The present invention relates to a method for current protection of a power switch, which may be implemented, for example, in a Switch Mode Power Supply (SMPS) and other types of power converters in which a current level is measured and needs to be protected.
Conventionally, current protection circuitry is used in conjunction with power switches in order to turn off the power switch when high current signals are detected.
To avoid false triggering of the protection, which may arise when the power switch is turned on due to discharge current peaks arising from parasitic capacitance, a time window called “leading edge blanking window” (tleb) is used immediately upon turn on of the power switch. During the time window tleb the protection is prevented from triggering or “blanked” by a blanking signal as shown in
Conventionally, and as mentioned above, the reference level for SWP is higher than the corresponding reference level for OCP to discriminate between the two types of protection. As explained below, for a proper functioning of the protection, the input signal to the OCP comparator needs to have some delay, to ensure that the SWP protection will be triggered first, if the higher SWP reference level is exceeded. For example, the SWP reference level may be exceeded when a fault condition arises, such as a shorted transformer winding as shown in
In particular, and referring to
One solution to this problem is to increase the time constant of the RC-network, which delays the input to the OCP comparator. However, an increase in the time constant leads to problems with the normal operation of the OCP circuit. In particular, and referring to
The present invention aims to provide an alternative technique which addresses the problems associated with conventional current protection of power switches.
In accordance with a first aspect, the present invention provides a method for operating protection circuitry for a power switch, the method comprising: in response to turning on the power switch, starting a first timing window and a second timing window, wherein the second timing window is greater than the first timing window; during the first timing window, preventing operation of first protection circuitry; during the second timing window preventing operation of second protection circuitry; at the end of the first timing window but before the end of the second timing window, allowing operation of the first protection circuitry, and at the end of the second timing window, allowing operation of the second protection circuitry.
By providing two different time windows for the OCP and SWP protection, it is possible to ensure that the latched SWP protection triggers when a fault condition arises in preference to the non-latched OCP protection. This, in turn, ensures that the power switch is not repetitively stressed, since latched protection is preferentially triggered.
Advantageously, using the new methodology, it is possible to protect new types of power switches, such as Lateral Insulated Gate Bipolar Transistors (LIGBTs), which may be more sensitive to high current, against fault conditions such as a shorted transformer winding.
Preferably the first protection circuitry provides protection against fault conditions, and the second protection circuitry provides protection against temporary electrical conditions. For example, the first protection circuitry may provide shorted winding protection or other latched protection and the second protection circuitry may provide over current protection or other non-latched protection.
In one embodiment, the method further includes preventing operation of the first protection circuitry whilst allowing operation of the second protection circuitry. This makes it possible for the same reference levels to be defined for triggering the first and second protection circuitry, whilst ensuring that the second protection circuitry triggers in preference to the first protection circuitry after the end of the second timing window.
In accordance with a second aspect, the present invention provides apparatus for protecting a power switch comprising: sense resistor connected to the source of the power switch; and first power protection circuitry and second power protection circuitry for detecting the voltage level across the sense resistor and triggering if the voltage exceeds a respective first or second reference level, the apparatus further comprising: circuitry for starting a first timing window and a second timing window in response to the power switch being turned on, wherein the second timing window is greater than the first timing window; circuitry for preventing operation of first protection circuitry during the first timing window; circuitry for preventing operation of second protection circuitry during the second timing window; circuitry for allowing operation of the first protection circuitry at the end of the first timing window but before the end of the second timing window, and circuitry for allowing operation of the second protection circuitry at the end of the second timing window.
Other preferred and optional features and advantages of the present invention will be apparent from the following detailed description and accompanying claims.
Embodiments of the present invention will now be described, by way of example, with reference to the accompanying drawings in which:
In the drawings the same or equivalent features have like reference numerals.
The present invention generally provides a scheme for protecting power switches against current surges by introducing two time windows, one for the OCP or cycle-by-cycle protection which is associated with protecting against a temporary, non-fault condition, and the other for the SWP or latched protection which is associated with protecting against a fault such as a shorted transformer winding.
As illustrated in
The protection scheme in accordance with the present invention is further illustrated by examples with reference to
Over current or cycle-by-cycle protection is desirable to prevent high current passing through the power switch due to temporary current surges. In this situation, the voltage on the sense resistor typically ramps up relatively slowly to a high voltage which, conventionally, would cause triggering of OCP protection. As illustrated in
As the skilled person will appreciate, this scheme can be used to control the primary peak current in the transformer, and thus the energy transferred to the secondary side of the transformer 5 and the output voltage. In particular, since the current flowing through the primary winding of the transformer 5 also flows through the power switch 1, the selection of the OCP reference level may correspond to the desired primary peak current level of the transformer. In this case, when the peak current level is reached, the power switch/transformer will be turned off by the OCP protection circuitry 10. Accordingly, the OCP reference level need not be a fixed value but could be defined as a value equivalent to the primary peak current for the switching cycle in order to control output voltage.
