The invention relates to a method for creating waveguides in circuit board units manufactured with the multilayer ceramic technique, in which method the dimensions and structural directions of the circuit board units can be defined by means of x, y and z axes perpendicular to each other, and the circuit board unit is assembled of separate ceramic layers, the permittivity εr of which is higher than the corresponding value of air, and in which layers cavities and holes of the desired shape can be made, and on the surface of which ceramic layer a conductive material can be printed at the desired location by silk screen printing, and the circuit board unit is completed by exposing the unit to a high temperature.
The invention also relates to a waveguide integrated into circuit board units manufactured with multilayer ceramics, wherein the dimensions and structural directions of the circuit board units can be defined by means of x, y and z axes perpendicular to each other, and the circuit board unit has been assembled of separate ceramic layers, the permittivity εr of which is higher than the corresponding value of air, and in which layers cavities and holes of the desired shape have been made in the ceramic layers, and on the surface of which ceramic layers a layer of conductive material can be added at the desired location by silk screen printing.
Different conductor structures are used in the structures of electronic devices. The higher the frequencies used in the devices, the greater the requirements set for the conductor structures used, so that the attenuation caused by the conductor structures does not become too high or that the conductor structure used does not disturb other parts of the apparatus by radiation. The designer of the device can select from many possible conductor structures. Depending on the application, an air-filled waveguide made of metal, for example, can be used. The basic structure, dimensions, and waveforms that can propagate in the waveguide and the frequency properties of the waveguide are well known (see e.g. chapter 8 Fields and Waves in Communication Electronics, Simon Ramo et al., John Wiley & Sons, inc., USA).
where the letter a means the width a of the waveguide in the direction of the x-axis, and c is the speed of light in a vacuum. Generally, the usable frequency range of the waveguide is 1.2 to 1.9 times the cut-off frequency of the waveform in question. The usable lower limiting frequency is determined by the growth of the attenuation when the cut-off frequency fc is approached from above. The upper frequency limit again is determined by the fact that with frequencies that are more than twice the cut-off frequency fc of the desired waveform, other waveforms that are capable of propagating are also created in the waveguide, and this should be avoided.
There are also known waveguide structures, in which the waveguide is formed by a core part made of dielectric material, which is coated with a thin layer of conductive material. However, these waveguides are always made as separate components. The above described waveguide structures provide a small attenuation per unit of length, and they do not emit much interference radiation to the environment. However, the problem with these waveguides is the large physical size compared to the rest of the circuit unit to be manufactured, and the fact that it is difficult to integrate their manufacture into the manufacture of the circuit unit as a whole. These waveguides must be joined to the circuit unit mechanically either by soldering or by some other mechanical joint in a separate step, which increases costs and the risk of failure.
Conductor structures that are better integrated into the structure are also utilized in electronic equipment. These include strip lines, microstrips and coplanar conductors. Their manufacture can be integrated into the manufacture of the circuit unit as a whole, when circuit units are manufactured as ceramic structures. This manufacturing technique is called multilayer ceramics, and it is based either on the HTCC (High Temperature Cofired Ceramics) or LTCC (Low Temperature Cofired Ceramics) technique. The circuit structures implemented with either of these manufacturing techniques consist of multiple layers of ceramic material (green tape), which are 100 μm thick and placed on top of each other when the circuit structure is assembled. Before the heat treatment, which is performed as the final treatment, the ceramic material is still soft, and thus it is possible to make cavities and vias of the desired shape in the ceramic layers. It is also possible to make various electrically passive elements and the above-mentioned conductors on the desired points with silk screen printing. When the desired circuit unit is structurally complete, the ceramic multilayer structure is fired in a suitable temperature. The temperature used in the LTCC technique is around 850° C. and in the HTCC technique around 1600° C. However, the problem of microstrips, strip lines and coplanar conductors made with these techniques is the high attenuation per unit of length, low power margin and relatively low ElectroMagnetic Compatibility (EMC). These problems limit the use of these conductor structures in the applications where the above-mentioned properties are needed.
The objective of the invention is to accomplish a waveguide structure implemented with multilayer ceramics, by which the above-mentioned drawbacks of the prior art guide structure can be reduced.
The method according to the invention is characterized in that for creating a waveguide in the direction of the z-axis:
The waveguide according to the invention is characterized in that it comprises:
The basic idea of the invention is the following: A waveguide fully integrated into the structure is manufactured with the multilayer ceramic technique. The core part of the waveguide is made of dielectric material with a suitable permittivity εr, which is separated from the rest of the ceramic structure in one plane by two layers of conductive material forming parallel planes, and in another plane, which is perpendicular to the previous planes, by two cavities filled with air and/or joining holes filled with conductive material.
The invention has the advantage that the waveguide can be manufactured simultaneously with other components manufactured with the multilayer ceramic technique.
In addition, the invention has the advantage that the feeding arrangement of the waveguide can be implemented with the same multilayer ceramic technique.
The invention also has the advantage that the manufacturing costs of a waveguide manufactured with the method are lower than those of a waveguide made of separate components and joined to the structure in a separate step.
Furthermore, the invention has the advantage that it has a good EMC protection as compared to a strip line, microstrip or coplanar conductor.
Other objects and features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are intended solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims.
