The invention relates to a method for determining the type of air-fuel mixture error of a cylinder of an internal combustion engine of a motor vehicle and for correcting the air-fuel mixture error.
DE 19828279 A1 describes a method for equalizing cylinder-specific torque contributions in an internal combustion engine having a plurality of cylinders. In this method, a divergence of a torque contribution of one cylinder of an internal combustion engine from the torque contributions of other cylinders of the internal combustion engine is recognized and then, through an adjustment of an injection time of the cylinder, the torque contributions of all of the cylinders are aligned.
DE 102007043734 A1 describes a method for equalizing cylinder-specific lambda values of an internal combustion engine. In this method, based on a specific total lambda value of the internal combustion engine, the total lambda value is shifted to be stronger. A torque contribution for each cylinder of the internal combustion engine is measured as a function of the extent of a shift in the total lambda value. From the courses of the torque contributions of the cylinders as a function of the total lambda value, it can be concluded which cylinder is being operated too strongly or too weakly in comparison with the other cylinders. By adjusting an injection time of a comparatively strongly or weakly running cylinder, the lambda values of all of the cylinders are equalized whereby the quality of the exhaust gas of the internal combustion engine is improved.
DE 102004044808 A1 describes a method for recognizing cylinder-specific air and fuel errors of an internal combustion engine, regulatory interventions and measurements being carried out both in homogeneous operation and in shift operation of the internal combustion engine.
The three methods make it possible to recognize divergences of an air-fuel ratio from an ideal value in a cylinder-specific manner. However, whether a divergence of the air-fuel ratio of a specific cylinder is caused by a defect in an air path of the cylinder or by a defect in a fuel path of the cylinder either cannot be established at all or can only be established with considerable effort.
It is therefore the object of the present invention to determine accurately the cause of a divergence of an air-fuel ratio of a cylinder of an internal combustion engine in a simple and inexpensive way so that, firstly, any repair required as a result of the divergence can be carried out efficiently and, secondly, any correction to improve the running smoothness and the exhaust gas quality of the internal combustion engine can be optimized.
In a method for determining a type of air-fuel mixture error of a cylinder of an internal combustion engine of a motor vehicle, wherein
According to the invention, the method determines the type of air-fuel mixture error of a cylinder of an internal combustion engine of a motor vehicle. In this method, both a torque parameter of the cylinder and a lambda parameter of the cylinder are ascertained. The torque parameter means here a torque contribution of the cylinder or a parameter proportional to the torque contribution of the cylinder, such as a segment time relating to the cylinder at a crankshaft of the internal combustion engine. The lambda parameter means here a lambda value of the cylinder which, for example, can be ascertained from a cylinder-specific measurement of an oxygen content by means of a broadband lambda probe or can be estimated by means of a method described in DE 102007043734 A1 specified above.
The torque parameter and the lambda parameter are ascertained under defined operating conditions of the internal combustion engine.
A torque reference parameter is also ascertained. The torque reference parameter indicates here for example a torque contribution of the cylinder in a new state, or in a non-defective state, under defined operating conditions of the internal combustion engine. The torque reference parameter can alternatively, for example, also mean an average torque contribution of all of the cylinders of the internal combustion engine or an average torque contribution of a selection of cylinders of the internal combustion engine.
A lambda reference parameter is also ascertained. The lambda reference parameter means here, for example, a lambda value of the cylinder in a new state, or in a non-defective state, under defined operating conditions of the internal combustion engine. The lambda reference parameter can alternatively, for example, also mean an average lambda value of all of the cylinders of the internal combustion engine or an average lambda value of a selection of cylinders of the internal combustion engine.
According to the invention, the ascertained torque parameter of the cylinder is compared with the torque reference parameter and the ascertained lambda parameter is compared with the lambda reference parameter.
The torque reference parameter and the lambda reference parameter are each parameters that at least approximately characterize a non-defective state of a cylinder. If it is known whether the lambda parameter of a cylinder, under defined operating conditions, based on a non-defective state of the internal combustion engine, has shifted to become stronger or weaker, and if it is simultaneously known whether the torque parameter of a cylinder, under defined operating conditions, based on the non-defective state of the internal combustion engine, has shifted in the direction of a higher torque contribution or of a lower torque contribution, then, within certain limits, it is possible to distinguish between an air path error and a fuel path error of the cylinder and in each case store a corresponding error entry in a memory of a control unit assigned to the internal combustion engine.
In a first development of the method, the torque parameter of the cylinder is derived from a measurement of a running smoothness of the cylinder. It is particularly easy and therefore advantageous here to derive the torque parameter of the cylinder from a measurement of a segment time at a crankshaft of the internal combustion engine.
