The invention relates to the design of flexible blades and to the determination of their characteristics in order to improve the wind turbine or water turbine performances.
Wind energy is booming. However, while the thermal or photovoltaic solar panels are entering private homes, wind energy production remains mainly reserved for large production sites. This phenomenon is partly explained by the lack of versatility of the wind turbines with rigid blades.
A wind turbine is indeed designed to operate at a given incident fluid speed and a given rotational speed. The efficiency of a wind turbine is therefore maximum for a given specific speed, called optimum specific speed λmax.
The specific speed λ is defined as the ratio between the speed considered at the end of the blade and the incident fluid speed. Thus, if the fluid speed deviates from the nominal operating value of the wind turbine, the specific speed λ deviates from the optimum specific speed λmax and the efficiency of the wind turbine decreases significantly. This is the reason why preliminary meteorological studies are carried out on the area of implementation of a wind turbine prior to its dimensioning.
In addition, in order to maximize the energy extracted by the wind turbine in the fluid path within which the wind turbine is placed, an optimum attack angle β0 is calculated at the optimum specific speed λmax. The attack angle β of a profiled blade is defined as the angle between the chord of the blade and the direction of the relative fluid circulating around the blade, in the rotating reference frame attached to the blade. Moreover, another blade parameter is defined, called pitch angle θ, which is the angle between the plane of rotation of the blade and the chord of the blade.
To the extent that the relative incident fluid speed increases with the height along the blade, it is possible to twist the blades of wind turbines so that the force exerted by the fluid on the blade is the same at all points of the blade, that is to say the attack angle is the same at all points of the blade. The twist of a blade consists in the adaptation of its geometry to keep a similar attack angle all along the blade. A twisted blade has a geometry such that the pitch angle decreases with the height along the blade following a certain change, called twist rate.
The design of a rigid blade therefore defines an optimum attack angle β0 for a given optimum specific speed λmax, and can further define an optimum twist angle associated with the optimum attack angle β0.
One of the main reasons for the loss of efficiency for specific speed values A different from the optimum specific speed λmax is that the attack angle β that maximizes the energy extracted in the fluid path varies according to the specific speed λ. However it is impossible to change the twist of a rigid blade according to the operating regime of a wind turbine. Thus, in order to achieve a high efficiency over the entire operating range of the wind turbine (i.e. at all the incident fluid regimes), the pitch angle of the rigid blade θ is changed as a function of the rotational speed Ω of the wind turbine.
Indeed, when the rotational speed Ω of a wind turbine changes, the attack angle β of the fluid on the rotating blades changes. Thus, the geometry of the blades seen by the fluid is a function of the rotational speed Ω, and cannot be optimal over the entire operating range. If the wind turbine is stopped, the attack angle β and the pitch angle θ are complementary. The aerodynamic torque is then maximum for rather large attack angles β. For a given fluid speed, when the wind turbine accelerates, the apparent attack angle β decreases and when the attack angle β approaches zero, the aerodynamic torque does the same. This limit occurs for rotational speeds Ω all the more lower that the pitch angle θ is large. It is thus understood that the efficiency can be improved by adapting the pitch angle θ to the operating speed.
Currently this variation of the pitch angle θ is done using a motor, placed at the base of each blade, whose movements are determined from the recording of the operating parameters (fluid speed and rotational speed of the blade among others). A solution also known is to place shutters, also controlled by means of motors, on the trailing edges of each blade.
Nevertheless, for small wind turbines, it is too expensive to continuously supply sensors and motors. These small wind turbines therefore do not benefit from the change of the pitch angle and, their efficiency, as well as their operating range are diminished.
There is therefore a need for a method for designing wind turbine blades, in particular of small and medium power, that allow maximizing the efficiency of the wind turbine over a wide range of operation while not being expensive in terms of energy.
One of the objects of the invention is to propose a method for designing wind turbine or water turbine blades that operate over a wider range of incident fluid regime, while not being costly in terms of energy and easier to put in place.
Another object of the invention is to propose a method for designing wind turbine or water turbine blades regardless of the size of the wind turbine.
Another object of the invention is to propose a method that can be applied to all the known or future geometries of wind turbine or water turbine blades, in order to improve the efficiency.
Another object of the invention is to propose a method for designing blades whose pitch angle regulation is passive, by making the blade flexible or making it able to rotate about its span.
Another object of the invention is to propose a method for designing blades that is able to start at a lower fluid speed.
Another object of the invention is to propose a method for designing blades that can be easily implemented for mass distribution and, from there, for the industrialization in private homes.
In this respect, in a first part of the invention, the invention proposes a method for designing a predefined wind turbine or water turbine flexible blade, the flexible blade having a known geometrical profile: a known span as well as a thickness and a chord that are known and variable in the spanwise direction, a pitch angle at rest, the flexible blade being designed to be flexible at least according to the chord, for passively regulating the pitch angle of the wind turbine or water turbine in operation, the method comprising the following steps:
a) receiving the known geometrical profile,
b) determining, for said geometrical profile applied to a reference rigid blade, a change of the optimum pitch angle of the reference rigid blade θ0 opt rigid as a function of:
c) determining the local behavior of the flexible blade, deformed under the effect, on the one hand, of the aerodynamic loading of the fluid circulating around flexible blade and, on the other hand, of the centrifugal force exerted on the flexible blade in rotation, and determining local ratios relating to the aerodynamic loading and to the centrifugal force exerted on the flexible blade,
d) determining local values of bending modulus B and mass density ρ, using the local ratios and the behavior of the flexible blade determined in step c), so that the change of an effective pitch angle θ0 eff of the flexible blade, conferred by the flexibility at least according to the chord of the flexible blade, as a function the specific speed λ, corresponds to the change determined in the previous step b), and
e) restituting an information relating to the choice of the material, determined from the local values of bending modulus B and mass density p calculated in step d) and from the geometrical profile received in step a).
