The present invention relates in general to the field of eyeglass manufacture, and more precisely to machining ophthalmic lenses.
It relates more particularly to a method for determining the shape of a bezel of an eyeglass frame rim, this operation being the prerequisite for edging a lens to be mounted in said rim.
The technical part of the work of an optician, which consists in mounting a pair of ophthalmic lenses in a spectacle frame selected by a customer, may be split into four main operations:
Here, the acquisition operation is more particularly of interest.
This operation is usually carried out by an optician by means of a reader appliance.
Such a reader appliance usually includes a frame blocking support, a feeler that is movable relative to the support, and an electronic and/or computer unit for controlling the position of the feeler relative to the support. The electronic and/or computer unit is thus adapted to acquire the coordinates of a plurality of points that are felt around the bezel of each rim of the frame, and then to deduce therefrom a control setpoint for the machining tool.
It is also known from the art (see for instance document FR2751433) to use an optimized reader appliance able to measure the shape of a cross-section of the bezel. Such a measure is useful to make around the lens a bevel suitable to be inserted in the rim bevel.
This measure is usually performed at the bottom of the rim because the cross-section of the bevel is easier to feel in this area.
Nevertheless, such a reading operation is not accurate enough to make a perfect lens bevel, which runs the risk of leaving problems of mechanical interference between the lens and the frame.
In this context, the present invention provides a method for determining the shape of a bezel of an eyeglass frame rim, said rim comprising a front face and a rear face on the side of which is attached a temple, the method comprising:
Thanks to the invention, it is possible, by using a simple feeler device, to determine a better approximation of the 3D-shape of the bezel, by reading the shape of at least the cross-section that is considered as the most characteristic of the bezel shape.
Preferably, at least two cross-sections are read.
For instance, the invention enables the user of the shaper device to measure or to approximate the differences in height between the front and rear sides of the bezel at a small number of cross-sections of each rim, so that the engagement bevel can be machined as a function of those height differences.
This operation can be performed without special tooling and without requiring much time.
The measurements taken are then input to the shaper device so that it machines the lens bevel with a profile that is not uniform, making it possible to avoid problems of mechanical interference between the lens and the frame.
More precisely, it is generally observed that the difference in height between the front and rear edges of the bezel varies continuously around the rim. This difference in height can therefore easily be approximated in each cross-section of the rim on the basis of measuring the height differences at three distinct sections of the rim or more.
Furthermore, the height difference may be measured between the front and rear edges of the bezel, where the rim forms an obstacle (temple, bridge, nose pad). Consequently, because these obstacles often deform the rims, the presence of the obstacle has an effect on the measured height difference. Therefore, by taking this difference into account during the machining of the lens, it is potentially possible to reduce the risk of interference between the lens and the obstacle. This is particularly advantageous since such an interference would deform the frame or create mechanical stress on the lens or even make the mounting of the lens into the rim impossible.
The process makes sure that the processed lens geometry will not create any deformation of the frame front due to interference between the lens and the rear area.
Other preferred features of the invention are the following ones:
The invention also concerns a process for machining a lens to be mounted into an eyeglass frame rim, comprising:
wherein said edging parameters are such that at least one particular cross-section of the bevel has a shape depending on said bezel felt cross-section.
Preferably, said bevel comprising a front flank and a rear flank, the height of the front flank being different from the height of the rear flank in said particular cross-section, said difference being determined as a function of the shape of the bezel felt cross-section.
Preferably, said edging parameters are such that said particular cross-section of the bevel has a shape depending on one of the following data:
The following description with reference to the accompanying drawings, given by way of non-limiting example makes it clear what the invention consists in and how it can be reduced to practice.
In the accompanying drawings:
As shown in
Relative to each of the rims 11, there is defined a mean plane P1 and a mean axis A1. The mean plane P1 is defined as the plane that comes closest to the set of points making up the bottom edge 17 of the bezel 16. The coordinates of this plane may be obtained, for example, by applying the least squares method to the coordinates of a plurality of points on the bottom of the bezel. The mean axis A1 is defined as being the axis normal to the mean plane P1, passing through the barycenter (center of gravity) of the points making up the bottom edge 17 of the bezel 16.
The cross-section Sj of each rim 11 is defined as being the intersection of the rim 11 with a plane P21 that contains the mean axis A1 and that presents an angle of orientation θj around said axis.
Each cross-section Sj defines a rim profile Pj. Each of these profiles Pj in this embodiment comprises two parallel segments corresponding to the traces of the front and rear margins 18 and 19 in the plane P2j, and two V-shaped segments corresponding to the traces of the front and rear flanks 16A and 16B in the plane P2j.