The torque reference parameter of the cylinder and the lambda reference parameter of the cylinder are derived in a particularly easy manner respectively from an average value of all of the cylinders of the internal combustion engine or from a selection of the cylinders of the internal combustion engine. A reasonable selection of cylinders of the internal combustion engine is one consisting of cylinders having similar values to the average value.
A particularly advantageous development of the method according to the invention provides that:
The terms “simultaneously” and “at the same time” used above mean here that the information in question has been ascertained in the same measurement cycle. A measurement cycle may extend here over one or more driving cycles depending on whether the sequence of operating conditions needed for measurement has taken place in one or more driving cycles. A driving cycle means here a vehicle operation between switching the internal combustion engine on and switching the internal combustion engine off.
Said parameters and reference parameters can be ascertained under variable operating conditions, comparisons only being carried out between those parameters and reference parameters that were ascertained under the same operating conditions of the internal combustion engine.
Advantageously, the method is based on limit values that are ascertained system-specifically, it being possible for the limit values for different operating conditions to be stored in the form of characteristic maps in the memory of the control unit. For example, a strength divergence of the lambda parameter of the cylinder is only ascertained if a strength limit value for the lambda parameter of the cylinder is exceeded under associated operating conditions. The same principle advantageously also applies in the case of a weakness divergence of the lambda parameter and of divergences of the torque parameter.
In an alternative development of the method provides as follows:
In this way, two equalization methods known per so can advantageously be combined. The combination according to the invention makes it possible to distinguish between the fuel path error of the cylinder and the air path error of the cylinder when there is a mixture divergence in a cylinder of the internal combustion engine. Distinction is possible if, in the underlying torque and lambda equalization methods, any mixture correction of a cylinder to be corrected is ascertained exclusively with respect to its fuel path, that is to say with respect to a correction of the injection quantity of the cylinder or a correction of the injection time of the cylinder.
In the case of a fuel path error of the cylinder, a correction relating to the fuel path results in the cylinder, after the correction, not only having the same lambda, in other words the same air/fuel ratio, as the rest of the cylinders again, but also the same fuel quantity and the same air quantity.
Therefore, in the case of a fuel path error, a fuel path correction results at the same time as a lambda equalization and a torque equalization because, in the case of correction, both the fuel-air ratio and the absolute quantity of fuel are corrected.
In the case of an air path error of the cylinder, a correction relating to the fuel path of the cylinder cannot bring about a lambda equalization and a torque equalization simultaneously. It can be seen that, for example in the case of an air excess error, i.e. in the case of an error of the air path of the cylinder in which the cylinder contains too much air, a lambda equalization method carries out a fuel path correction to increase the supply of fuel in order to restore the original lambda value of the cylinder. In contrast, in this case, a torque equalization method will result in a fuel path correction that reduces the supply of fuel in order to reduce the torque contribution, which was increased as a result of the air excess, back to the original value.
Therefore, by ascertaining a first injection quantity correction of the cylinder to a torque approximation and/or torque equalization and a second injection quantity correction of the cylinder to a lambda approximation and/or lambda equalization and by comparing the first injection quantity correction with the second injection quantity correction, it is possible to distinguish between an air path and a fuel path error. If the injection quantity correction of the cylinder ascertained through the torque equalization method is essentially the same as the injection quantity correction ascertained through the lambda equalization method, then there is a fuel path error. If the injection quantity correction of the cylinder ascertained through the torque equalization method is essentially different from the injection quantity correction ascertained through the lambda equalization method, then there is an air path error.
A development of the method allows a further differentiation with respect to the cause of an error. In this method, if the first injection quantity correction is essentially larger than the second injection quantity correction, the type of the air-fuel mixture error is set to equal an air deficiency error. On the other hand, if the first injection quantity correction is essentially smaller than the second injection quantity correction, the type of the air-fuel mixture error is indicated to equal an air excess error. In the case of an air deficiency error, a fuel quantity correction in terms of a torque equalization increases the fuel quantity and a fuel quantity correction in terms of a lambda equalization reduces the fuel quantity. In the case of an air excess error, correction quantities are produced in the opposite respective directions.
A particularly advantageous development of the method provides for a specific correction strategy in the case of an air path error.
