected together, the cleaning can be further enhanced and space can be obtained for the cleaning liquid. The combination of conveying means and a cleaning liquid space can be effectively moved for cleaning the pipe section. The solution according to the invention improves the result of sorting as the piping is cleaned in connection with, or after, the conveying of the different varieties to be conveyed. A good degree of cleaning can in this case be achieved for the different extensions. By means of the solution according to the invention energy can be saved, as the friction between the material to be transported and the wall of a cleaned conveying pipe remains low. The solution according to the invention improves the hygiene problems and odor problems of material pipe transport systems. The solution according to the invention is suited for use in a very wide size range of conveying pipings, typically for pipe diameters of 50-500 mm.
In the following, the invention will be described in more detail by the aid of an embodiment with reference to the attached drawing, wherein
a presents a sectioned view of a conveying means of an embodiment of the invention,
b presents a second conveying means of an embodiment of the invention, as seen from the end,
c presents a sectioned view of the conveying means of
d presents one conveying means according to an embodiment of the invention,
e further presents one conveying means according to an embodiment of the invention,
A pipe part 101 is arranged into connection with the conveying piping 100, into connection with which pipe part conveying apparatuses 1, 2, 3, 4, 5 are arranged. The conveying apparatus comprises a conveying means 1, which is arranged in the figure in a pipe part 101, which in the embodiment of the figure is an extension of a conveying pipe section 100 of the conveying piping.
The conveying means 1 is configured in terms of its shape to be according to the cross-sectional shape of the inner surface of the pipe so that the outer wall of the conveying means 1 settles against the inner surface of the pipe section. One embodiment of a conveying means 1 is presented in more detail in
b and 3c present a second embodiment of the conveying means of the invention, in which at least one aperture, i.e. a duct 16, more particularly a replacement air duct, extends through the conveying means 1. There are a number of replacement air ducts 16 in the figure. In the embodiment of the conveying means of the figure there are four replacement air ducts 16. The embodiment of
e presents yet another embodiment of the conveying means 1 of the invention, wherein the conveying means comprises a number of cleaning means 17, the walls 18, 19 of which are inclined in
The conveying apparatus comprises a moving apparatus for the conveying means 1, which moving apparatus comprises in the embodiment of
In
In the situation of
The conveying means 1(I), 1(II), 1(III), 1(IV) in the figures is plug-shaped, in which case it can also be used as a shut-off means of the piping 100, 100A, 100B, 101. In this case it can function in the piping as a shut-off valve, and possibly at least some of the shut-off valves of the piping of the pneumatic material conveying system can be replaced with it in the piping.
In
In
A pressure loss in the air flow occurs over the ducts, e.g. in one embodiment in the region of 50-100 mbar. In this case in one embodiment a force in the region of 35-70 kp (0.34-0.69 kN) is achieved for moving the conveying means 1. Typically in a waste conveying application according to one embodiment a (negative) pressure of 300-600 mbar is available in the conveying piping for material. When the transporting air flow or replacement air travels through the duct 16 of the conveying means 1, the air flow transports in the conveying direction some of the waste material W, e.g. large and medium-sized wastes, in front of the conveying means. The remaining part of the material, typically small waste materials, displaces in the conveying pipe conveyed by the conveying means 1. This arrangement has the advantage, compared to a conventional pneumatic pipe transport system for material, that the transporting air flow does not need to be dimensioned for conveying small material fractions by the aid of just a transporting air flow. In this case a significant power saving can be achieved.
In
The waste material Wp collected along with the return movement of the conveying means 1 can be conveyed in the conveying pipe 100, by the aid of the pressure difference produced in the conveying pipe 100 by the suction the partial-vacuum generator of the material conveying system, towards the outlet end (to the left in
In
The invention thus relates to a method for conveying material that is in the piping of a pneumatic waste conveying system, in which method at least one conveying means 1 of material is fed into a conveying pipe, and a pressure difference is achieved in the pipe and under the influence of the pressure difference the conveying means is brought to move for conveying material in a conveying pipe section. In the method a conveying means 1 or a combination of a number of conveying means 1, 1′ is moved in the conveying piping 100, 101 and that the conveying means 1 or combination of a number of conveying means 1, 1′ is connected to a transmission means 2, with which the movement of the conveying means 1 or combination of a number of conveying means 1, 1′ in the conveying piping is limited or guided and that a duct 16 is arranged in the conveying means 1 through it from a first side to a second side, through which duct transporting air is conducted in the conveying piping.
According to one embodiment a transmission means 2 is arranged in a moving device 3, 4, which moving device 3, 4 comprises at least a reel 3 and its drive device 4.
