The present disclosure relates to a method for determining the content of a plurality of compounds contained in a drilling fluid.
During the drilling of a petroleum or gas well, it is known how to perform an analysis of the gas compounds contained in the drilling fluid emerging from the well, this fluid being commonly designated as “drilling mud”. This analysis gives the possibility of reconstructing the geological succession of the crossed formations during the drilling and is involved in the determination of the possibilities of exploiting encountered fluid deposits. This analysis performed continuously comprises two main phases. A first phase consists of continuously sampling the drilling mud in circulation, and then of bringing it into an extraction enclosure where a certain number of compounds carried by the mud (for example hydrocarbon compounds, carbon dioxide, hydrogen sulfide, helium and nitrogen) are extracted from the mud as a gas.
A second phase consists of transporting the extracted gases towards an analyzer where these gases are described and in certain cases quantified. For extracting the gases from the mud, a degasser with mechanical stirring of the type described in FR 2 799 790 is frequently used. The gases extracted from the mud, mixed with a carrier gas introduced into the degasser are conveyed by suction through a gas extraction conduit up to an analyzer which allows quantification of the extracted gases. With such a device it is possible to significantly and specifically extract the very volatile gases present in the mud, for example C1-C5 hydrocarbons, notably when it is used with a device for heating the drilling mud, placed upstream from the degasser or in the latter.
However the extraction, in the degasser, of the compounds contained in the mud is not total and the extraction efficiency, defined as the amount of an extracted compound referred to the total amount of this same compound initially contained in the mud, depends on the nature of the compound. It is therefore known how to empirically correct the measurement carried on the gas fraction extracted for each compound with a correction factor depending on the compound in order to provide an estimate of the actual content of the compound in the drilling mud. This is notably the case in muds based on oils or synthetic products, in which the hydrocarbons are relatively soluble. However, the empirical coefficients used do not give entire satisfaction and limit the accuracy of the measurement. In order to improve this accuracy, EP-A-1 710 575 describes a method of the aforementioned type wherein a same calibration sample of the drilling fluid, containing the different compounds to be extracted, successively undergoes several extraction stages in the degasser, the amount of extracted gas being measured at each extraction stage. On the basis of the gas fractions measured at each extraction stage for each compound, a correction factor relating the content of a given compound to the measured fraction during a first extraction stage in the degasser may be determined experimentally for each compound. With such a method the accuracy of the measurement may be considerably improved. However, in order to apply it, it is necessary to have the calibration sample pass at least twice in the degasser and to analyze the gas composition of the extracted gases of each compound to be analyzed, which requires having available an initial mud sample containing a large amount of compounds, the intention being to evaluate the extraction efficiency thereof. Accordingly, the results in certain cases may not be very accurate, notably for heavy compounds which are difficult to extract from the drilling mud.
An object of the disclosure is therefore to further improve and in a simple way, the accuracy of the determination of the content of a plurality of compounds contained in a drilling fluid.
One object of the disclosure is a method of the aforementioned type, characterized in that the method comprises the following step:
The method according to the disclosure may comprise one or more of the following features, taken individually or according to any technically possible combination(s):
wherein θ is the temperature of the drilling fluid under the given extraction conditions, θb(i) is the boiling temperature of the second compound at atmospheric pressure, θc(i) is the critical temperature of the second compound, Pc(i) is the critical pressure of the second compound and Patm is the atmospheric pressure;
wherein Qm is the volume flow rate of drilling fluid injected into the enclosure, Vm is the average volume of drilling fluid present in the enclosure, Vg is the volume of the gas head space present in the enclosure, Qg is the volume flow rate of gas fraction extracted out of the enclosure, a, b, c, d are the parameters independent of the second compound determined on the basis of each first correction factor (ρ1(i)), and Fi is the thermodynamic factor characteristic of the second compound;
the determination step comprising the following steps:
The disclosure will be better understood upon reading the description which follows, given only as an example, and made with reference to the appended drawings, wherein:
In all the following, the terms of “upstream” and “downstream” are understood relatively to the normal direction of circulation of a fluid in a conduit.