Advantageously, a flexible blade according to the span is also considered. As a function of the distance r in the spanwise direction, it is in this case considered that the deformation of the blade is not the same.
The thickness of the blade can be requested by the manufacturer or left free in a certain range of values. In the following, the case where the thickness is left free in a certain range of values is considered.
Advantageously, but optionally, the method for designing a wind turbine or water turbine flexible blade may further comprise at least one of the following characteristics:
where B is the bending modulus, q the loading due to the aerodynamic and centrifugal forces, h the thickness of the plate, ρ the density of the blade and w the transverse deformation of the blade, x and y mark the space, t the time, the left member representing the deformation of the plate, and the first term of the right member represents the loading, and the second term of the right member represents the term of inertia,
Alternatively, a method for designing a predefined wind turbine or water turbine flexible blade may be envisaged, the flexible blade having a known geometrical profile: a known span as well as a thickness and a chord that are known and variable in the spanwise direction, a pitch angle at rest, the flexible blade being designed to be flexible according to the chord and to the span, for passively regulating the pitch angle of the wind turbine or water turbine in operation, the method comprising the following steps:
a) receiving the known geometrical profile,
b) determining, for said geometrical profile applied to a reference rigid blade, a change of the optimum local pitch angle of the reference rigid blade θ0 opt rigid (x, y), as a function of the specific speed λ equal to the ratio between the speed considered at the end of the blade and the rigid incident fluid speed and the fluid speed, for a speed regime of the fluid flowing around the reference rigid blade,
c) determining the local behavior of the flexible blade according to the chord, deforming under the effect, on the one hand, of the aerodynamic loading of the fluid circulating around flexible blade and, on the other hand, of the centrifugal force exerted on the flexible blade in rotation, and determining local ratios relating to the aerodynamic loading and to the centrifugal force exerted on the flexible blade,
d) determining local values of bending modulus B(x, y) and mass density ρ(x, y), using the local ratios and the behavior of the flexible blade determined in step c), so that the change of a local pitch angle θ(x, y) of the flexible blade, conferred by the flexibility according to the chord of the flexible blade, as a function of the specific speed λ, corresponds to the change determined in the previous step b), and
e) restituting an information relating to the choice of the material, determined from the local values of bending modulus B(x, y) and mass density ρ(x, y) calculated in step d) and from the geometrical profile received in step a).
In this case, in step b), the optimum value λmax rigid is determined, for which the efficiency CP of the wind turbine or water turbine with rigid blades of the same fixed geometrical profile as that of the wind turbine with flexible blades is maximum, and wherein the maximum optimum operating point [θ0 opt max rigid (x, y), λmax rigid] is deduced using the change of the optimum local pitch angle of the reference rigid blade θ0 opt rigid (x, y), and wherein in step c), a value of the initial local pitch angle θ0 eff ini (x, y) of the flexible blades is determined so that, in operation, the maximum effective operating point [θ0 eff max (x, y), λmax] of the wind turbine or water turbine having these blades flexible, is equal to the maximum optimum operating point [θ0 opt max rigid (x, y), λmax rigid] of the wind turbine or water turbine with rigid blades.
It is of course possible to apply the technical characteristics defined above to this alternative embodiment for which the change of a local pitch angle θ(x, y) of the flexible blade is considered.
It is thus possible to consider looking for a Young's modulus, a thickness, and a mass density that depend on the spot on the blade, therefore on x and y.
The thickness of the blade can be requested by the manufacturer or left free in a certain range of values. In the following, we consider the case where the thickness is left free in a certain range of values.
It is also possible to consider a reference rigid blade twisted with θ0 opt rigid (x, y).
The invention also relates to a method for manufacturing a flexible blade of a wind turbine or a water turbine, the method comprising steps of:
The invention further relates to a wind turbine or water turbine blade, characterized in that it is flexible according to the chord, and is manufactured according to the manufacturing method described above, the flexibility of said blade passively regulating the pitch angle of the wind turbine or the water turbine in operation.
Advantageously, but optionally, a wind turbine or water turbine blade thus manufactured may further comprise one at least of the following characteristics:
The invention moreover relates to a wind turbine or water turbine comprising a plurality of flexible blades described above.
The method for designing a flexible blade of a wind turbine or a water turbine described above therefore allows defining the characteristics of a flexible material (in particular rigidity, thickness, density) of wind turbine or water turbine blade which, by bending, adjusts the pitch angle of said blade in the desired manner. This adjustment is achieved without energy consumption (unlike the motor and the sensors).
In addition, with regard to the large structures, the fact of using the flexible blades allows not only replacing the motor without consuming energy, but especially lightening the blades. Indeed, wind turbines or water turbines that recover large powers are of such size that preserving the rigidity of the blades is costly and constraining.
In a second part of the invention, a wind turbine with rigid blades connected to the arms of the wind turbine by torsion springs is made.
The same method as the one above is applied, the only difference being that the torsional stiffness K of the torsion springs is calculated but no longer the bending modulus of the flexible blade.
Other characteristics, objects and advantages of the present invention will become more apparent upon reading the following detailed description, and in relation to the appended drawings given by way of non-limiting examples and wherein:
is positive, then this increases the pitch angle, and vice versa; these figures are plotted for the law of the thin blades CL1=CD1=2 and for an incident wind speed U=10 m·s−1 and for λ=0.2 (first column), λ=0.9 (second column), λ=2 (third column);
is positive, then this increases the pitch angle, if
is negative, then it decreases the pitch angle, all these figures are plotted for the law of thin blades CL1=1.49 and CD1=1.25 and for an incident wind speed U=10 m·s−1 and for Λ=0.2 (first column), Λ=0.9 (second column), Λ=2 (third column);
is positive, then this increases the pitch angle, if
is negative, then it decreases the pitch angle;
all these figures are plotted for the law inspired by NACA 0012 and for an incident wind speed U=10 m·s−1 and for Λ=0.2 (first column), Λ=0.9 (second column), Λ=2 (third column) the law inspired by NACA 0012 and for an incident wind speed U=10 m·s−1 and for Λ=0.2 (first column), Λ=0.9 (second column), Λ=2 (third column);
Although in all what follows, the example of wind turbine blades will be described, the teachings of the invention cannot be limited to this single application. Those skilled in the art understand indeed that the design method described can also be applied to the wind turbine blades or aeronautical propeller blades (drone and/or helicopter rotors) with the same advantages.
