The invention relates to a composite filament that can be made into an elastic filament and a manufacturing method thereof, and more particularly to a manufacturing method for cutting a composite filament out from a composite membrane material and the manufactured composite filament.
In the conventional method of making yarns by cutting a membrane material, the selected membrane material is PET (polyethylene terephthalate) material. With the rigidity of the PET material, the PET membrane material can be cut into yarns. However, PET is a material for making mineral water bottles and is not suitable for making fabrics. The yarn of PET material is not soft and flexible, and causes a sharp, hard and tingling sensation, and therefore it is not suitable for wearing, and cannot be used for making fabrics.
The conventional techniques are incapable of cutting elastic yarns out from an elastic membrane material. The reasons are that the material of the elastic membrane material is soft and flexible, easy to elastically stretch, deform and flex, resulting in the cutting tool being incapable of cutting the elastic membrane material reliably and being incapable of cutting the elastic membrane material into elastic yarns with uniform width. And the greater the elasticity of the elastic membrane material, the more likely that it is difficult for the cutting tool to cut off the elastic membrane material. Especially if multiple cutting tools are used to cut one sheet of elastic membrane material into a plurality of yarns at the same time, and if one of the cutting tools does not cut off the elastic membrane material, the cut yarn will become a defective product, and the elastic membrane material must be scrapped. Moreover, the flexible and elastic membrane material is likely to be corrugated during cutting, and parts of its material will be stacked on top of each other, which will affect the implementation of cutting and form defective products.
In order to overcome the drawbacks disclosed above, the inventor has developed a utility patent application with application Ser. No. 16/906,539, which discloses a method for cutting an elastic membrane material. Please refer to
The manufacturing method disclosed above is capable of effectively cutting the elastic membrane material 10 and overcomes the drawback that the conventional techniques are incapable of cutting an elastic membrane material. Since the cushion layer 12 is only a means used for cutting the elastic membrane material 10, after the elastic membrane material 10 is cut into the elastic yarns 17, operations of separating the elastic yarns 17 from the cushion layer 12 and winding them up separately must be carried out; and therefore the manufacturing procedures are still too cumbersome and inconvenient. With the spirit of insisting on constantly improving and striving for perfection, the inventor has researched and developed the invention to overcome the drawbacks of the above-disclosed manufacturing method.
Furthermore, the produced elastic yarn 17 has stretchable elasticity, the tension is not fixed, can not withstand hooking and pulling of the crochet hook of a knitting machine, and can be pulled apart easily, so it is difficult to make a textile with the elastic yarn 17 using textile machinery.
A main object of the invention is to provide a method for cutting a composite material, which is capable of cutting a composite membrane material containing an elastic membrane material so as to be capable of cutting the elastic membrane material and simplifying a manufacturing process.
Another object of the invention is to provide a composite filament made by the above-disclosed manufacturing method, the composite filament has an elastic filament and has the characteristics of low elasticity and low stretchability, which can be used for textile machines to make textiles, and the composite filament has a dissoluble rigid component to be capable of retaining the elastic filament conveniently.
A method for cutting a composite membrane material provided by the invention comprises:
manufacturing a composite membrane material, the composite membrane material is formed by combining an elastic membrane material with at least one shaping membrane, the elastic membrane material has stretchability and elasticity; the shaping membrane is made of high-molecular polymer, has solubility and is capable of dissolving in water; a rigidity of the shaping membrane is greater than that of the elastic membrane material, and a ductility of the shaping membrane is lower than that of the elastic membrane material; and
cutting the elastic membrane material and the shaping membrane of the composite membrane material with a cutting device, and cutting the composite membrane material into a plurality of composite filaments, each of the composite filaments is a composite with at least two layer structures, comprising an elastic filament and at least one shaping filament combined with each other, the elastic filament is formed by the elastic membrane material; and the shaping filament is formed by the shaping membrane.
Thereby, after the composite filament is made, the shaping filament can be dissolved, retaining only the required elastic filament.
Preferably, a material of the shaping membrane is polyvinyl alcohol.
The composite filament with the elastic filament provided by the invention has a rectangular cross-section and is a layered structure with at least two layers of an upper layer and a lower layer, comprising: an elastic filament and at least one shaping filament, the elastic filament is made of high-molecular material/high-molecular polymer, has stretchability and elasticity; the shaping filament is made of high-molecular polymer and capable of dissolving in water; a rigidity of the shaping filament is greater than that of the elastic filament, and a ductility of the shaping filament is lower than that of the elastic membrane filament.