A first determination method according to the disclosure is intended to be applied in a drilling installation 11 of a well for producing fluid, notably hydrocarbons, such as an oil well. Such an installation 11 is illustrated by
With reference to
The drilling head 27 comprises means 33 for piercing the rocks of the subsoil 21. It is mounted on the lower portion of the drill string 29 and is positioned in the bottom of the cavity 14. The string 29 comprises a set of hollow drilling tubes. These tubes delimit an inner space 35 which allows the drilling fluid injected through the head 31 from the surface 22 to be brought as far as the drilling head 27. For this purpose, the injection head 31 is screwed onto the upper portion of the drill string 29. This drilling fluid, commonly designated with the term of <<drilling mud>>, is essentially liquid. The surface installation 17 comprises means 41 for supporting and driving into rotation the drilling tool 15, means 43 for injecting the drilling fluid and a vibrating sieve 45. The injection means 43 are hydraulically connected to the injection head 31 for introducing and circulating the drilling fluid in the internal space 35 of the drill string 29.
The drilling fluid is introduced into the inner space 35 of the drill string 29 through the injection means 43. This fluid flows downwards down to the drilling head 27 and passes into the drilling conduit 13 through the drilling head 27. This fluid cools and lubricates the piercing means 33. The fluid collects the solid debris resulting from the drilling and flows upwards through the annular space defined between the drill string 29 and the walls of the drilling conduit 13, and is then discharged through the circulation conduit 25. The inner space 35 opens out facing the drilling head 27 so that the drilling fluid lubricates the piercing means 33 and flows upwards in the cavity 14 along the conduit 13 up to the well head 23, while discharging the collected solid drilling debris, in the annular space 45 defined between the string 29 and the conduit 13. The drilling fluid present in the cavity 14 maintains hydrostatic pressure in the cavity, which prevents breakage of the walls delimiting the cavity 14 not covered by the conduit 13 and which further avoids eruptive release of hydrocarbons in the cavity 14.
The circulation conduit 25 is hydraulically connected to the cavity 14, through the well head 23 in order to collect the drilling fluid from the cavity 14. It is for example formed by an open return line or by a closed tubular conduit. In the example illustrated in
The sampling device 51 comprises a sampling head 61 immersed in the circulation conduit 25, a sampling conduit 63 connected upstream to the sampling head 61, a pump 65 connected downstream to the sampling conduit 63, and a conduit 67 for bringing the drilling fluid into the extraction device 53, connected to an outlet of the pump 65. The sampling device 51 is further advantageously provided with an assembly for heating the sampled fluid (not shown). This heating assembly is for example positioned between the pump 65 and the extraction means 53 on the supply conduit 67. The pump 65 is for example a peristaltic pump capable of conveying the drilling fluid sampled by the head 61 towards the extraction means 53 with a determined fluid volume flow rate Qm. The extraction device 53 comprises an enclosure 71 into which the supply conduit 67 opens out, a rotary stirrer 73 mounted in the enclosure 71, a mud discharge conduit 75, an inlet 77 for injecting a carrier gas and an outlet 79 for sampling the extracted gas fractions in the enclosure 71.
The enclosure 71 has an inner volume for example comprised between 0.04 L and 3 L. It defines a lower portion 81 of average volume Vm, kept constant, in which circulates the drilling fluid stemming from the supply conduit 67 and an upper portion 83 of average volume Vg kept constant and defining a gas head space above the drilling fluid. The mud supply conduit 67 opens out into the lower portion 81. The stirrer 73 is immersed into the drilling fluid present in the lower portion 81. It is capable of vigorously stirring the drilling fluid in order to extract the extracted gases therefrom.
The discharge conduit 75 extends between an overflow passage 85 made in the upper portion 83 of the enclosure 71 and a retention tank 87 intended to receive the drilling fluid discharged out of the extraction device 53. The discharge conduit 75 is advantageously bent in order to form a siphon 89 opening out facing the retention tank 87 above the level of liquid contained in this tank 87. Alternatively, the drilling fluid from the conduit 75 is discharged into the circulation conduit 25.