The present wind turbine is called predefined wind turbine in the sense that it is characterized in advance by its design (the shape of the rotor, the number, the shape, the orientation and the size of the blades), but also by its generator (which determines the resisting torque as a function of the rotational frequency of the wind turbine).
General Characteristics of a Blade, in Particular a Reference Rigid Blade
As illustrated in
R represents the radius of the blade end, i.e. the distance between the end of the blade and the rotor, depending on the span.
r represents a value of the radius between 0 and R.
In addition, as described above, and as illustrated in
In what follows, the attack angle β0 and the pitch angle θ0 respectively the attack and pitch angles considered at the end of blade, are chosen. The knowledge of these angles considered at the end of blade sufficient to know all of the geometry of the blade if the twist rate is known.
θ0 Rigid represents the rigid pitch angle for a non-twisted reference rigid blade (i.e. uniform over the entire blade, the same at the end and at the bottom of the blade).
In the case where the reference rigid blade is twisted, θ0 rigid represents the rigid pitch angle at the end of the blade. And in this case, it is θ0 opt rigid (x, y).
The expression ‘reference rigid blade’ used throughout the patent application refers to a rigid blade that cannot rotate around its span, which is set to the arm without the possibility of movement relative to the arm, and that has a given optimum pitch angle.
For a flexible blade or a hinged blade which will be allowed to rotate around its span, θ represents the local pitch angle at a given point of the blade of coordinates (x, y).
θ0 eff represents the average on the blade of the local pitch angle θ (integrated along x and y).
The following proposes a procedure to adjust the pitch angle θ0 eff of the flexible blade or of the hinged blade with the optimum pitch angle θ0 opt rig (for which the efficiency CP is optimized).
By extension, it is possible to search the local characteristics of the flexible blade (Young's modulus, mass density, thickness) or those of the rigid blade hinged to an arm of the wind turbine by one or several torsion spring(s) (mass density, rigid blade and torsion spring), at each point of the blade to adjust the local pitch angle θ, with the local optimal rigid pitch angle (for example in the case of a twisted blade), as previously described.
As explained above, a wind turbine parameter λ, specific speed considered at the end of the blade, is defined as the ratio between the speed considered at the end of the blade and the speed of the incident fluid. Thus, it is
where x is the radius of the rotor center at the end of the blade, Ω its rotational speed, and U the speed of the incident fluid.
One of the main reasons for the loss of efficiency for specific speed values λ smaller or larger than the optimum specific speed λmax stems from the fact that the attack angle β in the rotating reference frame attached to the blades that maximizes the extracted energy in the fluid path depends on the speed of the fluid U and on the rotational speed Ω of the wind turbine and therefore on λ.
Thus, for each value of λ, there is an optimum value of the attack angle β0 of the wind on the blade at the end of the blade, for a given profile and a given geometry of the blade, and hence, there is an optimum value of the pitch angle θ0 considered at the end of the blade that maximizes, for this given profile and this given geometry of the blade, the efficiency of the wind turbine.
The initial pitch angle θ0 ini rigid of a reference rigid blade is generally chosen as the optimum value of the pitch angle, at the optimum specific speed λmax of the wind turbine. In this regard, a method for designing a known reference rigid blade comprises a prior step of determining an optimum specific speed λmax of the wind turbine as a function of the meteorological data of the location of said wind turbine. Such a method further comprises a step of determining an optimum initial pitch angle θ0 ini rigid angle that maximizes the efficiency of the wind turbine at the specific optimum speed λmax previously determined. If the wind turbine is equipped with sensor and motor systems as previously described, such a method finally comprises the determination of a change in the optimum pitch angle θ0 opt rigid that maximizes the efficiency of the wind turbine for specific speed values λ different from the specific optimum speed λmax previously determined.
The curve providing the change of the optimum pitch angle θ0 opt rigid that maximizes the efficiency of the wind turbine for specific speed values λ different from the optimum specific speed λmax can be determined experimentally or by digital simulation. Generically, the change of the optimum pitch angle θ0 opt rigid is a decreasing function of the specific speed λ.
It is understood from the analysis of this change that, in order to achieve a high efficiency over the entire operating range of the wind turbine, the pitch angle θ0 must vary according to the rotational speed of the wind turbine Ω. In the methods for designing rigid wind turbine blades according to the prior art, this change is not taken into account. The pitch angle θ0 indeed varies by means of motors and sensors, as described above.
Characteristics of a Flexible Wind Turbine Blade
A method is proposed, allowing to design a flexible wind turbine blade whose effective pitch varies dynamically with the specific speed λ so as to improve the efficiency of the wind turbine over a wide range of specific speed λ, around the optimum specific speed λmax.
This method uses the elasticity conferred by the flexible nature of the blade. A flexible blade can indeed deform according to the chord but not according to the span, since the axis of the blade is maintained rigid. It will be understood in the following by “flexible blade”, a blade whose deformation along the chord is large enough to modify the aerodynamics around the wind turbine and therefore the efficiency of the wind turbine (for example by at least 0.5%) compared to a wind turbine with rigid blades.
The blade is flexible due to the ratio of the forces acting on the blade and on the blade rigidity, but also to the boundary conditions (inhomogeneity of the blade for example).
A material constituting a blade is therefore characterized by a bending modulus B and a mass density ρ.