The rim profiles Pj are of shapes that can vary around the outline of each rim 11.
In particular, as shown in
This offset height Gj could be defined as the difference between firstly the maximum distance to the mean axis A1 of the trace of the front margin 18 in the cross-section Sj under consideration, and secondly the maximum distance to the mean axis A1 of the trace of the rear margin 19 in said cross-section Sj.
But here, this offset height Gj is preferably measured not radially relative to the mean axis A1, but along the bisector direction Fj. Indeed, the front lens curvature shall be approximately equal to the frame curvature (that is to say parallel to the bisector direction Fj).
Because the nose pads 13 and the hinges 15 are fastened to the rear margins 19, their presence may have an influence on the shape of this margin. Therefore, it can be understood that the nose pads 13 and the hinges 15 can have an influence on the offset height Gj.As shown in
The eyeglass frame 10 can also be cambered. The bezels 16 are thus skewed, i.e. twisted. Consequently, and as shown in
As shown in
The ophthalmic lens 20 presents optical characteristics and geometrical characteristics.
Amongst its optical characteristics, there is defined in particular the spherical refringent power of the lens, which is the magnitude that characterizes and quantifies the “magnifying glass” effect of the lens on the beam under consideration. The point of the lens where the magnifying glass effect is zero (i.e. for a lens that has spherical optical power only, the point where the incident ray and the transmitted ray have the same axis) is referred to as the optical center.
The edge face 23 of the lens initially presents an outline that is circular (
As shown in
In a variant, the edge face of the ophthalmic lens could be shaped so as to present a profile of some other shape.
As for the rim 11, a mean plane and a mean axis A2 can be defined for the lens. The mean plane can be defined as the plane orthogonal to the optical axis of the lens. The mean axis A2 can be defined as being the axis normal to this mean plane, passing through the barycenter of the points making up the top edge 27 of the bevel 26.
The axial section S′i of the ophthalmic lens 20 is defined as the intersection of said lens with a half-plane P3 that is defined by the optical axis A2 and that presents an angle of orientation θ′i about said axis.
Each axial section S′i of the ophthalmic lens 20 defines a lens profile P′i. Each of these profiles P′i in this example comprises two parallel segments corresponding to the traces of the front and rear margins 28 and 29 in the half-plane P3, and two segments in a V-shape corresponding to the traces of the front and rear flanks 26A and 26B in the half-plane P3.
In the following, an axial section S′i of the lens 20 and a cross-sections Sj of the frame 10 will be said to “correspond” when the angular positions thereof θ′i and θj are equal.
In order to implement the method of the invention, it is required to make use of a shape reader appliance. This shape reader appliance comprises means that are well known to the person skilled in the art and it does not specifically form the subject matter of the invention described. For example, it is possible to use a shape reader appliance as described in patent EP 0 750 172.
The shape reader appliance 100 principally serves to read the shape of the bottom edge of the bezel in each rim 11 of the eyeglass frame 10.
The reader appliance 100 shown in
In the space left visible by the central top opening of the cover 101, there can be seen a structure 104. A plate (not visible) can be moved in translation on the structure 104 along a transfer axis A3. A turntable 105 is pivotally mounted on the plate. The turntable 105 is thus suitable for occupying two positions along the transfer axis A3, namely a first position in which the center of the turntable 105 is disposed between the two pairs of studs 103 holding the right rim of the eyeglass frame 10, and a second position in which the center of the turntable 105 is placed between the two pairs of studs 103 holding the left rim of the eyeglass frame 10.
The turntable 105 possesses an axis of rotation A4 defined as being the axis normal to the front face of the turntable 105 and passing through its center. It is adapted to pivot about said axis relative to the plate. The turntable 105 also has a circularly arcuate oblong slot 106 through which can move a feeler 110. The feeler 110 comprises a support rod 111 of axis perpendicular to the plane of the front face of the turntable 105, and at its free end a feeler finger 112 of axis perpendicular to the support rod 111. The feeler finger 112 is designed to follow the bottom edge of the bezel of each rim 11 of the eyeglass frame 10 by sliding, or possibly by rolling, therealong.
The shape reader appliance 100 includes actuator means (not shown) adapted firstly to cause the support rod 111 to slide along the slot 106 so as to modify its radial position relative to the axis of rotation A4 of the turntable 105, secondly so as to vary the angular position of the turntable 105 about its axis of rotation A4, and thirdly to position the feeler finger 112 of the feeler 110 at a higher or lower altitude relative to the plane of the front face of the turntable 105.