Thereby, the shaping filament of the composite filament can be dissolved to obtain the required elastic filament.
The composite filament has low elasticity, low stretchability, and has a certain tension, and is capable of withstanding hooking and pulling by textile machinery without breaking. Therefore, the composite filament can be woven into a textile using a textile machine, and the shaping filament can be dissolved to make the textile become a fabric made of the elastic filament to provide elastic, soft, flexible and comfortable wearing.
The composite filament can also be used as an embroidery thread or a sewing thread sewn with a sewing machine.
The method for cutting the composite material with the elastic membrane material provided by the invention is capable of combining the elastic membrane material and the shaping membrane to form the composite membrane material, which causes the composite membrane material to be suitable for cutting. The shaping membrane restricts stretching and contracting of the elastic membrane material and supports the elastic membrane material, therefore, the elastic membrane material can be cut off effectively. In addition, the shaping membrane has a solubility, there's no need to separate the elastic filament from the shaping filament of the cut finished composite filament, and thus simplifying the process of cutting the elastic membrane material. The composite filament provided by the invention has several physical properties and phenomena, such as having a rigidity, low elasticity and low stretchability and being capable of withstanding a tensile force. Hence, the composite filament can be directly made into textile products by textile machinery. Afterwards, the shaping filament of the composite filament is dissolved and the elastic filament is retained, and as a consequence, the final finished textile product is made solely with the elastic filament, which overcomes the drawback of the conventional techniques that the elastic filaments cannot be directly made into a textile product.
The objects, features, and achieved efficacies of the invention can be understood from the description and drawings of the following preferred embodiments, in which:
The invention provides a cutting method for cutting a stretchable elastic membrane material into a plurality of composite filaments 40 with a considerable length as shown in
Items or a quantity of the items shown in the drawings of the invention are for illustrative purposes, not representing the actual conditions or quantity of the items. For example, the elastic membrane material shown in the drawings is only for illustration, and a certain number of cutters shown in the drawings is also merely for illustration, it is not an actual quantity of the cutters, and neither is it a restriction on the type of the cutters.
The composite membrane material 20 further comprises at least one shaping membrane 24; the elastic membrane material 22 is combined with the shaping membrane 24 in a top and bottom arrangement to form the composite membrane material 20. The shaping membrane 24 is made of high-molecular material/high-molecular polymer and has solubility. The shaping membrane 24 can be dissolved in a specific medium (such as liquid) and specific conditions (such as temperature), and a dissolution temperature of the shaping membrane 24 is lower than a melting point of the elastic membrane material 22, for example, the melting point of the elastic membrane material 22 is higher than 100° C., and the shaping membrane 24 is dissolved in a liquid at a temperature lower than the melting point of the elastic membrane material 22. In the invention, the shaping membrane 24 is made of polyvinyl alcohol (PVA) of high-molecular polymer, which is non-toxic, non-irritating, environmentally friendly, and does not harm the environment, and can be dissolved in water at 0-100° C., for example, being dissolved in water at room temperature to 75° C. The solid shaping membrane 24 has low stretchability and retractility, and has a certain tension (fixed tension). Depending on a degree of alkalinity, a temperature at which the shaping membrane 24 (PVA membrane) dissolves in water is also different. In the invention, the elastic membrane material with a melting point lower than 100° C. (such as the elastic membrane material with a melting point of 80° C.) can be chosen, and the shaping membrane is dissolved in water at a temperature below the melting point (80° C.) of the elastic membrane material.
The shaping membrane 24 and the elastic membrane material 22 can be combined in a variety of ways. For example, after the elastic membrane material 22 is made first, liquid polyvinyl alcohol is coated on one surface of the elastic membrane material 22 to shape and form the shaping membrane 24, and then the elastic membrane material 22 is combined with the shaping membrane 24 to form the composite membrane material 20; alternatively, the shaping membrane 24 is made first, and then a liquid high-molecular material is coated on one surface of the shaping membrane 24 to form the elastic membrane material 22 and combine the elastic membrane material 22 with the shaping membrane 24; alternatively, after the elastic membrane material 22 and the shaping membrane 24 are made separately, the elastic membrane material 22 and the shaping membrane 24 are combined with each other with static electricity or an adhesive to form the composite membrane material 20.