The effective pitch angle θ0 eff of a flexible blade, changes under the combined action of the fluid and the centrifugal force.
Indeed, under the effect of the fluid, the flexible blade bends and thus increases the effective pitch angle θ0 eff. The centrifugal force will, for its part, return the blade into the plane of rotation. The effective pitch angle θ0 eff therefore decreases under the effect of the centrifugal force when the wind turbine rotates sufficiently fast. Thus, a flexible blade is deformed in such a way that the effective pitch angle θ0 eff is a decreasing function of the specific speed λ.
By appropriately choosing the materials constituting the flexible blade, it is possible to adjust the rate of change of the effective pitch angle θ0 eff with the specific speed λ around the operating point, and thus to improve the performances of the wind turbine. Indeed, the smaller the bending modulus B, the more the blade is able to deform. The higher the mass density ρ, the more the centrifugal force (which tends to bring the effective pitch angle θ0 eff to 0°) will become significant.
Comparison of the Behavior Between a Flexible Blade and a Reference Rigid Blade Applicable for a Horizontal Rotation Axis Wind Turbine
The comparative behavior between a flexible blade and a reference rigid blade will now be illustrated. It should be noted that the results presented below are derived from real experiments, carried out in wind tunnel, on reduced-size models.
As illustrated in
It can be seen in these examples that the blade bends in one direction or the other depending on the operating regime, that is to say according to whether the aerodynamic force or the centrifugal force dominates or not.
In this example, for purely illustrative purposes, the flexible blades are Mylar plates fixed to a rigid arm. Thus held, the blades deform mainly according to the chord. The flexibility is modified by changing the thickness of the blades. These sets of blades are compared to rigid blades made of resin.
Firstly, the pitch angle θ0 of the blades at rest, the fluid speed U, and the resisting torque C that simulates the extraction of energy, are taken as varying over a wide range of operation. The deformation of the blades and the rotational speed Ω of the wind turbine are measured. From there, a power and an efficiency CP are deduced therefrom, such as:
where ρair is the mass density of the air and R is the radius of the wind turbine. CP is the ratio between the power extracted to the fluid by the wind turbine and the aerodynamic power available on the area swept by the blades.
It is already observed that, even for a simplified wind turbine model, flexible blades allow widening the range of operation with respect to rigid blades.
This change is measured for:
For the curves (a) and (b), the measurements are made for a fixed fluid speed U of 13 m·s−1 by varying the resisting torque C.
The curve (c) is plotted for all the systems RB, F1 and F2 (Mylar blades with a thickness of 125 μm). The curve (c) illustrates in particular that a moderate flexibility allows the wind turbine to start earlier.
The represented data correspond to a fixed fluid speed U and a variable resisting torque C. The large values of resisting torque therefore correspond to small values of specific speed λ.
Example of Implementation
It is proposed to design a flexible wind turbine blade for which the material properties are determined so as to optimize the adaptation of the effective pitch angle θ0eff with the specific speed λ. The objective is to determine the bending modulus B and the mass density ρ of the flexible blade so as to better adjust the change of the optimum pitch angle θ0 as a function of the specific speed λ.
By way of example, for purely illustrative purposes, this determination is such that, in operation, the effective pitch angle θ0 eff does not vary beyond 6°, with respect to a value of the pitch angle of the blade obtained for a position of the blade at rest.
By way of non-limiting example, it is possible to design a blade made of inhomogeneous material. This inhomogeneity may concern both the bending modulus B and the mass density of the blade ρ. More particularly, this material may comprise denser inserts anywhere on the chord, but more advantageously at the end of the chord in order to increase the effect of the centrifugal force without making the blade too heavy, and while preserving a fixed geometrical profile.
With reference to
a) receiving a given geometrical profile of a rigid wind turbine blade, said profile comprising the following elements:
determining, for said geometrical profile applied to a reference rigid blade, a change of the optimum pitch angle of the reference rigid blade θ0 opt rigid as a function of:
b) determining the local behavior of the flexible blade deforming under the effect, on the one hand of the aerodynamic loading of the fluid circulating around flexible blade and, on the other hand, of the centrifugal force exerted on the flexible blade in rotation, and determining local ratios relating to the aerodynamic loading and to the centrifugal force exerted on the flexible blade,
c) determining local values of bending modulus B and mass density ρ, using the local ratios and the behavior of the flexible blade determined in step c), so that the change of an effective pitch angle θ0 eff of the flexible blade, conferred by the flexibility at least according to the cord of the flexible blade, as a function of the specific speed λ, corresponds to the change determined in the previous step b), and
Advantageously, the flexible blade is considered as flexible depending on the span.
Step a) is known per se. The determination of a geometrical profile of wind turbine rigid blade that maximizes the efficiency of the wind turbine at a predetermined operating point can be carried out by various methods known to those skilled in the art.
Step b) can be carried out by digital simulation, according to methods that are also known, or by experiments, for example on a model of wind turbine rigid blade having the geometrical profile received in step a).
During step b), there is determined the specific speed λmax rigid optimum value for which the efficiency CP of the wind turbine or water turbine with rigid blades of the same geometrical profile received in step a) is maximum. As a result, the maximum optimum operating point [θ0 opt max rigid, λmax rigid] is deduced, using the change of the optimum pitch angle of the reference rigid blade θ0 opt rigid. In any event, steps c) and d) must be carried out for a flexible blade serving under the same conditions as those used to obtain the change determined in step b), in particular in terms of incident fluid speed, rotation of the blades, resisting torque of the rotor, and proportionality between resisting torque and rotational speed of the rotor.
For “real” blade geometrical profiles, the determination of the behavior of a flexible blade, ratios relating to the aerodynamic load and to the centrifugal force exerted on the flexible blade, and flexural moduli B as well as the mass density ρ in all points of the blade that allow the blade to perform a passive adaptation of its pitch angle, cannot be done by analytical resolution. In this case, the dynamic equations must be solved locally in a digital way.
