The present invention relates to bypass turbojet engines and the members providing the connection between the different components thereof. In particular, the present invention relates to retaining rods ensuring the mechanical behavior of the outer bypass flow duct of bypass turbojet engines.
Although it is well suited to such retaining rods, the present invention is not limited to this application and could also be useful for any other connecting element, immersed in an air stream and subjected to the forces of compression and/or traction.
It is known that a bypass turbojet engine comprises in the known manner:
Moreover, the nacelle of such a bypass turbojet engine is generally fixed to the casing surrounding the fan, by means of an upstream fixing and to the hot stream generator by means of a downstream fixing on a nacelle supporting ring borne by the exhaust casing.
In particular, the connection between the supporting ring and the exhaust casing is obtained by connecting elements passing through the bypass stream. Said connecting elements which operate under compression are dimensioned so as to ensure a predetermined resistance to buckling. They may be in the form of connecting rods with a tubular shaft connected, on the one hand, to the supporting ring and, on the other hand, to the exhaust casing which permits a significant reduction in the mass associated with said connection. In this last case, the connection is provided by a group of connecting rods, generally formed from six or eight connecting rods which may be aligned in pairs and attached at six or eight points to the supporting ring. Clevises provided on the exhaust casing permit the attachment of the longitudinal ends of the connecting rods thereto.
It is also known that the interaction of the bypass stream and the connecting rods which pass through the bypass stream causes significant pressure losses which impair the aerodynamic performances of the turbojet engine. More specifically, when the tubular shaft of the connecting rods is of circular section, the premature separation of the outer layer of the external surface of the shaft causes a significant recirculation of the flow downstream of the front surface of said shaft.
Also, in order to reduce the pressure losses caused by the interaction between the connecting rods and the bypass stream, it is known:
The subject of the present invention is to remedy said drawbacks and, in particular, to reduce the mass of the connecting elements and/or the pressure losses created by the interaction of the air stream and connecting elements when said connecting elements are immersed in an air flow.
To this end, according to the invention, the method for producing a connecting element arranged between two components of a structure, in particular of a turbojet engine, which is subjected to the forces of compression and/or traction and which is formed by a longitudinal shaft immersed at least partially in an air stream flowing between the two components, having a Reynolds number greater than 104, is notable in that it comprises the following steps:
Hereinafter, “maximum cross section” is understood as the surface of the shaft of the connecting element projected at right angles on a plane at right angles to the flow direction of the air stream.
More particularly, the degree of roughness Ra/D is selected to be between 10−4 and 10−1 for a Reynolds number ranging between 4×104 and 3×105.
The document U.S. Pat. No. 4,636,669 which relates to a fan with crosspieces connecting the hub to a casing, swept by the air driven by the blades of the fan, is known. The crosspieces are rough. However, the Reynolds number of the flow around the crosspieces for this type of machine is much lower than that of machines in the category of turbojet engines. It is at a ratio of 1 to 60. The mechanical and aerodynamic conditions are not comparable.
The present invention also relates to a connecting element designed to be arranged between two components of a structure, said connecting element being subjected to the forces of compression and/or traction and being formed by a hollow longitudinal shaft, immersed at least partially in an air stream flowing between the two components and which is noteworthy:
Thus, due to the invention, the roughness of the external surface of the shaft of the connecting element increases the turbulence of the flow of the air stream in the immediate vicinity of the external surface, which results in slowing down the separation of the outer layer (the depression created downstream of the connecting element being reduced) and substantially reducing the form drag of the connecting element. This markedly improves the gain in terms of pressure loss.
In other words, the roughness of the connecting element makes it possible to slow down the separation of the outer layer. More specifically, the Reynolds number Re—which characterizes the flow of the air stream (in particular the nature of its state, namely laminar, transitory or turbulent)—is proportional to a characteristic dimension of the connecting element (for example its diameter when it is of circular section), such that the higher this characteristic dimension, the higher the associated Reynolds number Re. More specifically, it has been demonstrated that the gain in terms of pressure loss obtained by slowing down the separation of the outer layer is greater, the higher the Reynolds number of a flow around an object.
The great advantage of the applicant has thus been to determine a suitable surface state of the connecting element, providing it with a roughness which slows down the separation of the associated outer layer to a maximum extent, so as to optimize the coefficient of form drag of the connecting element. Thus, the applicant has countered current preconceptions, according to which it is desirable to obtain an external surface of the connecting element which is as smooth as possible to reduce the form drag.
In this manner, due to the invention, it is possible to reduce the mass of a tubular connecting element by increasing its cross section and reducing the thickness of its lateral wall (whilst meeting the required criteria of resistance to buckling), the associated increase in pressure loss being compensated by a reduction in the coefficient of form drag of the connecting element obtained by optimizing the roughness of the external surface thereof.
By optimizing the association of the Reynolds number Re of the air stream with the roughness of the external surface of the connecting element, the pressure loss may be reduced by up to 60% relative to a connecting element having a characteristic dimension equivalent to a smooth surface.
Advantageously, to obtain the aforementioned roughness, the external surface of the shaft may belong, at least partially, to the following group of surfaces:
It is noteworthy that a combination of these different surfaces may also be conceivable.
Moreover, the ratio of the width of the maximum cross section associated with the shaft in the direction at right angles to the longitudinal axis of the shaft on the aerodynamic chord of the shaft preferably ranges between 0.25 and 1.05.
In particular, the cross section of the shaft may advantageously be circular or elliptical.