Even small air path errors of a cylinder noticeably affect the running smoothness of the internal combustion engine and hence driver comfort. Although such small air path errors also cause a minor deterioration in the exhaust gas, this does not exceed any legally prescribed limit value. It is therefore particularly advantageous if, in the case of small air path errors, the injection quantity is corrected in terms of a torque equalization. This correction results, in the case of an air path error, in a further deterioration in the exhaust gas because the lambda value of the cylinder to which this correction relates deteriorates further. However, it is sensible to carry out a correction that improves comfort until the lambda value of the cylinder after correction is essentially equal to a limit lambda value which corresponds to an exhaust gas limit value that is still legally allowed. If the total lambda value, or a lambda value with a specific safety margin from the limit lambda value, is reached, then, for legal reasons, the aim of achieving optimum comfort has to give way to the aim of complying with exhaust gas limit values. This means that, in the case of a further increase in the air path error after the limit lambda value has been reached, an injection quantity correction improving the lambda is carried out. The injection quantity of the cylinder is corrected here so that, if the air path error of the cylinder is gradually increasing, the lambda value of the cylinder does not deteriorate further. When the limit lambda value has been reached, it is sensible to store error information which indicates that there is a comfort-relevant error in the air path of the cylinder concerned. Moreover, if the air path error is so great that the limit lambda value can no longer be kept constant through correction of the injection quantity, then it is sensible to store error information which indicates that there is a law-relevant exhaust gas error in the air path.
Further advantages and features of the invention will become more readily apparent from the following description of exemplary embodiments of the invention with reference to the accompanying drawings, in which the same elements are provided with identical reference numerals.
The internal combustion engine 5 also has a crankshaft 6 which has a sensor 7 for measuring segment times. The sensor 7 is connected to the engine control unit 10 via a signal line 21. Segment times are measured in order to assess the time taken for a rotation of the crankshaft 6 of the internal combustion engine 5. Segment times are the times that the crankshaft or camshaft takes to cover a predetermined angular range that is assigned to a specific cylinder. Based on the measurement of the segment times, cylinder-specific running smoothness values and cylinder-specific torque contribution values are ascertained in the engine control unit 10.
The internal combustion engine 5 also has an exhaust gas line 8 which is connected to each of the cylinders 1, 2, 3, 4 to accommodate and discharge a combustion exhaust gas. The exhaust gas line 8 has a bandwidth lambda probe 9 which is connected to the engine control unit 10 via a further signal line 22. By means of the broadband lambda probe 9, both a lambda value of the combustion exhaust gas ascertained via the cylinders 1, 2, 3, 4 and a cylinder-specific lambda value for each cylinder 1, 2, 3, 4 can be ascertained.
Both error cases, that is to say the fuel path error shown in
In an unshown case of a fuel path error with a fuel deficiency in the cylinder 1, the points for the torque contributions M and the lambda values λ of the cylinders 1, 2, 3, 4 shift, for the reasons specified above, along the curve 33, but, compared to
In a case (not shown) of an air path error with an air deficiency in the cylinder 1, the points for the torque contributions M and the lambda values λ of the cylinders 1, 2, 3, 4 in principle result from the fact that the points 36 and 34 in
The different effects of a fuel path error and of an air path error shown in
If the corresponding operating conditions exist, an ascertainment step 42 is carried out to ascertain the torque contributions M1, M2, M3, M4 and the lambda values λ1, λ2, λ3, λ4 of the cylinders 1 to 4.
A determination step 43 is then carried out. In the determination step 43, in a predefined manner, each cylinder-specific value of the torque contributions M1, M2, M3, M4 and lambda values λ1, λ2, λ3, λ4 is respectively compared with a suitable reference value Mref or λref. It is particularly easy and therefore advantageous to use, as the reference value, the average value of those cylinders whose respective values are particularly close to one another. In the case of the internal combustion engine 5 having a defective cylinder 1, the lambda values λ2, λ3, λ4 of the other cylinders will be close to one another and the torque contributions M2, M3, M4 of the other cylinders will be close to one another. The relative shift in the values M1, M2, M3, M4 compared to Mref and in the values λ1, λ2, λ3, λ4 compared to λref can be ascertained in respect of the defect cases listed below experimentally for the specific internal combustion engine 5 in each case. The following picture is essentially produced:
Instead of the average values specified above, lambda values and torque contribution values which correspond to an error-free state of the internal combustion engine 5 can also be used as reference values. Such values can be approximately ascertained in the new state of the internal combustion engine 5 under the same operating conditions as those of the ascertainment step 42 and stored in the engine control unit 10.
After the determination step 43, a measure step 44 is carried out. In the measure step 44, the findings made in the determination step 43 are, on the one hand, processed to identify a type of air-fuel mixture error 45, the latter in each case indicating the cause of the above defect cases, if so allowed by the accuracy of determination of the specific system concerned. On the other hand, the measure step 44 initiates a correction step 46 in which the injection time and/or an air mass and/or an ignition angle for the cylinders 1 to 4 is corrected so that the lambda values and/or the torque contribution values of the cylinders 1 to 4 are essentially equalized.