Steps c) and d) can be implemented by any calculation system, unit or module, whether it is a computer program product or any physical device such as a computer processor, a controller or any other logical computer device. The instructions corresponding to these determination steps can in turn be stored on computer storage devices such as a computer hard disk (ROM, RAM), or USB-type removable storage disks.
The data relating to the geometrical profile received during step a), or the information relating to the material restored in step e), just like the calculation instructions, can be transmitted directly to the calculation devices via removable storage devices or directly from the memory of the calculation devices, or via remote transfer devices, such as a Bluetooth Internet connection, or a Wi-Fi link.
By way of non-limiting example, it is possible to assimilate the designed blades to a series of flexible beams, or to a flexible plate. This modeling makes it possible to solve analytically the dynamic equations that govern the passive adaptation of the pitch angle of the flexible blade.
Implementation for a Flexible Blade Assimilated to a Series of Flexible Beams Embedded in a Radial Rigid Rod for a Horizontal Rotation Axis Wind Turbine
As a first approximation, it is possible to assimilate a flexible blade to a series of beams of thickness h embedded in a radial rigid rod (depending on the span), of chord length Wf, the beam being taken as a section orthogonal to the span, at a distance r from the center of the rotor.
At low rotational speed, the fluid pushes on the blade and increases the effective pitch angle θ0 eff. This also allows wind turbines equipped with flexible blades to start for a lower wind speed than wind turbines with rigid blades, as will be described below. At high rotational speed, it is the centrifugal force that dominates and tends to bring the blade into the plane of rotation (towards an effective pitch angle θ0 eff of 0°) which delays the critical specific speed λ for which the apparent fluid direction is parallel to the blade and the useful aerodynamic force is zero.
Within the limit of the small deformations, the equation determining the behavior of the rod according to the chord deforming under the effect, on the one hand, of the aerodynamic loading of the fluid circulating around the blade and, on the other hand, of the centrifugal force exerted on the flexible blade in rotation is the following:
where θ is the pitch angle of the rod at the distance r from the center of the considered rotor, s the adimensioned curvilinear coordinate in the direction of the chord, A the specific speed of the rod, β the attack angle of the rod, and CL and CD are respectively the drag and lift coefficients. These latter coefficients depend on the flowing regime and on the geometry of the blade.
This equation must satisfy the boundary conditions θ(0)=θ0 and θ(1)=0. Moreover, this equation highlights two ratios CY and CC relating to the aerodynamic loading and to the centrifugal force exerted on the flexible blade. These ratios are respectively called Cauchy's number and centrifugal number such as:
For a homogeneous blade, the bending modulus B and the mass density ρ are constant, but these coefficients may depend on the distance to the rotor r and on the adimensioned curvilinear abscissa s.
Thus, steps c) and d) here consist in the resolution of the equation above, the free parameters of which are the initial pitch angle θ0 eff ini without rotation or wind speed, the bending modulus B, and the mass density ρ. It is thus possible to determine the material of bending modulus B and density ρ, or the arrangement of materials, that optimize the efficiency. Thus, the flexible blade with a considered dimension has a behavior that best fits the change of the optimum pitch angle θ0 opt rigid of the blade as a function of the specific speed λ around the optimum specific speed λmax determined in step b), and that maximizes the efficiency of a wind turbine comprising such a blade when it is placed in a fluid at the specific speed λ.
By way of illustration,
Implementation for a Flexible Blade Assimilated to a Plate
It is also possible to assimilate the flexible blade to a flexible plate embedded in a radial rigid rod (according to the span), whose equations deformation are provided by the Kirchhoff-Love plate theory, in a conventional manner known to those skilled in the art in continuum mechanics.
The equation determining the behavior of the plate deforming under the effect, on the one hand, of the aerodynamic loading of the fluid circulating around the blade and, on the other hand, of the centrifugal force exerted on the flexible blade in rotation is the following:
where B is the bending modulus, q the loading of the aerodynamic and centrifugal forces, h the thickness of the plate, ρ the density of the blade and w the transverse deformation of the blade. The equation is written according to two privileged directions of the space, x and y, corresponding to the dimensions of the plate, and t marks the change of the deformation as a function of time. In this equation, the left member represents the deformation of the plate, and the right member represents the term of inertia.
In one embodiment, steps c) and d) can be carried out by systematic testing. Thus, a multitude of sets of parameters (θs, Cy/u2, CC/u2) is tested. The Cauchy and centrifugal numbers Cy and CC are added to the incident fluid speed U squared because this speed varies. It is indeed sought to evaluate constant values for each curve giving the change of the pitch angle θ0 as a function of the specific speed λ. For each set, the average deformation of the blade θ0 is calculated by means of the plate equation presented above, taking for drag and lift coefficients CD and CD the following: CL=2 sin(β)cos(β) and CD=2 sin(β)2+0.01, with β the attack angle.
Each curve giving the change of the effective average deformation of the blade θ0 eff as a function of the specific speed λ is compared by the least squares method with the change of the optimum pitch angle θ0 opt rigid as a function of the specific speed λ around the specific optimum speed λmax determined in step b), and that maximizes the efficiency of a wind turbine comprising such a blade when placed in a fluid at the specific speed λ. Thus, the lower the found value, the more the adjustment is appropriate.
Step d) therefore uses the optimum values (CY/U2)opt and (CC/U2)opt determined during step c) to determine the material of the flexible blade. Since there are three unknowns (the Young's modulus E, the mass density ρ of the blade, and h its thickness) for two equations, one of the three unknowns must be set. For example, without limitation, it is possible to set the Young's modulus E. The determination of the thickness of the plate h, then of the mass density ρ is performed using the equations below.
For purely illustrative purposes, there is described below an example of a method for designing a two-dimensional blade illustrating a horizontal rotation axis wind turbine of radius R=20 meters, of total chord length of 1 meter (of which only 90 cm is flexible), rotating at a speed of 33 rpm. These elements correspond to a part of the elements received during step a) of the design method. Step b) is then achieved by digital simulation.