Preferably, the shaft of the connecting element is tubular and has a lateral wall thickness at least equal to 0.8 mm and at most equal to 5 mm.
Thus in the case of a connecting element shaft of circular cross section:
Relative to a tubular connecting element profiled with an elliptical cross section, the connecting element of circular section of the invention has, in particular, the following advantages:
According to a first numerical example, provided simply by way of an illustrative but non-limiting example, the width of the maximum cross section associated with the shaft in the direction at right angles to the longitudinal axis of the shaft is equal to 40 millimeters and the external surface of said shaft has, at least partially, an average arithmetical roughness Ra equal to 70 micrometers.
Similarly, according to a second numerical example according to the invention, the width of the maximum cross section associated with the shaft in the direction at right angles to the longitudinal axis of the shaft is equal to 30 millimeters and the external surface of said shaft has, at least partially, an average arithmetical roughness Ra equal to 100 micrometers.
In an embodiment according to the present invention, the connecting element is in the form of a connecting rod which comprises fastening means, preferably a ball joint, at each of its longitudinal ends.
Moreover, the present invention further relates to a bypass turbojet engine comprising:
The accompanying figures will show clearly how the invention may be implemented. In the figures, identical reference numerals denote similar elements.
In
Moreover, as
As illustrated in
The fastening ball joint 15 may comprise a threaded cylindrical foot (not shown) designed to be screwed into the longitudinal channel of the shaft 14 provided with a complementary thread.
One of the two ball joints 15 of each connecting rod 12 is mounted on a clevis 16 which forms part of the exhaust casing 5 and which comprises two bored lugs 17, between which is arranged a ball joint 15. The clevis 16 and the associated ball joint 15 are thus traversed by a screw 18, so as to define a pivot connection.
As shown in
According to the invention, in order to reduce the form drag produced by the interaction of the bypass stream Ff and each of the connecting rods 12, the width D of the maximum cross section associated with the shaft 14 of the connecting rods 12—said width D being defined in a direction at right angles to the longitudinal axis X-X of said shaft 14—is selected to be at least equal to 20 millimeters. It should be noted that in the disclosed example, the width D corresponds to the diameter of the shaft 14 of circular section.
Moreover, as
By definition, the average arithmetical roughness Ra representing the average arithmetical separation between the rough surface of the shaft 14 and the same surface which would be perfectly smooth, is obtained using the relation
where yi represents the separation in distance relative to a smooth surface.
As a variant, one or more portions of the external surface of the shaft—for example defined in the form of two separate strips extending over the length of the shaft and arranged on the downstream part thereof in the vicinity of a diameter D of the shaft taken at right angles to the flow direction of the air stream Ff—could have a grain size distribution at least equal to 20 micrometers, the remainder of the external surface being smooth.
In addition, in order to provide such an average roughness Ra, the external surface of the shaft 14 of each connecting rod 12, according to the invention and as
By means of the invention, the application on the external surface of the shaft 14 of a surface state, the associated roughness thereof having an average arithmetical value Ra at least equal to 20 micrometers, produces further turbulence in the immediate vicinity of the external surface of the shaft 14. This slows down the separation of the external layer (illustration thereof being shown in
More specifically, the Reynolds number Re of the flow of the bypass stream Ff is defined by the following relation:
in which:
For example, a flow of the bypass stream Ff around the connecting rods 12 when the turbojet engine 1 is mounted on an aircraft flying at Mach 0.8 at 40,000 feet (i.e. approximately 12 km), results in:
As mentioned above, the higher the Reynolds number associated with the flow of the bypass stream Ff around the connecting rod 12, the greater the gain in terms of pressure loss obtained by slowing down the separation of the corresponding outer layer.
In other words, by slowing down the separation of the outer layer which is formed in the vicinity of the external surface of the shaft 14, it is possible to reduce the pressure loss resulting from the interaction of the air stream and the shaft 14.
To achieve this, the applicant has thus determined a suitable surface state of the connecting element—namely an associated roughness having an average arithmetical value Ra at least equal to 20 micrometers—slowing down the separation of the associated outer layer so as to optimize the coefficient of form drag of the connecting element.
In
From the diagram of
By way of a purely illustrative non-limiting example:
More generally, taking account of the fact that for a given degree of roughness Ra/D, the coefficient of drag of cylinders CTB varies as a function of the Reynolds number Re and said coefficient CTB passes through a minimum value when the Reynolds number increases from 10,000 to 300,000, see
This variation substantially follows the law Y=1 E+08X−2,112 between the Reynolds number X and the degree of roughness Y. Advantageously, for a given diameter D of the connecting rod and a Reynolds number, it is thus possible to determine the optimal degree of roughness Ra/D from which the optimal degree of roughness Ra is deduced. It is noteworthy that the curve representing the optimal variation in roughness is limited by two parallel curves which define a range of optimal values. Thus, for a Reynolds number ranging from 4×104 and 3×105, the degree of roughness Ra/D is selected between 10−4 and 10−1.
Moreover, although the present invention has been described with reference to a connecting rod shaft of circular cross section, it is obvious that it also applies to a connecting rod shaft of elliptical cross section and, more generally, to a connecting rod shaft of which the ratio of the width of the maximum cross section associated with the shaft, in a direction at right angles to the longitudinal axis X-X of said shaft, on the aerodynamic chord of the shaft ranges between 0.25 and 1.05.
Number | Date | Country | Kind |
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1161331 | Dec 2011 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2012/052865 | 12/10/2012 | WO | 00 | 6/2/2014 |