In this example, the inlet for injecting a carrier gas 77 opens out into the discharge conduit 75 upstream from the siphon 89 in the vicinity of the overflow passage 85. Alternatively, the inlet 77 opens out into the upper portion 83 of the enclosure 71. The sampling outlet 79 opens out into an upper wall delimiting the upper portion 83 of the enclosure 71. The drilling fluid introduced into the enclosure 71 via the supply conduit 67 is discharged by overflow into the discharge conduit 75 through the overflow passage 85. A portion of the discharged fluid temporarily lies in the siphon 89 which prevents gases from entering the upper portion 83 of the enclosure 71 through the discharge conduit 75. The introduction of gas into the enclosure 71 is therefore exclusively carried out through the inlet for injecting a carrier gas 77.
In the example illustrated by
The analysis device 57 comprises a sampling conduit 97 tapped on the transport line 91 upstream from the suction means 93, an instrumentation 99, and a computing unit 101. The instrumentation 99 is capable of detecting and quantifying the gas fractions extracted out of the drilling fluid in the enclosure 71 which have been transported through the transport line 91. This instrumentation for example comprises infrared detection apparatuses for the amount of carbon dioxide, chromatographs with flame ionisation detectors (FID) for detecting hydrocarbons or further with thermal conductivity detectors (TCD) depending on the gases to be analyzed. It may also comprise a chromatography system coupled with a mass spectrometer, this system being designated by the acronym “GC-MS”. It may comprise an isotope analysis apparatus as described in Application EP-A-1 887 343 of the Applicant. Online simultaneous detection and quantification of a plurality of compounds contained in the fluid, without any manual sampling by an operator, is therefore possible within time intervals of less than 1 minute.
As this will be seen below, the computing unit 101 is capable of calculating the content of a plurality of compounds to be analyzed present in the drilling fluid on the basis of the value of the extracted gas fractions in the enclosure 71, as determined by the instrumentation 99, and on the basis of correction factors ρ(i) specific to each compound to be analyzed. The calibration assembly 10 illustrated in
This notably implies that the temperature of the drilling fluid in the enclosure 71, the pressure P of the gas head space located above the fluid present in the enclosure 71, the drilling fluid flow rate Qm admitted into the enclosure 71, and the sampled gas flow rate Qg, the volume Vm of drilling fluid in the enclosure 71, and the gas volume Vg present in the enclosure 71, the nature of the stirring as well as the stirring rate, are substantially identical in the extraction devices of the calibration assembly 20 and of the analysis assembly 19. The drilling fluid for example is formed by mud with water or mud with oil. The compounds to be analyzed contained in the drilling fluid are notably aliphatic or aromatic C1-C10 hydrocarbons.
The application of a first determination method according to the disclosure will now be described. This method comprises an initial step for evaluating the correction factors ρ1(i) of a first group of compounds i to be analyzed, a step for adjusting a model linking the correction coefficients of each compound according to one of their thermodynamic characteristics, a step for calculating from the thereby determined model, correction factors ρ2(i) of a second group of constituents to be analyzed, and then an online analysis step of the gas content of the drilling fluid circulating in the circulation conduit 25. The first step for evaluating the correction factors is advantageously carried out by a calibration method as described in patent application EP-A-1 710 575 of the Applicant, notably in the calibration assembly 20 described in
In a first alternative application of the method, these first compounds are advantageously the most lightweight, such as for example C1-C5 hydrocarbons or further C1-C4 hydrocarbons. The sampling head 61 is then immersed in the upstream tank 111 in order to pump the calibration sample through the pump 65 and the admission conduit 67 as far as the enclosure 71 at a flow rate Qm. Next, the stirrer 73 having been activated, a gas fraction y1(i) of each first compound to be measured contained in the calibration sample is extracted and conveyed via the carrier gas introduced through the inlet 77 across the transport line 91 as far as the instrumentation 99. Each gas fraction y1(i) is then quantified for each compound, as illustrated by
Next, this operation is repeated for n successive extraction stages, with n being a total number of extraction stages of the same calibration sample advantageously comprised between 2 and 10 as illustrated in
y
n(i)=y1(i)×exp[−m(i)×(n−1)]
Next, a first correction factor ρ1(i) is calculated for linking the content t0(i) of each first compound in the drilling fluid to the gas fraction y1(i) extracted at a total volume flow rate of extracted gases Qg, during a first passage of the fluid in the extraction device 53 and at a volume flow rate Qm, by the equation:
This correction factor ρ1(i) is then determined by the equation (2) below:
In one alternative, the correction factors ρ1(i) of the first group of first compounds are determined by other equations, or even empirically. Next, the step for calculating the correction factors ρ2(i) of a second group of compounds to be analyzed is applied.
