This application is a filing under 35 USC 371 of PCT/IB2005/002275, filed Aug. 1, 2005.
The present invention relates to an apparatus for detecting mechanical features of a material, in particular a metal material.
As well known, for detecting mechanical features of a metal material, hardness tests exist that are executed on samples by an element having high hardness (indenter) that is pushed, with a controlled contact force P, against a surface of the sample for causing a permanent deformation on it.
Hardness, in any case, is not considered sufficient to define the material, since it represents essentially a technological feature. Indeed, for describing satisfactorily the mechanical features of a metal material, the following parameters are used: yield stress σsn, strain-hardening coefficient n and elastic modulus E (Young's modulus). In fact, a strain-stress curve σ-ε that describes graphically the features of a metal material is fully definable on the basis of such parameters, for example according to the known Hollomon equation:
In addition to the elastic modulus, which is a known starting parameter for a material or in any case a parameter obtainable with non-destructive tests, the other two parameters, i.e. the yield stress σsn and the strain-hardening coefficient n, are obtained from the so called tensile test. This test, as well known, is a destructive test and is not appropriate for determining the features of a material of which a suitable sample for the tensile test is not available, for example a weld bead.
Furthermore, the tensile test is effected by means of complex and expensive apparatus requiring a manual procedure both for preparing the sample and for the execution of a test. In particular, the tensile test is not suitable for an automatic determination procedure of the features of a material.
It is therefore a feature of the invention to provide a method for determining mechanical features of a material, such as the yield stress csn and the strain-hardening coefficient n, in particular, of a metal material, which is capable of working in a completely automatic way and without the need of a destructive test on the material.
It is another feature of the invention to provide such a method that allows to obtain the yield stress and the strain-hardening coefficient of a material with a quick, easy and cheap measure.
It is a further feature of the invention to provide such a method for executing tests on samples whose mechanical characteristics are variable locally, such as the welded surfaces where a traditional tensile test would be impossible.
It is another feature of the invention to provide an apparatus that carries out the aforementioned method and presents the same advantages.
These and other features are accomplished with one exemplary method for detecting mechanical features of a material, in particular a metal material, comprising the following steps:
In particular, the execution of a test is stopped at a maximum value of penetration hsMAX, modifiable at setup, for starting a step of analysing the obtained data.
The yield stress σsn and the strain-hardening coefficient n can be computed to obtain a strain-stress curve (σ-ε) for the examined sample.
In particular, the analysis of the succession of couples of determined values (P,h) provides at least one of the following steps:
The starting domain extends, in particular, up to a maximum value of the yield stress σsn-MAX and up to a maximum value of the strain-hardening coefficient nMAX.
Preferably, the curve Pt=ft(E,σsn,n,h) is calculated according to the equation:
Preferably, the strain-stress curve σ-ε is determined using the Hollomon equation:
Advantageously, the selection of the succession of couples of determined values (P,h) with subsequent extraction from the database of at least one reference curve (P,h) is started by the introduction of a reference parameter for the sample, in particular of the elastic modulus, and in order to identify the class of the metal material narrowing the field of the analysis.
The step of selection can be advantageously executed by the least squares method.
In particular, the selection of a curve (P,h) can provide an interpolation of the values of the parameters corresponding to two reference curves (P,h), unless a reference curve (P,h) exists capable of approximating the succession of the determined couples (P,h) with sufficient precision.
Preferably, the creation of the database of reference curves (P,h) is effected by a finite elements analysis capable of simulating with high precision the behaviour of a determined number of materials. This way, it is possible to obtain a high number of theoretical reference curves (P,h), capable of providing the necessary data concerning the mechanical features of the material without testing them and then with high savings versus costs and time.
According to another aspect of the invention, an apparatus for detecting mechanical features of a material, in particular a metal material, provides:
Preferably, the indenter used is a ball indenter.
In this way an advantage is achieved with respect to the known systems, since the yield stress σsn and the strain-hardening coefficient n are obtained from a particular hardness test that is an easy, cheap, non-destructive test and uses a low complexity apparatus.
The invention will now shown with the following description of an exemplary embodiment thereof, exemplifying but not limitative, with reference to the attached drawings wherein:
With reference to the block diagram 50 shown in
The tested sample is then arranged at an indenter apparatus, for example a ball indenter, block 52, for being subject to an indentation test. The test is started causing a graduated penetration of the indenter in the tested material, block 53. During the indentation test the penetration depth (h) is determined responsive to the penetration force (P), and the succession of couples (P,h) measured is then recorded, block 54. Such couples of determined values (P,h) are then computed, block 55, in order to extrapolate from the database at least one reference curve (P,h), for example a least squares method, block 56. Once a most relevant reference curve for the determined succession of couples (P,h) has been retrieved, the corresponding values of the parameters of interest are displayed, block 57.