To summarize, the feeler 110 is provided with three degrees of freedom, namely a first degree of freedom R constituted by the ability of the feeler 110 to move radially relative to the axis of rotation A4 because of its freedom to move along the circular arc formed by the slot 106, a second degree of freedom 6 constituted by the ability of the feeler 110 to pivot about the axis of rotation A4 by virtue of the turntable 105 rotating relative to the plate, and a third degree of freedom Z constituted by the ability of the feeler 110 to move in translation along an axis parallel to the axis of rotation A4 of the turntable 105.
Each point read by the end of the feeler finger 112 of the feeler 110 is identified in a corresponding coordinate system Rj, θj, Zj.
The shape reader appliance 100 also includes an electronic and/or computer device 120 serving firstly to control the actuator means of the shape reader appliance 100, and secondly to acquire and store the coordinates of the end of the feeler finger 112 of the feeler 110.
This electronic and/or computer device 120 is connected to a man-machine interface, that can be for instance a touch screen 121.
During a first operation, the user proceeds with reading one rim 11 of the eyeglass frame 10, using a reader appliance such as that shown in
Initially, the eyeglass frame 10 is inserted between the studs 103 of the jaws 102 of the reader appliance 100 so that each of its rims 11 is ready for feeling along a path that begins with the feeler 110 being inserted in an initial position along the left rim 11 of the frame, and then passing along the bezel 16 of the rim 11 so as to cover the entire circumference of the rim 11. The initial position corresponds to a point situated between the two studs that maintain the bottom part of the rim.
In this initial position, the electronic and/or computer device 120 defines the orientation θj and the altitude Zj of the end of the feeler finger 112 of the feeler 110 as being equal to zero.
Thereafter, the actuator means cause the turntable 105 to pivot. While it is pivoting, the actuator means impart a constant radial force on the feeler 110 urging it towards the bezel 16 so that the feeler finger 112 of the feeler 110 slides along the bottom edge 17 of the bezel 16 without rising up either of the front and rear flanks 16A and 16B of the bezel 16.
While the turntable 105 is turning, the electronic and/or computer device 120 reads the three-dimensional coordinates Rj, θj, Zj of a plurality of points along the bottom edge 17 of the bezel 16 (e.g. 360 points that are angularly spaced apart at one degree intervals). Each point corresponds to substantially the trace of the bottom edge 17 of the bezel in a cross-section Sj.
After the turntable 105 has performed one complete revolution, the actuator means stop rotation thereof. In this position, the feeler 100 is positioned between the two studs that maintain the bottom part of the rim.
The three-dimensional coordinates Rj, TETAj, Zj of the 360 felt points are considered as characterizing the contour C17 of the bottom edge 17 of the bezel 16 (shown in
During a second operation, the user proceeds with reading at least one cross-section Sj of the rim 11 of the eyeglass frame 10, using the reader appliance 100.
To this end, the orientation θj of each cross-section Sj to be felt is first determined. The process used to determine this orientation will be explained hereinafter.
Then, the feeler 110 is positioned in the bezel 16 of the rim 11, on said cross-section Sj to be felt, against the bottom edge 17 of the bezel 16.
To achieve this, it is possible to make the feeler 110 slides once again along the bottom edge 17 of the bezel 16 until it reaches the determined orientation θj of the cross-section Sj.
In a variant, it is possible to make the feeler 110 getting out from the bezel and going directly to the previously felt point that belongs to the cross-section Sj to be felt.
Thereafter, the actuator means cause the feeler 110 to rise up and then go down against the front and rear flanks 16A and 16B of the bezel 16.
While the feeler 110 is moving, the electronic and/or computer device 120 reads the three-dimensional coordinates Rj, θj, Zj of a plurality of points along the cross-section Sj of the bezel 16 (e.g. points that are spaced apart at interval of one millimeter). Each point corresponds to substantially the trace of the cross-section Sj of the bezel 16 in the plane P2j.
This operation can be performed by sliding continuously the feeler along the flanks 16A, 16B of the bezel 16. In a variant, it can be performed by making the feeler successively touch several points of these flanks and by getting it away from the bezel between each touch.
This operation can be performed in a single cross-section Sj of the bezel 16 or in several distinct cross-sections Sj.
Before feeling each cross-section Sj, the orientation(s) θj of the cross-section(s) Sj to be felt has(have) to be determined.
Because the feeling of a cross-section is a long operation, the aim is to read the minimum number of cross-section(s).
To this end, the orientation(s) θj of the cross-section(s) Sj to be felt is(are) not randomly determined.
In a preferred embodiment, the orientation(s) θj of the cross-section(s) Sj to be felt is(are) not the same on frames of different models. In other words, each orientation is determined as a function of the model of the frame.