In the following, the invention will be described in more detail. Reference will be made to the accompanying drawings, in which
a shows an example of one way according to the invention to excite a waveform capable of propagating in the waveguide according to the first embodiment of the invention,
b shows an example of another way according to the invention to excite a waveform capable of propagating in the waveguide according to the first embodiment of the invention,
c shows an example of a third way according to the invention to excite a waveform capable of propagating in the waveguide according to the first embodiment of the invention,
a shows an yz-plane presentation of one way of joining a waveguide according to an embodiment of the invention to a microstrip conductor, and
b shows an yz-plane presentation of fitting the feeding point of a waveguide according to the invention to a waveguide.
In the waveguide according to the first embodiment of the invention, the lowest possible propagating waveform is the TEM (Transverse-electromagnetic) waveform, the electric or magnetic field of which does not have a component in the direction of the z-axis of the drawing. The cut-off frequency of this waveform is 0 Hz, as is known, which means that direct current can flow in the waveguide. A waveguide according to the first embodiment of the invention can also transmit other higher, possibly desired TEmn or TMmn (Transverse-magnetic) waveforms, the corresponding cut-off frequencies of which can be calculated according to the dimensioning rules of an ordinary waveguide, which dimensioning rules have been presented in connection with the description of FIG. 4.
In the embodiment shown in
In the formula, the indexes m and n refer to the number of maximums in the direction of the x and y axes of the transverse field distribution of the TEmn or TMmn waveform, measure a denotes the width of the waveguide in the direction of the x-axis, and measure b denotes the height of the waveguide in the direction of the y-axis. The terms μ and ε in the formula are the permeability and permittivity values of the ceramic material of the core part 43 of the waveguide.
a, 5b and 5c show three different examples of how the desired waveform can be excited in waveguides according to the invention. The waveguide used in the examples of the figures is a waveguide according to the first embodiment, but the solutions function in accordance with the same principle in waveguide structures according to the second embodiment of the invention as well.
In the example of
b shows another possible way of exciting a waveform capable of propagating in a waveguide according to the invention. In the example of
The probe is preferably made of the same conductive material as the planar first surface 54b and second surface 55b of the waveguide. The probe 59b is connected to the desired signal inputting conductor in the circuit structures above the planar first surface 54b. The signal conductor can be a strip line or a microstrip, for example. The conductor and other circuit structures above are not shown in
c shows a third possible way of exciting a waveform capable of propagating in a waveguide according to the invention. In the example of
a shows, by way of example, how the microstrip and the waveguide according to the invention can be joined together. The figure shows a section in the yz plane of the point where the conductors are connected. The circuit structure has been implemented by joining together several layers of ceramic plates 61a. The portion of the microstrip 60a is formed by the signal conductor 63a (labeled “S” in
b shows an example of another way of joining a waveguide according to the invention to another electric circuit. The figure shows a section in the yz plane of the point where the transmission lines are connected. The circuit structure of the component has been implemented by joining together several layers of ceramic plates 61b. The exciting signal is brought to the waveguide by means of a cylindrical probe 63b. In the example of the drawing, the probe comes to the waveguide 68b through the first plane 62b, which forms the upper surface of the waveguide, and a hole 69b made in the plane. Thus the probe 63b does not have a galvanic connection to the conductive first plane 62b. The probe 63b itself may reach through several ceramic circuit structures in the direction of the y-axis of the drawing, when required. The impedance mismatch created at the feeding point of the signal is reduced by a quarter-wave (λ/4) transformer 67b of the kind described in connection with
Calculatory simulations have been performed on the embodiments of the waveguides according to the invention. The simulations have been performed on both embodiments according to the invention with the same structural dimensions, whereby the measure a of the core part of the waveguide has been 5 mm, measure b 2 mm, εr of the ceramic material 5.9 and the measure L in the direction of the x-axis of the air-filled cavities that are part of the waveguide structure 2.5 mm. A mode of operation according to TE10 has been used in the simulation, and the frequency used has been 18 GHz. As a result of the simulation, the first embodiment according to the invention had an attenuation of 1.7 dB/cm. With the same structural dimensions a and b and the same frequency 18 GHz, the waveguide structure according to the second embodiment of the invention had an attenuation value of 0.7 dB/cm.
Some preferred embodiments of the invention have been described above. However, the invention is not limited to the solutions described above. The inventive idea can be applied in many different ways within the scope defined by the attached claims.
Thus, while there have been shown and described and pointed out fundamental novel features of the present invention as applied to preferred embodiments thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices described and illustrated, and in their operation, and of the methods described may be made by those skilled in the art without departing from the spirit of the present invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Substitutions of elements from one described embodiment to another are also fully intended and contemplated. It is also to be understood that the drawings are not necessarily drawn to scale but that they are merely conceptual in nature. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
Number | Date | Country | Kind |
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991585 | Jul 1999 | FI | national |
This is a national stage of PCT application No. PCT/FI00/00635, filed on Jul. 10, 2000. Priority is claimed on that application, and on patent application No. 991585 filed in Finland on Jul. 9, 1999.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI00/00635 | 7/10/2000 | WO | 00 | 5/14/2002 |
Publishing Document | Publishing Date | Country | Kind |
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WO01/04986 | 1/18/2001 | WO | A |
Number | Name | Date | Kind |
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2232179 | King | Feb 1941 | A |
6590477 | Elco | Jul 2003 | B1 |
Number | Date | Country |
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0 767 507 | Apr 1997 | EP |
0 858 123 | Oct 1998 | EP |
0 883 328 | Dec 1998 | EP |
10-107518 | Apr 1998 | JP |