According to one embodiment the transmission means 2 is a transmission means, such as a wire, line, cable or corresponding, to be wound onto a reel 3 and discharged from the reel 3.
According to one embodiment the movement speed of the conveying means 1 or combination of a number of conveying means 1, 1′ is slowed down, e.g. with a brake device 5.
According to one embodiment the conveying means 1 or a combination of a number of conveying means 1, 1′ is moved in the piping by pulling with the transmission means 2 with the moving device 3, 4 alone or together with negative pressure and/or positive pressure.
According to one embodiment the conveying means 1 or a combination of a number of conveying means 1, 1′ is moved in the conveying piping 100, 101 from the starting position the distance desired in a first direction and then in a second direction back to the staring position or at least in the direction of the starting position.
According to one embodiment the conveying distance of the conveying means 1 in the conveying piping 100, 101 is limited by a brake device 5 acting on the transmission means 2 or by limiting the winding out of the transmission means 2 from the reel 3.
According to one embodiment the movement of the conveying means 1 in the conveying piping is facilitated by arranging replacement air into the pipe section 101 of the starting position of the conveying means, into the space between its butt end part 7 and the conveying means 1, when the conveying means moves away from the starting position, or by removing air from there when the conveying means moves towards the starting position, via the most suitable replacement air duct 102.
According to one embodiment the movement of the conveying means 1 is facilitated by bringing air into the pipe section 101 of the starting position of the conveying means, into the space between its butt end part 7 and the conveying means 1, by connecting the blowing side of a pump device 115 to it, or by removing air from the pipe section 101 of the starting position, from the space between its butt end part 7 and the cleaning means 1, by connecting the suction side of the pump device 115 to it.
According to one embodiment cleaning liquid CL, in addition to the conveying means 1, is brought into the conveying pipe, which cleaning liquid is moved in the conveying piping together with the conveying means 1 or the conveying means 1, 1′.
According to one embodiment the conveying means 1, 1′ and the cleaning liquid CL brought into the space V between the inner surface of the conveying pipe 100, 101 and the conveying means are moved as a combination.
According to one embodiment in the method possible pipe blockages are also removed with the conveying means 1.
According to one embodiment the conveying means 1 is used as a shut-off means in the conveying piping.
According to one embodiment some of the material to be conveyed is conveyed from in front of the conveying means with the air current traveling through the duct 14 and some of the material to be conveyed is conveyed with the conveying means 1.
The invention also relates to conveying apparatus for the waste material of a pneumatic waste conveying system, which apparatus comprises at least one conveying means 1 to be arranged in a conveying pipe, which conveying means is configured to move under the influence of a pressure difference for conveying material that is in a pipe in at least one direction in the conveying pipe section intended for cleaning. The conveying means 1 is connected to a transmission means 2, which is configured to limit or to guide the movement of the conveying means 1, and that a duct 16 is arranged in the conveying means 1 through it from a first side to a second side.
According to one embodiment a transmission means is arranged in a moving device 3, 4, which moving device 3, 4 comprises at least a reel 3 and its drive device 4.
According to one embodiment the transmission means 2 is a transmission means, such as a wire, line, cable or corresponding, to be wound onto a reel 3 and discharged from the reel 3.
According to one embodiment the apparatus comprises a brake device 5.
According to one embodiment the apparatus comprises a replacement air duct 102, which is provided with a valve means 104, and arranged on the pipe section 101 of the starting position of the conveying means 1, in a section between its butt end part 7 and the conveying means 1.
According to one embodiment the apparatus comprises a pump device 115, the suction side and/or blowing side of which can be connected to the pipe section 101 of the starting position of the conveying means 1, in a section between its butt end part 7 and the conveying means 1.
According to one embodiment there are a number of conveying means 1, 1′, which are connected to each other with coupling means 2′.
According to one embodiment the apparatus comprises means for bringing cleaning liquid CL into the conveying pipe, preferably into connection with the conveying means 1 or a number of conveying means 1, 1′.
According to one embodiment the conveying means 1 is configured to function as a shut-off means in the conveying piping.
According to one embodiment a valve means 20, such as a non-return valve, is arranged in the duct 16 of the conveying means 1.