If there are two curves that approximate the trend of the force P responsive to the depth h for the tested sample, the values of the parameters of interest are determined by an interpolation of the corresponding values of the two reference curves. This remarkably reduces the errors giving high precision results.
With reference to
The indenter 15 is firstly approached, then put into contact and then caused to penetrate the sample 17 with a controlled speed that is extremely low (a few mm/minute). Ball indenter 15 is coupled to a load cell 20 (of known type) which outputs an electric signal Ps responsive to the contact force applied by indenter 15 to sample 17. Load cell 20 preferably has a resolution of at least 0.1 Newton. The electric signal Ps is sent to an interface device 22 and in turn to computer 3.
The measuring apparatus 1 is, furthermore, provided with a position measuring device 23 of optical type that detects a penetration value h. This penetration h is responsive to how much the indenter 15 has sunk into the sample 17 with respect to a reference system (for example the starting surface 18). This penetration h can be preferably expressed by a maximum value of penetration detected with respect to the reference. The penetration steps are carried out with high precision, preferably with a resolution of at least 10−3 mm. The penetration signal as determined hs is sent to interface device 22 and in turn to computer 3. Interface device 22 furthermore, guides drive signals K from computer 3 to controlled actuator 5.
Owing to the contact between indenter 15 and sample 17, the data acquisition and control program stores at predetermined instants the contact force Ps and the penetration hs as measured.
In
The introduction of the class of material allows to execute, in a completely automatic way, a searching and comparing step (matching or likelihood or neighbouring comparison), block 140, in order to extrapolate among a plurality M of theoretical curves, a curve capable of best approximating the experimental curve Ps=fs(hs) described by the couples (Psi,hsi), block 150. At the end of this step, values are identified of the yield stress σsn and the strain-hardening coefficient n associated to the selected curve. Such values are then given to the material of the tested sample.
By the yield stress σsn and the strain-hardening coefficient n provided as output the strain-stress curve σ-ε is calculated and shown on the computer 3.
With reference to
By a continuous equation a curve PtJ=ft (E,σsn-J,nJ,h) is calculated for each point J of the matrix. This is made according to the values σsn-J and nJ that define the point of intersection J and to the elastic modulus E associated to the chosen class of material, block 220.
Preferably, but not exclusively, the following equation is used:
where
Then a comparison is made of each curve PtJ=ft(E, σsn-J,nJ,h) calculated on the matrix with the curve fs detected experimentally: Ps=fs(hs), eventually selecting the curve that is closest to that detected experimentally, block 230.
Preferably as index of error is used the following (non negative) equation:
where
thus determining a point JMIN of the matrix to which the nearest curve to that measured is associated (least squares method).
The coordinates σsn-JMIN and njMIN belonging to the selected curve and defining the point JMIN are taken as actual values, block 240. Then a verification is carried out for checking whether the approximation fulfils determined conditions. In case of positive verification, block 260, the actual values of the coordinates σsn-JMIN and nJMIN are taken as final. For example, a control can be carried out on the number of iterations and/or a comparison can be executed among the actual values σsn-corr and the previous values, i.e. calculated in the previous iteration σsn-prec, for calculating a relative difference:
|σsn-corr−σsn-prec|/σsn-corr
that is compared with a threshold value for defining the output of block 250. Similar operations can be done on the strain-hardening coefficient n.
In case of negative verification, block 270, a domain is defined having centre in the actual coordinates σsn-MIN and nJMIN and having size half than the previously used domain. Also unit base that is used for dividing the domain is halved. From the block 270 the flow returns back to block 220 for repeating the iteration of the previously shown operations.
The representation of the final strain-stress curve σ-ε is obtained using the Hollomon equation (or other equivalent equation with the three parameters):
where
The advantages achieved by the apparatus and by the method according to the present invention are many, and in particular:
The foregoing description of a specific embodiment will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt for various applications such an embodiment without further research and without parting from the invention, and it is therefore to be understood that such adaptations and modifications will have to be considered as equivalent to the specific embodiment. The means and the materials to realise the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation.
Number | Date | Country | Kind |
---|---|---|---|
TO2004A0535 | Jul 2004 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB2005/002275 | 8/1/2005 | WO | 00 | 1/4/2007 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2006/013450 | 2/9/2006 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20050170274 | Matsumura et al. | Aug 2005 | A1 |
20070205001 | Shuster et al. | Sep 2007 | A1 |
Number | Date | Country | |
---|---|---|---|
20080033665 A1 | Feb 2008 | US |