Steps c) and d) as previously described are carried out. The results of comparison with the least squares method are illustrated in
For step d), the Young's modulus E is arbitrarily set, then values of thickness h of the blade and mass density ρ are determined. Results of such a step are collected in the table below.
In another embodiment, the plate is inhomogeneous. As illustrated in
Steps c) and d) can be carried out by systematic testing. Thus, a multitude of sets of parameters (θ0, Cy/U2, CC/U2) is tested. The Cauchy and centrifugal numbers Cy and CC are added to the incident fluid speed U squared because this speed varies. It is indeed sought to evaluate constant values for each curve giving the change of the pitch angle θ0 as a function of the specific speed λ. For each set, the average deformation of the blade θ0 is calculated by means of the plate equation presented above, taking for drag and lift coefficients CD and CD the following: CL=π sin(β) and CD=0, with β the attack angle.
Each curve giving the change of the effective mean deformation of the blade θ0 eff as a function of the specific speed λ is compared by the least squares method with the change of the effective pitch angle θ0 opt rigid as a function of the specific speed λ around the optimum specific speed λmax determined in step b), and that maximizes the efficiency of a wind turbine comprising such a blade when it is placed in a fluid at the specific speed λ. Thus, the lower the found value, the more the adjustment is appropriate.
The results of comparison with the least squares method are illustrated in
Step d) therefore uses the optimum values (Cy/U2)opt and (Cc/U2)opt determined during step c) to determine the material of the flexible blade.
The difference with the case of the homogeneous blade is that there are two different thicknesses here: on the one hand hr is the thickness of the rigid part and, on the other hand, hf is the thickness of the flexible part of the pale, and the Cauchy and centrifugal numbers divided by the square of the wind speed are written respectively:
By the first equation, the modulus of curvature of the flexible part is determined:
as well as the surface mass of the rigid part:
This gives for the flexible part: B=60 kg·m2·s−2.
A blade of 630 micrometers of high-strength carbon, or 2.5 millimeters of Mylar or 3.91 centimeters of Young's modulus rubber E=106 Pa may be suitable.
And for the rigid part: ρhr=0.0024 to 4.8 kg·m−2.
Thus the rigid part of the blade can be composed of high-strength carbon fiber of mass density 2*103 kg/m3 and thickness 2.4 mm.
Step d) therefore uses the optimum values (Cy/U2)opt and (Cc/U2)opt determined during step c) to determine the material of the flexible blade. Since there are three unknowns (the Young's modulus E, the mass density of the blade ρ, and h its thickness) for two equations, one of the three unknowns must be set. For example, without limitation, it is possible to set the Young's modulus E. The determination of the thickness of the plate h, then of the mass density ρ, is performed using the equations below:
The Young's modulus E is arbitrarily set, then values of thickness h of the blade and mass density ρ are determined. Results of such a step are collected in the table below.
Tests 1 and 2 correspond respectively to a high-strength carbon material and to a Mylar material.
Case of Flexible Blades for a Vertical Rotation Axis Wind Turbine
The vectors are written in bold (ex: V).
The wind turbine subject of this study is a three-bladed wind turbine with a vertical axis of rotation, of the Darrieus type represented in
Unlike the horizontal rotation axis wind turbine, this type of wind turbine receives a wind:
α is called the azimuth, that is to say the angle that quantifies the rotation of the blade about the axis (for now, only one blade is considered). Conventionally, α=0° is chosen when the component RΩ is collinear and in the same direction as the incident wind speed U (in the diagrams of
The question of the attack angle β of the effective wind V on the blade arises.
β=α−θ0−γ(α,RΩ,U) (1.1.1)
α is known and θ0 is set. Let's see how γ changes during a rotation. It's about distinguishing two cases.
1) In the case where RΩ≤U (
2) In the case where RΩ≥U (
The effective wind speed V=U+RΩ has as a standard:
V=√{square root over (U2+(RΩ)2+2URΩ cos α.)} (1.1.4)
The changes of γ and β as well as those of //V// are represented in
These changes are to be completed by the observation of
Aerodynamic Moment M Around the Axis of Rotation
The aerodynamic moment M results from the action of the aerodynamic forces (lift and drag forces) on the blade. First, the infinitesimal moment dM corresponding to the action of these forces on a blade in the base (er, eΩ, ez) presented in
Hypothesis 1: all the points of the blade receive the same wind, that is to say the wind that reaches the blade fixing point.
Note: because of the extension of the blade along the chord, all the points of the blade do not see the same effective wind (neither in standard nor in direction), but this simplification does not change the mechanism of operation of the blade. This simplification will be rectified in the program in the following.
φ represents the angle between the effective wind V and the orthoradial plane: φ=β+θ0.
Thus only the component dMz along the axis (Oz) is non-zero (it is the one that rotates the wind turbine). By integrating dMz over the entire blade, the resultant on aerodynamic moment Mz generated by a blade is obtained.
The expression of the aerodynamic moment Mz shows the drag CD and lift CL coefficients that represent the projections of the pressure force on the blade applying respectively in the direction of the incident wind, and in the plane orthogonal to the direction of the wind. In the following, two aerodynamic laws will be used:
1) The law called “thin blade” law, which applies to low-profiled blades or for high angles of incidence (beyond 30°):
C
L
=C
L
sin(β)cos(β)
C
D
=C
D
sin(β)2. (1.2.4)
For a blade of infinite aspect ratio AR (infinite length-to-chord ratio), CL1=CD1=2 (see
A law inspired by the aerodynamic profile NACA 0012 (see
When RΩ is smaller than U, the angle of incidence β travels through the segment [−180°; 180° ] (see
When RΩ is greater than U, the angle of incidence β describes a segment included in [−180°; 180° ], centered around 0° and all the more small that RΩ is large (see
The standard of the effective wind speed V varies between |U−RΩ| and |U+RΩ|, is maximum in α=0° and minimum in α=180° (see
In
When RΩ≤U, then the blade is pushed and braked successively by the drag then the lift force (see the oscillations of the curves associated with C{tilde over ( )}D et C{tilde over ( )}C, in Figure (a)): the wind turbine operates successively with the lift then the drag (in the case CL1=CD1=2, the drag is always greater than or equal to the lift, which is not interesting for rotating the wind turbine).