In a first alternative embodiment of the method, this second group advantageously comprises the heaviest compounds, for example C5-C10 hydrocarbons for which the accuracy of the measurement of the extracted gas fractions is lower. For this purpose, each second correction factor ρ2(i) is advantageously calculated from a calculation equation posed on the basis of a coefficient α(i) representative of the degassing kinetics of each second compound in the extraction device 53 under the given extraction conditions, and of a coefficient K(i) representative of thermodynamic equilibrium between the gas fraction and the liquid fraction of each second compound present in the extractor 71 of the extraction device 53. The equation for calculating each second correction factor ρ2(i) further depends on the volume flow rate Qm of mud circulating in the enclosure 71, on the average volume Vg of the upper portion 83 forming the gas head space, on the average volume Vm of the lower portion 81 containing the circulating fluid and on the total gas flow rate Qg sampled through the outlet 79 under the given extraction conditions. Advantageously, each second correction factor ρ2(i) is calculated by the equation:
According to the disclosure, the coefficients K(i) and α(i) are calculated from a characteristic thermodynamic factor Fi specific to each second compound which depends at least on one thermodynamic parameter representative of the second compound, and are also calculated from a plurality of parameters a, b, c, d which are independent of the second compound and of the extraction conditions and which are calculated from each first correction factor ρ1(i) and from the calculation equation (3) as this will be seen below.
Advantageously, said or each representative thermodynamic parameter is selected from the boiling temperature θb(i) at atmospheric pressure of the second compound I, from its critical temperature θc(i) and its critical pressure Pc(i). Said or each characteristic thermodynamic factor is advantageously selected as proposed by Hoffman (Hoffman et al. <<Equilibrium Constants for a Gas Condensate System>> Trans. AIME (1953) 198, 1-10) or in an improved way by Standing (Standing, <<A set of Equations for Computing Equilibrium Ratios of a Crude Oil/Natural Gas System at Pressures below 1,000 psia>> SPE 7903 1979). The characteristic thermodynamic factor Fi is then further calculated according to the temperature θ of the drilling fluid in the enclosure 71 under the given extraction conditions. Advantageously, the parameter Fi is obtained from an equation linking all the aforementioned parameters such as the following equations:
The coefficients K(i) and α(i) are then given by the following equations:
K(i)=a×exp(b·Fi) (5)
α(i)=c×exp(d·Fi) (6)
Thus, the equation (3) above may be re-written for each second compound in the following form:
wherein each second correction factor ρ2(i) depends on the plurality of parameters a, b, c, d independent of the second compound, determined on the basis of each first correction factor ρ1(i), and also depends on the characteristic thermodynamic factor Fi of each second compound as defined above, as well as on the volume flow rate Qm of drilling fluid passing through the enclosure 71, on the volume Vg of the upper portion 83 of the enclosure comprising a gas head space, on the average volume Vm of drilling fluid present in the enclosure and on the volume flow rate Qg of gas extracted from the enclosure.
In order to determine the parameters a, b, c, d, a system of equations is laid out by applying the calculation equation (7) above to each first correction factor ρ1(i) depending on the thermodynamic parameter Fi of each first compound, according to the system:
This system is solved by an optimization method for example using the least squares technique for obtaining the parameters a, b, c and d independently of each second compound.
With reference to
In one alternative, the whole of the correction factors for each compound to be analyzed, including the first compound, is recalculated from the calculation equation (7). The analysis step is then applied during the drilling. In order to carry out the drilling, the drilling tool 15 is driven into rotation by the surface installation 41. The drilling fluid is introduced into the inner space 35 of the drilling lining 29 through the injection means 43. This fluid flows down to the drilling head 27 and passes in the drilling conduit 13 through the drilling head 27. This fluid cools and lubricates the piercing means 33. The fluid collects solid debris resulting from the drilling and moves up through the annular space defined between the drill string 29 and the walls of the drilling conduit 13, and is then discharged through the circulation conduit 25.