Each orientation is determined by the optician or by the electronic and/or computer device 120.
In a first embodiment, the orientation θj of each cross-section Sj to be felt is determined by the optician, by means of the touch screen 121.
To this end, the electronic and/or computer device 120 displays on the touch screen the shape of the contour of the bottom edge 17 of the bezel 16 (previously felt). Then, the optician can touch the screen in an area of this contour to point out the cross-section Sj to be felt.
In a second embodiment, the optician can manually position the feeler 110 in the cross-section Sj to be felt, by making the turntable 105 turn until the good orientation θj.
In these embodiments, the optician can select the cross-section Sj on the basis of the shape of the bevel 16. For instance, he can select the areas where a probable interference can occur. In a variant, he can select the areas of the rim where the nose pad and the temple are attached.
In a third embodiment, each orientation θj is calculated by the electronic and/or computer device 120, as a function of the shape of the contour of the bottom edge 17 of the bezel 16.
To this end, as shown in
Considering these boxing center and rectangle, the contour of the bottom edge 17 can be split into four angular sectors AS1, AS2, AS3, AS4 of 90°, namely an upper angular sector AS1, a bottom angular sector AS2, a nasal angular sector AS3 and a temporal angular sector AS4.
Then, the electronic and/or computer device 120 can determine the orientation θj of two cross-sections Sj to be felt, by imposing that these cross-sections are respectively positioned in the nasal angular sector AS3 and in the temporal angular sector AS4.
For instance, a first cross-section can be positioned on the bisector of the nasal angular sector AS3 and the other one can be positioned on the bisector of the temporal angular sector AS4.
Indeed, as shown in
In a variant, the orientations θj of the two cross-sections Sj can be determined otherwise. For instance, if the electronic and/or computer device 120 detects that the contour of the bottom edge 17 of the bezel 16 has sensibly a shape of a rectangle, the cross-sections can be selected as belonging to the rays coming from the boxing center and passing through the upper corners of the boxing rectangle. Indeed, the problems of interference generally occur in the areas where the temple and the nose pad are attached, and these areas are usually located near these corners.
As shown in
In such a situation, two solutions are possible in order to obtain the shape of the entire cross-section Sj of the bezel 16.
The first solution consists in making the feeler slide only on the part PA1 of the cross-section Sj that can be felt by the feeler 110.
Then, because it is known that this cross-section is V-shaped, the remainder of the shape of the cross-section Sj can be calculated as a function of the shape of the felt part PA1 (by extending the felt segments to form a V).
The results of this first solution may be less accurate than the ones of the second solution, but they are clearly usable.
As shown in
In the configuration shown in
To determine accurately the 3D shape of the bezel 16, a solution would be to feel a great number of cross-sections Sj. But as explained above, this operation would take too long to perform.
Consequently, the solution to determine accurately this 3D shape here consists in calculating the shape of none-felt cross-sections as a function of the shape of the felt cross-section(s) Sj.
In a first embodiment, knowing only one cross-section, it is possible to consider that that all the cross-sections of the bezel 16 are identical all along the contour C17 of the bottom edge 17 of the bezel 16. Consequently, if only one cross-section Sj of the bevel 16 has been felt, it is assumed that each cross-section of the bezel 16 has the same shape as the one felt.
But, because in practice the cross-sections of the bezel 16 do not have the same shape, the following second embodiment is preferred.
In this second embodiment, a limited number of cross-sections are felt. This number preferably lies between two and six. For instance, four cross-sections positioned on the bisectors of the four angular sector AS1-AS4 can be felt.
Then, the entire 3D-shape of the bezel 16 is calculated as a function of the shape of these felt cross-sections Sj, for instance by interpolation. In a preferred embodiment, this interpolation takes into account the shape of the contour of the bottom edge 17 of the bezel 16.
At this step of the description, we can explain how this interpolation is performed.
In the embodiment shown in
We note that the Aj points coordinates are known all over the frame contour while the Bj and Cj points coordinates are known only where the cross sections are read.
An unfelt cross section Sj situated between 2 felt cross section S1 and S2 can be interpolated as follow.
To estimate the Bj and Cj points coordinates in the Sj cross-section, we can use the known Aj point coordinates, the coordinates of the points B1 and C1 in the cross-section S1 and the coordinates of the points B2 and C2 in the cross-section S2.
The point Bj is situated on a segment [B1′, B2′] where:
The position of the point Bj in the segment [B1′, B2′] depends on the comparison of the angular position θj of the cross-section Sj on the rim contour with the angular positions θ1, θ2 of the cross-sections S1, S2.