When RΩ≥U, then the blade is pushed by the lift force (positive curves associated with C{tilde over ( )}L) and braked by the drag force (positive curves associated with C{tilde over ( )}D in figure (a)): the wind turbine operates at the lift as it is the case for a horizontal-axis wind turbine (in the case CL1=CD1=2, the drag is always greater than or equal to the lift, which is not interesting for rotating the wind turbine).
In
In
Operation of a Vertical-Axis Wind Turbine with Flexible Blades
Equation of Deformation
The forces exerted on the blade are the aerodynamic forces—lift force FL and drag force FD—and the centrifugal force FC. These forces are represented in
It is the components locally orthogonal to the blade that cause the blade to bend (according to the dotted line crossing the blade at the level of M(s) in
The component locally normal to the blade of the pressure forces per unit area at the point M(s) is written:
where Λ=RΩ/U represents the adimensioned rotational speed by the incident wind speed, as for the EAH.
The component locally normal to the blade of the centrifugal force per unit area at the point M(s) is written:
The sign “−” comes from the fact that the centrifugal force tends to decrease the pitch angle.
In a first approach to take into account the projection of the centrifugal force, small variations of pitch angles θ−θ0<<θ0 are considered. Thus, in the triangle OPK rectangle in K, it is shown that:
OP=R
2−(R sin(θ0))2=R|cos(θ0)|.
The equation of deformation on a beam of width L weakly deformed is:
The following operations have been carried out to switch from the first to the second line: division by BL and adimensioning of s=W s{tilde over ( )}. By adimensioning is meant the partial or total suppression of the units of an equation by an appropriate substitution of variables, in order to simplify the parametric representation of physical problems. To go to the third line, Λ appears in the term of the centrifugal force.
Two adimensioned numbers emerge:
Note: if the definitions of the Cauchy and centrifugal numbers given in the patent are desired to be kept, one can very well rewrite the equation in the following form:
Full Equation of Deformation
By its deformation, the flexible blade modifies the intensity and direction of the centrifugal force applied to the point M. This effect is taken into account in order to determine the exact equation of the deformation.
According to the definition of the centrifugal force (see
δfC(M)=δm(M)Ω2OM
δfC(M)=ρmdshLΩ2OM. (2.2.1)
Yet the component of the centrifugal force that contributes to the bending of the beam is written:
δfCn(M)=δC(M)·en(M)
δfCn(M)=ρmdshLΩ2OM·en(M)1 (2.2.2)
Where en(M) is the vector normal to the blade in M. Calculate OM.en(M)
In the orthonormal base (er, eQ, ez):
Thus,
Where x′ represents the distance between the orthogonal projection of M on the reference rigid blade inclined from θ0, with respect to the orthoradial plane, and the embedding point.
Discussion
In the case where the blade is rigid,
hence,
δfCn(M)=ρmhLdsΩ2[cos(θ0)(R−s sin(θ0)))+sin(θ0)s cos(θ0))],
δfCn(M)=ρmhLdsΩ2 cos(θ0)R, (2.2.5)
And we get back to the equation 2.1.3. In the weakly flexible case and knowing that θ0 is close to 0°, there is X(s)=θ(s) and X(s′)=θ(s′).
By developing the equation 2.2.4 to the first order in X, there is:
δfCn(M)=ρmhLdsΩ2[(R−∫0sX(s′)ds′)+X(s)s],
δfCn(M)=ρmhLdsΩ2[(R−∫0s(θ(s)−θ(s′))ds′], (2.2.1)
The term is very small when the blade is weakly flexible and θ0 is close to 0, since it involves a difference between two terms of order 1. It is not taken into account in the simulations under these conditions.
Simulations of the Direction of Deformation of the Flexible Blade. Comparison with the Optimum Deformation of the Pitch Angle for a Wind Turbine with Rigid Blades
Notes on
Same notes on
Notes on
Same as above. The curves θeopt (first row) are a little noisy (adjustment of the aerodynamic coefficients to be improved) but the changes are similar to the previous laws: θopt ranging from −90° to 90° for Λ≤1, and in all negative cases for α∈[−180°; 0° ] and positive cases for α∈[−0°; 180° ]. This change is well followed by the resultant of the forces that cause the blade to bend: negative for negative a and positive for positive a.
Based on these calculations, it has been possible to see how a vertical-axis wind turbine operates with our model. The latter, despite some second-order approximations, shows that the performances of the EAV can be significantly improved (compare for example the 1 N·m of the average aerodynamic moment of
The moment equation and the deformation equation for an EAV have been demonstrated and the analogy with the equations for an EAH is strong. The Cauchy and centrifugal numbers are particularly found.
In addition, the third row of
These observations regarding the efficiency (the fatigue remains to be explored) show that the use of flexible blades is desirable.
Simulations of the Operation of a Vertical-Axis Wind Turbine with Flexible Blades: Quantification of the Efficiency Gain with Respect to the Same Vertical-Axis Wind Turbine with Rigid Blades
Theory: spatio-temporal deformation equation
During a rotation, the forces on the blade vary in standard and in direction. The deformation of the blade changes during a revolution. Taking into account the term of inertia in the equation of the deformation on a surface section S=L*h located at the curvilinear abscissa s of the embedding point gives:
By using EI=BL and and by adimensioning the lengths x={tilde over (x)}W and z={tilde over (z)}W, the term is isolated:
The adimensioning relevant for the time is indeed the reconfiguration time.