The shaping membrane 24 of the invention has rigidity and a certain tension, the tension at various positions is fixed, and the stretchability and elasticity are low, so that the elastic membrane material 22 is restrained by the shaping membrane 24 to maintain a fixed shape, form and contour, and a rigidity of the shaping membrane 24 is greater than a rigidity of the elastic membrane material 22, for example, the shaping membrane 24 is at least several times the rigidity of the elastic membrane material 22. The shaping membrane 24 makes the composite membrane material 20 as a whole have low stretchability, low retractility, low elasticity and a certain tension, so that the composite membrane material 20 can be cut, thereby the elastic membrane material 22 can be cut. After the composite membrane material 20 is made, cutting operation can be directly performed without the composite membrane material 20 being rolled up; or cutting operation can be performed after the composite membrane material 20 being wound into a roll.
The composite membrane material 20 can be a sandwich membrane material formed by the elastic membrane material 22 and the two shaping membranes 24, wherein the elastic membrane material 22 is located between the two shaping membranes 24. This specification uses one elastic membrane material combined with one shaping membrane to form a composite membrane material as an illustration.
Please refer to
Since the composite membrane material 20 provided by the invention is cuttable, the elastic membrane material 22 of various different materials can be combined with the shaping membrane 24 to form the composite membrane material 20, and the composite membrane material 20 is cut into the composite filament 40 in
Since the composite filament 40 of the invention has high tension, tensile strength, low expansion and contraction rate, and low elasticity, it is capable of withstanding hooking and pulling by a crochet hook of a textile machine without breaking or stretching. Therefore, the composite filament 40 can be used as a main fiber of textiles, and is suitable for weaving with textile machines by using textile techniques (such as textile techniques of knitting, plain weaving, circular weaving) to form a textile 50 shown in
After the textile 50 woven with the composite filament 40 is made into a final product, such as clothing, the clothing is immersed in water at an appropriate temperature, the shaping filament 44 of the composite filament 40 will be dissolved in the water, retaining only the elastic filament 42 and the elastic filament 42 is no longer constrained by the shaping filament 44 and is restored with stretchable elasticity. The clothing (the textile 50), as shown in
The composite filament 40 of the invention can also be used as various textile threads such as machine sewing thread, embroidery thread of machine embroidery/computerized machine embroidery or jacquard upper thread.
Please refer to
When the textiles 63, 64 are placed in water, the shaping filaments 44 on the composite filaments 40 can be dissolved, so that the elastic filaments 42 can exhibit stretchable elasticity. In this way, as shown in
Please refer to
When the textile 70 is placed in water, the shaping filaments 44 in the composite filaments 40 can be dissolved, and only the elastic filaments 42 are left. In this way, as shown in
The invention combines the elastic membrane material 22 with the shaping membrane 24 to form the composite membrane material 20, so that the composite membrane material 20 is suitable for being cut. With the shaping membrane 24 restricting expansion and contraction of the elastic membrane material 22 and supporting the elastic membrane material 22, the elastic membrane material 22 can be effectively cut. Since the shaping membrane 24 has solubility, it is not required to separate the elastic filament 42 from the shaping filament 44 of the cut composite filament 40, which can simplify a manufacturing process of cutting the elastic membrane material 22.
Since the composite filament 40 cut out and made by the invention has physical phenomena of rigidity, low elasticity and low stretchability, and being capable of withstanding tensile force, the composite filament 40 can be directly provided for textile machinery to make textile products, and then the shaping filament 44 of the composite filament 40 is dissolved to retain the elastic filament 42, so that a final textile product is made of only the elastic filament 42, which overcomes the drawback of the conventional techniques that an elastic filament cannot be directly woven into a textile product.
The cutting method of the invention is capable of cutting out the composite filament with a fine width, thereby obtaining the fine elastic filament.
The above description is only preferred embodiments of the present invention and is not used to limit the present invention, and changes in accordance with the concepts of the present invention may be made without departing from the spirit of the present invention, for example, the equivalent effects produced by various transformations, variations, modifications and applications made to the configurations or arrangements shall still fall within the scope covered by the appended claims of the present invention.
Number | Date | Country | Kind |
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109107531 | Mar 2020 | TW | national |