More specifically, the distance between the points Bi and Bj shall be equal to the distance between the points B1 and B2 multiplicated by the term α, where:
A=|θ
1−θj|/|θ1−θ2|.
The coordinates of the point Cj can be determined in the same way.
At this step, the three-dimensional coordinates Rj, TETAj, Zj of the 360 points felt along the bottom edge 17 of the bezel 16 are known.
The three-dimensional coordinates Rj, TETAj, Zj of several points characterizing the shapes of the flanks of the bezel 16 are also known.
In other words, all the data required to machine the edge the lens 20 to be engaged into the considered rim are obtained.
Consequently, these data can be processed in order to determine edging parameters that the electronic and/or computer device 120 is able to transmit to the shaper appliance.
According to the invention, these edging parameters are calculated such that, once edged, the lens presents a bevel all along its outline and has, in at least one particular cross-section S′i, a shape depending on the shape of at least one of the felt cross-sections Sj.
In practice, the edging parameters are calculated in order to define automatically the most adequate geometry for the bevel.
Several embodiments are possible to achieve this goal.
In a first embodiment shown in
More precisely, in this embodiment, each cross-section S′i of the bevel 26 presents its own angle of inclination C′i. The angle of inclination C′i corresponds to the angle between the bisector F′i of the bevel 26 and an axis perpendicular to the mean axis A2 in the mean plane P′1 of the lens 20.
In a second embodiment shown in
The difference H′i between these distances in a cross-section S′i could be equal to the difference between:
But in a preferred embodiment, this difference H′i is equal to the difference between two distances measured along the bisector F′i of the bevel 26.
In other embodiments, and more generally, the edging parameters are such that the shape of the bevel 26 in each cross-section S′i depends on at least one of the following data:
Once determined, the edging parameters are sent to the edging machine and the lens 20 is machined so has to form the bevel 26. The control setpoint for machining the lens is deduced from all the received edging parameters.
This step consists in machining the edge face 23 of the ophthalmic lens 20 to reduce it to the shape of the corresponding rim 11 of the eyeglass frame 10 in such a manner that once the lens 20 is engaged in its rim 11, its front and rear margins 28 and 29 extend respectively at a substantially constant distance from the front and rear margins 18 and 19 of the left rim 11, all around the outline of the rim.
Consequently, once machined, the lens is ready to be mounted in the corresponding rim 11 of the frame 10.
As explained above, the step of feeling each cross-section of the bezel is time-consuming. Consequently, a solution to reduce the time required to acquire the shapes of these cross-sections is to store the measured data or the edging parameters in a database register.
This register can for instance have a first field to store an identifier of the frame model (or of a category of frame models). This identifier can be formed by the name of this model. The register can also have other fields to store the measured data and/or the edging parameters.
With such a register, when the optician receives the frame, he can search in the database if the frame model is already known in this database.
If no result is found, the process described above is performed.
On the contrary, if a corresponding register is found, the data stored in this registered are read and used to machine the lens. In this case, only the bottom edge 17 of the bevel 16 is read by means of the reading appliance 100, but no cross-section of this bevel is felt.
The present invention is in no way limited to the embodiments described and shown.
For instance, in the above embodiments, the shape of the longitudinal contour of the bezel bottom edge 17 and the shapes of the felt cross-sections Sj are successively read by means of the reader appliance 100. But in a variant, only the reading of the bezel bottom edge 17 can be read first. The shapes of the felt cross-sections can be read latter. For instance, they can be read during the first steps of lens machining, indeed information concerning the cross section may not be needed during these first steps of lens machining. To save time, we can also feel the cross-section during the centering process.
In the above embodiments, the entire cross-sections are read (the feeler is controlled to slip on both rear and front flanks 16A, 16B of the bezel 16). In a variant, only a rear part of the cross-sections of the bezel 16 can be felt. Indeed, it is rare that an interference problem between the frame and the lens occurs on the front side of the bevel. Such problems often occur on the rear side (see
In this variant, it is possible to feel only one point of the rear flank of the bezel. Then, the shape of the trace of this rear flank 16B is assumed to be a segment passing through this point and the bottom edge 17 of the bezel 16.
In this variant, to feel one point of the rear flank of the bezel in a great number of cross-sections, it is possible to make the feeler slide along this rear flank, by making the turntable turn and by forcing the feeler to remain at a constant distance in altitude Z from the bezel bottom edge 17 (against the rear flank As shown in
Number | Date | Country | Kind |
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21306457.9 | Oct 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/078876 | 10/17/2022 | WO |