SWP or latched protection is desirable to prevent high current passing through the power switch due to current surges caused by a fault that is present in the power converter arrangement. In a fault situation, the voltage on the sense resistor typically ramps up quickly, as shown in
As illustrated in the above Examples, through the use of two separate timing windows for OCP protection and SWP protection circuitry, it is not necessary to define different voltage reference levels for the OCP and SWP comparators. Thus, in the examples illustrated in
It should be noted that if the same reference levels are used for OCP and SWP, then, as in the preferred embodiment described above, it is important that the SWP protection circuitry is prevented from operating after the end of the second timing window, so that the OCP (non-latched) protection will be triggered in the case of a temporary high current condition. However, if the reference levels are different, then blanking of the SWP protection circuitry after the end of the second timing window is not always essential. For example, if the SWP reference level is greater than the OCP reference level, the SWP protection need not be blanked after the end of the second timing window, since the OCP protection circuitry will trigger first. In the case of a fault at this stage, i.e. an SWP situation, although the OCP protection turns off the power switch prior to reaction of the SWP protection, in the next switching cycle the SWP protection will turn off the power switch off and keep it off, since SWP provides latched protection. On the other hand, if the SWP reference level is less than or equal to the OCP reference level, the operation of the SWP protection circuitry needs to be prevented after the second timing window ends. Otherwise it is possible that the SWP protection may be triggered instead of the OCP protection, leading to the aforementioned problems associated with the prior art.
The method of the present invention is advantageously utilised in a LIGBT power switch flyback converter, such as that illustrated in
In addition, and in contrast to the conventional arrangement, the circuit of the embodiment of
The level at which the current limitation becomes active (influenced by Voffset in
1: current exceeds ‘current limit level’.
2: gate drive of power switch is reduced to limit the current through the power switch.
3: SWP blanking ends and SWP is detected because the current is already above the SWP level.
4: power switch is turned off as a result of the detected SWP situation.
Due to the limitation of the current through the power switch 1, the voltage on the power switch 1 will start to increase. This is caused by the fact that the voltage drop on the inductive load becomes zero when the dl/dt becomes zero. A momentary high power level is dissipated in the power switch, but this is only for a very small time window; namely during the window t(leb SWP)+turn off delay. It is essential that the duration of this time window is limited, because this limits the dissipated energy in the LIGBT. In a practical solution the time for t(leb, SWP) will be around 225 ns. Adding another 100 ns delay for the comparator to react, this means that the LIGBT can be turned off in 325 ns. Experimental results showed already that the used LIGBT power switch does survive those dissipation peaks (tested up to 800 ns pulse width).
Accordingly, the current limiting illustrated in
The circuit comprises an AND gate 2 the inputs of which are connected to the “switch on” power converter input and a first latch 7 and the output of which can set a second latch 9. Second latch 9 can only be set if first latch 7 is not set and if the input signal (“switch on”) is logic high. The first (Q) output of the second latch 9 drives the driver stage, which in turn drives the gate of the power switch 1. In addition, the first output of second latch 9 is also connected to trigger first and second timer circuits 4, 6. The first and second timers 4, 6 are one-shot circuits; the output of each one-shot circuit stays logic high for a predetermined time period after the input has become logic high. The first and second timers have a different one-shot time. Referring to
The SWP blanking signal is generated by combining the output signals of both the first and second timers 4, 6 in a first OR gate 12. This first OR gate 12 is fed with signals from the second output of second latch 9, the output of the first timer 4 and the inverted output of second timer 6, provided by inverter 15. The SWP blanking signal is fed to the SWP comparator 8. This combination of logic signals creates the desired SWP blanking window.
The OCP blanking signal is generated by combining the output of first timer 6 and the second latch 9 in a second OR gate 14. The OCP blanking signal is fed to the OCP comparator 10. This ensures that the OCP blanking stops once the one-shot time of second timer 6 has ended under the condition that the switch was turned on.
In the event that the OCP comparator 10 is triggered, its output resets the second latch 9 via third OR gate 16. The power switch 1 is thereby turned off via the driver.
In the event that the SWP comparator 8 is triggered, its output similarly resets the second latch 9 via third OR gate 16, and again the power switch 1 will be turned off via the driver. The output of SWP comparator 8 also sets first latch 7. First latch 7 prevents the switch from being be turned on again in the next switching cycle by disabling the input signal to the AND gate 2. First latch 7 can only be reset by a reset signal. In this way the SWP protection is provided as a latched protection.
As shown in
As the skilled person will appreciate, many variations and modifications may be made to the described embodiments. Such variations and modifications may involve equivalent and other features which are already known in the art, and which may be used instead of, or in addition to, features already described herein.
For example, whilst the illustrated example uses a LIGBT power switch, the protection methodology can be implemented with any form of power switch, including MOSFET switches. The advantage of better discrimination between OCP and SWP protection arises with all forms of power switch. Moreover, whilst the illustrated SMPS is a flyback converter, the protection methodology may be used with all forms of power converters including buck, forward, and resonant converters, where a current level is measured and needs to be protected. In addition, the number of blanking windows is not limited to two. Multiple blanking windows may be used, utilising the same or different comparator levels, to suit the application.
Although the appended claims are directed to particular combinations of features, it should be understood that the scope of the disclosure of the present invention also includes any novel feature or any novel combination of features disclosed herein either explicitly or implicitly or any generalisation thereof, whether or not it relates to the same invention as presently claimed in any claim and whether or not it mitigates any or all of the same technical problems as does the present invention.
Features which are described in the context of separate embodiments may also be provided in combination in a single embodiment. Conversely, various features which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination. The applicant hereby gives notice that new claims may be formulated to such features and/or combinations of such features during the prosecution of the present application or of any further application derived therefrom.
Accordingly, the present invention is not limited to the described embodiments, but is defined by the accompanying claims.
Number | Date | Country | Kind |
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05104520.1 | May 2005 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2006/051635 | 5/22/2006 | WO | 00 | 4/16/2008 |