The invention also relates to a pneumatic wastes conveying system, which comprises conveying piping, means for feeding the material to be conveyed into the conveying piping, as well as means for achieving a pressure difference in the conveying piping, and a separating device for separating the material from the transporting air. The system comprises a number of conveying devices, each of which conveying devices comprises at least one conveying means 1 to be arranged in a conveying pipe, which conveying means is configured to move under the influence of a pressure difference for conveying material in a pipe in at least one direction in a conveying pipe section, and that the conveying means 1 is connected to a transmission means 2, which is configured to limit or to guide the movement of the conveying means 1, and that the conveying means 1(I), 1 (II), 1(III), 1(IV) of a number of conveying devices are configured to convey in a desired sequence I, II, II, IV material that has collected in the conveying pipe section onwards in the conveying piping, preferably towards a separating device, and that a duct 16 is arranged in the conveying means 1 from its first side to its second side.
According to one embodiment in the system the conveying distances of the conveying means 1(I), 1(II), 1(III), 1(IV) are arranged in such a way that the conveying movement, i.e. conveying distance, of the conveying means 1(I), 1(II), 1(III) of the previous conveying section in the conveying sequence, always extends in the conveying pipe slightly into the pipe section of the conveying means of the following conveying device 1II, 1III, 1IV in the conveying sequence, from which pipe section it conveys the material onwards.
According to one embodiment a transmission means 2 of the conveying device is arranged in a moving device 3, 4, which moving device 3, 4 comprises at least a reel 3 and its drive device 4.
According to one embodiment the transmission means 2 of the conveying device is a transmission means, such as a wire, line, cable or corresponding, to be wound onto a reel 3 and discharged from the reel 3.
According to one embodiment in the system the conveying means 1 is moved in the return direction in the piping by pulling with the transmission means 2 with the moving device 3, 4 alone or together with negative pressure and/or positive pressure.
According to one embodiment the conveying apparatus comprises a replacement air duct 102, which is provided with a valve means 104, and arranged on the pipe section 101 of the starting position of the conveying means 1, in the section between its butt end part 7 and the conveying means 1.
According to one embodiment the conveying apparatus comprises a pump device 115, the suction side and/or blowing side of which can be connected to the pipe section 101 of the starting position of the conveying means 1, in a section between its butt end part 7 and the conveying means 1.
According to one embodiment there are a number of conveying means 1, 1′, which are connected to each other with coupling means 2′.
According to one embodiment the conveying apparatus comprises means for bringing cleaning liquid CL into the conveying pipe, preferably into connection with the conveying means 1 or a number of conveying means 1, 1′.
According to one embodiment in the system the conveying means 1 is configured to function as a shut-off means in the conveying piping.
According to one embodiment the movement of the conveying means 1 is slowed down by slowing the movement of the transmission means.
According to one embodiment a valve means 20, such as a non-return valve, is arranged in the duct 16 of the conveying means 1.
According to one embodiment the movement of the conveying means 1 is slowed down by slowing the movement of the transmission means. Typically the winding out of the reel is slowed down with the brake device 5. In this case the conveying speed of the conveying means in the first direction can be easily adjusted. With this possibly also the cleaning result can be influenced.
The diameter of conveying piping is typically in the region of 50-500 mm.
The conveying apparatus according to the invention can also be used for cleaning or for clearing and removing a possible blockage occurring in the piping, in addition to, or instead of, for conveying material.
In the embodiment of the invention, with the transmission means the escaping of the conveying means into the piping along with the air current is prevented and at the same time the movement speed can, if necessary, be braked. The conveying means can be displaced outwards with suction and inwards with pressure and alternatively can be pulled inside with the transmission means. It can also be conceived that, together, the transmission means pulls with the moving device and the pressure in the piping pushes the conveying means inside. The cable also functions as a guide, particularly in a Y-branch, where otherwise it would go straight.
The conveying means can be e.g. cylindrical or spherical or can possess some other suitable shape. The conveying means becomes adequately closer against the inside wall of the piping and at the same time cleans by detaching from the wall any material that has possibly accumulated on the wall. With the conveying means the inner surface of the conveying pipe can be cleaned instead of, or in addition to, the conveying of material. The conveying means is in this case a cleaning means.
Typically the material to be conveyed in the pipings of a material conveying system is waste material, such as waste material arranged in bags, e.g. household wastes or sorted material. The material is conducted along the conveying piping to the output end, where it is separated with a separating device from the transporting air and is conveyed into a waste container, transport container or corresponding.
It is obvious to the person skilled in the art that the invention is not limited to the embodiments presented above, but that it can be varied within the scope of the claims presented below. The characteristic features possibly presented in the description in conjunction with other characteristic features can if necessary be used separately to each other.
Number | Date | Country | Kind |
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20125624 | Jun 2012 | FI | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FI2013/050615 | 6/6/2013 | WO | 00 |