By having t={tilde over (t)}τp, the equation 2.4.2 becomes:
Digital Resolution: Discretization of Time
In order to solve the equation 2.4.4, time and space are discretized and the equation is solved in time step Δt. Δt must be as large as possible in order to minimize the calculation time, while remaining smaller than the frequency of the variations of constraints on the blade (see
Second Part of the Invention: Case of Rigid Blades Hinged to an Arm by a Torsion Spring
With reference to
Here, the word ‘hinged’ means that the arm 1 and the blade pivot relative to each other. In the case of the present invention, this hinge is constrained to a single degree of freedom of rotation, about an axis of rotation whose direction is that of the span of the hinged blade.
Thus the elastic response of the torsion spring 2 allows adapting, by an appropriate choice of the stiffness of the torsion spring 2, the pitch angle of the hinged rigid blade so that this pitch angle follows the optimum variation of the pitch angle of a reference rigid blade, and this elastic response is passive, that is to say it does not require at least speed sensors coupled to a motor to adjust the pitch angle, as may be the case for the reference rigid blade.
While for the first category of wind turbines/water turbines, the span of the blade is the direction according to the radius R of the blade, for the second category of wind turbines/water turbines, the span of the blade is the height L of the blade, in particular for the hinged rigid blade.
Advantageously, the mass density of the rigid blades hinged to one or several arm(s) and the stiffness of the torsion springs are determined by the design method of the invention.
With reference to
a) receiving the known geometrical profile of rigid blades,
b) determining, for said geometrical profile applied to a reference rigid blade, a change of the optimum pitch angle of the rigid blade θ0 opt rigid as a function of the specific speed λ equal to the ratio between the speed considered at the end of the blade and the incident fluid speed, for a fluid speed regime flowing around the rigid blade,
c) determining the behavior of the rigid blade with torsion spring 2 moving under the effect, on the one hand, of the aerodynamic loading of the fluid circulating around this rigid blade and, on the other hand, of the centrifugal force exerted on this rigid blade in rotation, and determining local ratios relating to the aerodynamic loading and to the centrifugal force exerted on this rigid blade,
d) determining the stiffness K of the torsion spring 2 and local values of the mass density ρ of the hinged rigid blade, using the local ratios and the behavior of the rigid blade determined in step c) so that the change of an effective pitch angle θ0 eff of the rigid blade, conferred by the torsion of the spring of the rigid blade, as a function of the specific speed λ, corresponds to the change determined in the previous step b), and
e) restituting an information relating to the choice of the material of the hinged rigid blade, and to the stiffness K of the torsion spring.
The wind turbine/water turbine blade hinged with its spring 2 satisfies the following equation:
where K is the spring constant of the torsion spring(s) 2, θ is the pitch angle of the blade, θ0 is the initial pitch angle of the blade (when no force is applied to the blade at rest), l(x, y, t) is the distance between the point of the blade considered on the integral and the axis of rotation of the torsion spring 2, q(x, y, t) is the loading due to the aerodynamic and centrifugal forces, J is the moment of inertia of the blade with respect to the axis of rotation of the torsion spring(s), J being defined by the following formula:
where h(x, y) is the thickness of the blade, ρ(x, y) is the mass density of the blade, and l(x, y, t) is the distance between the considered blade point of coordinates (x, y) and the axis of rotation of the torsion spring 2.
The local ratios are the Cauchy's number equal to Cy=ρfluidU2Wf2R/(2K) and the centrifugal number equal to Cc=ρU2hWf3/(RK) with, for each considered point of the hinged rigid blade, K the stiffness of the torsion spring 2, p mass density of the blade, ρfluid the mass density of the fluid circulating around the blade, U the speed of the incident fluid, W the length of the chord of the considered blade element, R the radius of the blade, h the thickness of the blade.
Advantageously, as shown in
In this case, for example, one end 20 of the torsion spring 2 is fixed inside the rigid blade, a second end 22 is fixed to the arm 1, the axis of the turn 23 of the torsion spring 2 being collinear with the span (according to the vector e, in
The turn 23 may be bearing on the arm 1 and/or housed in the blade or bearing on the blade. All configurations can be envisaged to the extent that the hinged rigid blade can rotate only with respect to the arm along a rotation whose direction is the own span of this rigid blade.
In one embodiment, as shown in
In one embodiment, different torsion springs 2 with different stiffnesses K, K′, a stiffness K, K′, different by arm, are hinged to the blade.
The diagram of
The attachment points of the blade and the torsion springs 2 may be located in other places, particularly by bringing them closer to the leading edge of the hinged rigid blade.
The number of torsion springs 2 is not fixed to that in the diagram: more or fewer can be put.
The method described in the present application thus allows determining the characteristics of the springs 2 to be used (stiffness K, length, diameter).
For example, in one possible embodiment, the arm 1 has a means for supporting the blade, located in a housing of the blade, this support means allowing the rotation of the hinged blade, the support means being a pivot connection or a ball joint.
Third Part of the Invention: Case of the Flexible Blades Hinged to an Arm by a Torsion Spring.
In a third part of the invention, it may also be provided a vertical rotation axis wind turbine or water turbine comprising:
In this case, the elastic response of the torsion spring 2 and the blade flexibility allows adapting the pitch angle of the hinged flexible blade, by a suitable choice of the stiffness of the torsion spring 2 and the flexibility of the blade, so that this pitch angle follows the optimum variation of the pitch angle of a reference rigid blade, and this elastic response is passive, that is to say it does not require at least speed sensors coupled with a motor to adjust the pitch angle, as may be the case for the reference rigid blade.
In this case, the design method according to the invention allows:
Number | Date | Country | Kind |
---|---|---|---|
1751204 | Feb 2017 | FR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2018/053727 | 2/14/2018 | WO | 00 |