In this step, the sampling head 61 is positioned in the circulation conduit 25, downstream from the vibrating sieve 45. The pump 65 is then actuated in order to pick up drilling fluid in the conduit 25 with the given volume flow rate Qm and to introduce it into the enclosure 71 through the admission conduit 67. The drilling fluid then contains the components to be analyzed. The stirrer 73 is actuated for stirring the drilling fluid present in the lower portion 81 and for extracting a gas fraction y1(i) of each compound i present in the drilling fluid. This gas fraction y1(i) is conveyed as far as the instrumentation 99 through the transport line 91 in order to determine its value. During the extraction, the temperature of the drilling fluid in the enclosure 71, the pressure P of the gas head space located above the fluid present in the enclosure 71, the flow rate Qm of drilling fluid admitted into the enclosure 71, and the sampled gas flow rate Qg, the nature of the stirring as well as the stirring rate are substantially identical as compared with the same parameters used during the calibration step. Next, the computing unit 101 infers therefrom the value of the content of each compound i in the drilling fluid by equation (1), where the correction factors ρ(i) of at least one second group of compounds are calculated with the equation (7) above.
In an alternative application of the method, illustrated in
In an alternative embodiment, it is possible to improve the determination of the correction factors ρ1(i) by only using two successive stages for extracting the calibration sample. In this case, the correction coefficients ρ1(i) obtained with equation (2) are indeed very sensitive to measurement errors, the exponential decrease coefficient m(i) of equation (2) is no longer obtained via a linear regression but by directly calculating a straight line passing through two points. The calculation of the parameters a, b, c, and d by solving the system of equations (8) and the calculation of optimized correction coefficients 203 for each first compound, as described above, allows these measurement errors to be reduced by introducing an overdimensioned system of equations.
With the method according to the disclosure it is further possible to improve the application of the calibration method described in Patent Application EP-A-1 710 575 of the Applicant. Indeed for applying this method, a mud sample containing hydrocarbons in a sufficient amount has to be available. This mud sample is generally taken during drilling after having crossed formations containing hydrocarbons. This makes it difficult to obtain the correction coefficients ρ1(i) during drilling. Sometimes it is even impossible to obtain all the coefficients ρ1(i) for lack of having crossed formations containing a sufficient amount of hydrocarbons. The method according to the present disclosure then allows determination of these coefficients from artificial mixtures of mud and hydrocarbons forming a calibration sample. These mixtures are made for example by emulsifying at the surface, liquid heavy hydrocarbon compounds under atmospheric conditions (for example C5-C8 hydrocarbons such as pentane to octane) in a sufficient amount for providing extracted gas amounts which may be measured with good accuracy. These compounds are then used as the first compounds allowing determination of the parameters a, b, c and d. The correction coefficients for the second compounds either too lightweight and difficult to mix with the mud because of their gas state (for example C1-C4 hydrocarbons such as from methane to butane), or difficult to handle because of their toxicity (aromatic compounds) are advantageously determined by applying the method described above.
Another advantage provided by the method according to the disclosure, is to allow calculation of the correction coefficients to be applied for each first or second compound in the case when the second extraction conditions in the analysis step substantially differ from the first extraction conditions during the calibration step. In this case, at least one of the temperature θ, of the introduced fluid flow rate Qm, of the extracted gas flow rate Qg, of the fluid volume Vm and of the gas head space volume Vg, is significantly different, for example by at least 5%, under the first extraction conditions and under the second extraction conditions. For this purpose, the parameters a, b, c and d independent of each compound and extraction conditions are determined in the step for fitting the model as described earlier, by using the system of equations (8) in which the representative parameters of the extraction conditions, θ, Qm, Qg, Vm and Vg of each calculation equation are those which prevail under the first extraction conditions.
Next, once the coefficients a, b, c, d have been determined, the correction coefficients ρ(i) for each compound are recalculated with equations (4) and (7) from the new values of the parameters representative of the extraction conditions θ, Qm, Qg, Vm and Vg under the second extraction conditions. The computing unit 101 may further take into account any change in these representative parameters of extraction conditions during the analysis step by adjusting in real time the correction coefficients for each measured compound from the new values of θ, Qm, Qg, Vm and Vg.
Number | Date | Country | Kind |
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09 50255 | Jan 2009 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2010/050028 | 1/8/2010 | WO | 00 | 8/24/2011 |