A lambda equalization, indicated by the arrows 66, is achieved by strengthening of the cylinder 1, i.e. by increasing the injection time of the cylinder 1 and at the same time weakening cylinders 2 to 4, i.e. by lowering the injection time of cylinders 2 to 4.
A torque equalization, indicated by the arrows 65, is achieved by weakening of the cylinder 1, i.e. by reducing the injection time of the cylinder 1 and at the same time strengthening cylinders 2 to 4, i.e. by increasing the injection time of cylinders 2 to 4.
The circumstances described in
In a comparison step 55, the first injection time correction ftiM1 and the second injection time correction ftiλ1 are compared and further processed in the manner described below:
In the measure step 56, the findings made in the comparison step 55 are, on the one hand, processed to identify a type of air-fuel mixture error 57, the latter in each case indicating the cause of the above defect cases, if so allowed by the accuracy of determination of the specific system concerned. On the other hand, the measure step 56 initiates a correction step 58 in which the injection time and/or the air mass and/or the ignition angle of the cylinders 1 to 4 is corrected so that the lambda values and/or the torque contribution values of the cylinders 1 to 4 are essentially equalized.
A first diagram 70 shows a divergence ΔL1 of an air mass of the first cylinder over the time t. A curve 74 describes an air deficiency error of the cylinder 1 which increases slowly over time. The air deficiency error of the cylinder 1 is determined in a manner according to the invention. Owing to the fact that, in the case of a still small air deficiency error, in other words before the time t1, an exhaust gas value is still within a legally permitted range, an injection time correction in terms of torque equalization takes place at the beginning, i.e. before time t1. A second diagram 71 shows the course of an injection time change Δti1 of the first cylinder over time t. The injection time change Δti1 of the first cylinder is initially positive in order to achieve a constant torque contribution M of the first cylinder. A third diagram 72 shows the course of a torque contribution change ΔM1 of the first cylinder over time. As a result of the injection time correction, the torque contribution M1 of the first cylinder does not change even though there is an air deficiency error. On the other hand, the injection time correction to maintain the torque contribution M1 of the first cylinder has a detrimental effect on the lambda value λ1 of the first cylinder. A fourth diagram 73 shows the course of a lambda value change Δλ1 of the first cylinder over time. Before time t1, there is a rapidly increasing strengthening of the first cylinder because the air deficiency error and the strengthening to maintain the torque contribution have an increasingly strengthening effect. At time t1, the strengthening of the first cylinder has progressed so far that an exhaust gas value has reached a legally prescribed limit value. From time t1, the correction strategy is changed such that, from time t1, with the air deficiency error of the cylinder 1 continuing to increase, the injection time of the cylinder 1 is corrected so that the lambda value λ1 of the first cylinder does not deteriorate further. Therefore, before time t1, there is a correction of the injection time based on comfort and, after time t1, there is a correction of the injection time based on exhaust gas. After time t1, with the increasing air deficiency error, the injection time is reduced, resulting in a torque contribution of the cylinder 1 that declines over time and an essentially constant lambda value λ1 of the cylinder 1. The course of parameters described in diagrams 70 to 73 relates to the same operating conditions of the internal combustion engine 5 and describes an air deficiency error gradually increasing over time t.
At time t2, a limit value for the change in injection time set by the system is reached. As a result, from time t2, no further correction is possible, so that, after time t2, at least an exhaust gas value exceeds its legal limit value.
According to the invention, at time t1, a first piece of error information is stored in the error memory of the engine control unit 10, wherein the first piece of error information indicates an air deficiency error that is relevant as far as comfort is concerned. At time t2, a second piece of error information is stored in the engine control unit 10, wherein the second piece of error information indicates an air deficiency error that is relevant as far as exhaust gas quality is concerned.
If there is a gradually increasing air excess error, according to the invention, the same correction principle is applied: until a limit divergence of the lambda value of the cylinder concerned is reached, an injection time change in terms of a torque equalization of the internal combustion engine 5 is carried out and, when the limit divergence of the lambda value of the cylinder concerned is reached, an injection time change in terms of a lambda equalization is carried out. The error entries are made according to times t1 and t2 for an air excess error that is relevant as far as comfort is concerned or an air excess error that is relevant as far as exhaust gas quality is concerned.
Number | Date | Country | Kind |
---|---|---|---|
10 2010 051 034.3 | Nov 2010 | DE | national |
This is a Continuation-in-Part application of pending international patent application PCT/EP2011/005577 filed Nov. 5, 2011 and claiming the priority of German patent application 10 2010 051 034.3 filed Nov. 11, 2010.